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OPERATION

IMPORTANT

A qualified person must perform the initial firing of the heater.  At 

this time the user should not hesitate to ask the individual any 

questions which they may have in regard to the operation and 

maintenance of the unit.

An Operational Checklist is included at the rear of this manual.  By 

using this checklist the user may be able to make minor operational 

adjustments and avoid unnecessary service calls.  However, the 

user should not attempt repairs which are not listed under the 

USER column.

GENERAL

NEVER  OPERATE  THE  HEATER  WITHOUT  FIRST  BEING 

CERTAIN IT IS FILLED WITH WATER AND A TEMPERATURE 

AND PRESSURE RELIEF VALVE IS INSTALLED IN THE RELIEF 

VALVE OPENING OF THE HEATER.

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL 

TO SHUT OFF, TURN OFF THE MANUAL GAS CONTROL VALVE 

TO THE APPLIANCE.

 CAUTION

Before  proceeding  with  the  operation  of  the  unit  make  sure 

the water heater and system are filled with water and all air is 

expelled.

FILLING

1.  Close the heater drain valve by turning handle clockwise.

2.  Open a nearby hot water faucet to permit the air in the system 

to escape.

3.  Fully open the cold water inlet pipe valve  allowing the heater 

and piping to be filled.

4.  Close the hot water faucet as water starts to flow.

5.  The heater is ready to be operated.

PURGING

Gas line purging is required with new piping or systems in which

 

air has entered.

 

CAUTION

PURGING  SHOULD  BE  PERFORMED  BY  PERSONS 

EXPERIENCED IN THIS TYPE GAS SERVICE. TO AVOID RISK OF 

FIRE OR EXPLOSION, PURGE DISCHARGE MUST NOT ENTER 

CONFINED AREAS OR SPACES WHERE IGNITION CAN OCCUR. 

THE AREA MUST BE WELL VENTILATED AND ALL SOURCES 

OF IGNITION MUST BE INACTIVATED OR REMOVED.

 

WARNING

THE GAS VALVE MUST HAVE BEEN IN THE OFF POSITION FOR 

AT LEAST 5 MINUTES. This waiting period is an important safety 

step. Its purpose is to permit gas that may have accumulated in the 

combustion chamber to clear. IF YOU DETECT GAS ODOR AT THE

 

END OF THIS PERIOD DO NOT PROCEED WITH LIGHTING. 

RECOGNIZE  THAT  GAS  EVEN  IF  IT  SEEMS  WEAK,  MAY 

INDICATE PRESENCE OF ACCUMULATED GAS SOMEPLACE 

IN THE AREA WITH RISK OF FIRE OR EXPLOSION. SEE THE 

FRONT PAGE FOR STEPS TO BE TAKEN. All gas and water 

lines are to have been leak tested and open to the respective gas 

and water supplies.

With above conditions satisfied, light the unit in accordance with 

the instructions on the Operating label attached to the heater.  If 

label instructions are not legible - determine which gas valve the 

appliance is equipped with and use the applicable 

OPERATING 

INSTRUCTIONS

 as follows:

IF PILOT FLAME GOES OUT 

- Main burners will extinguish and 

pilot will attempt reignition.

DAMPER MUST BE IN FULL OPEN POSITION FOR PILOT AND/

OR MAIN BURNER IGNITION TO OCCUR - See SEQUENCE 

OF OPERATION

 for complete description.

Each heater is equipped with a Honeywell Ignition Module. This 

module will try to prove pilot  for 90 seconds. If pilot is not proven 

within the 90 secs, the unit will retry after 5 minutes. This cycle 

will continue until pilot is proven.

If  pilot  does  not  ignite  when  system  calls  for  heat,  check  for 

pilot

  ignition  spark  at  pilot  assembly.

  Refer  to  OPERATIONAL 

CHECKLIST and EFFIKAL RVGP-KSF SERIES FLUE DAMPER 

TROUBLESHOOTING GUIDE.

Summary of Contents for SBD100199*

Page 1: ...FERENCE CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE Thank you for buying this energy efficien...

Page 2: ...FIGURE 1 ROUGH IN DIMENSIONS See Tables 1A and 1B SBD71120 models are approved for 5 13 cm venting using a 6 15 cm to 5 13 cm reducer...

Page 3: ...5 NA 1 50 1 50 NA 1 50 1 50 750 Lbs 862 Lbs 89 kW Hr 246 L 191 cm 12 cm 167 cm 145 cm 51 cm NA 1 2 149 cm 20 cm 70 cm NA 1 50 1 50 NA 1 50 1 50 341 Kg 391 Kg SBD85365 365 000 BTR Hr 85 Gal 79 50 4 50...

Page 4: ...89 kWh 365 000 107 kWh 399 000 117 kWh and 500 000 147 kWh Btuh with a recovery rating of 277 3 gph 1049 Lph or more also comply with ANSI Z21 10 3 as an automatic instantaneous type heater Detailed...

Page 5: ...such as having a cold or diminishing sense of smell with age For these reasons the use of a propane gas detector is recommended IF YOU EXPERIENCE AN OUT OF GAS SITUATION DO NOT TRYTO RELIGHTAPPLIANCE...

Page 6: ...cannon must be oriented correctly for proper function There is a marked range on the pipe nipple portion of the hydro cannon that must be aligned with the top of the inlet spud A label above the jacke...

Page 7: ...d with commercial water heaters Although circulators are oiled and operated by the manufacturer some circulators must be oiled again before operating Please refer to manufacturer s instructions DISHWA...

Page 8: ...t least 2 5cm deep with length and width at least 2 5cm greater than the diameter of the heater and must be piped to an adequate drain The pan must not restrict combustion air flow For appliance insta...

Page 9: ...insulation caulking vapor barrier etc air for combustion ventilation and draft hood dilution must be obtained from outdoors The installation instructions for confined spaces in tightly constructed bui...

Page 10: ...ere will be a minimum of turbulence inside the heater If a water heater is installed in a closed water system contact the water supplier or local plumbing inspector on how to control this situation WA...

Page 11: ...0 197 198 199 200 Input 180 000 190 000 199 000 Btuh Total Vent Height Feet Draft Hood 6 6 8 10 15 20 30 50 100 Input Btuh Rise Vent Connector Diameter in inches 180 000 1 Ft 8 8 8 8 8 7 7 7 190 000 8...

Page 12: ...10 10 8 8 8 Number of Combined Input Heaters in Thousands of Btuh Manifold Common Vent Diameter 2 610 14 14 12 12 12 10 10 10 3 915 16 16 16 14 14 12 12 12 4 1220 18 18 16 16 16 14 14 12 MODEL 365 40...

Page 13: ...0 60 66 138 260 530 810 1520 2400 4300 8800 70 61 125 240 490 750 1400 2250 3900 8100 80 57 118 220 460 690 1300 2050 3700 7500 90 53 110 205 430 650 1220 1950 3450 7200 100 50 103 195 400 620 1150 18...

Page 14: ...input adjustment must not be less than 4 5 W C 1 12 Kpa for natural gas and 11 0 W C 2 74 Kpa for propane gas FIGURE 11 Do not subject the combination gas valve to inlet gas pressures of more than 14...

Page 15: ...Install in accordance with all local codes Use of the top inlet water connection requires installation of an inlet dip tube refer to figure 12 The tube is supplied in the heater Follow caution labels...

Page 16: ...OULD NOT EXCEED SAFE USE TEMPERATUREATFIXTURES SEEWATERTEMPERATURECONTROL WARNING ON PAGE 27 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR...

Page 17: ...ED ON DURING THE RINSE OPERATION AND OPEN OFF WHEN DISHWASHER IS NOT OPERATING OR WHEN ON LONG STANDBY NOTE 2 INSTALL LINE TEMPERATURE CONTROL IN AN UNINSULATED TEE BEYOND THE DISHWASHING MACHINE TAKE...

Page 18: ...nstallation diagrams on the following pages are typical TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION The discharge opening of the temperature an...

Page 19: ...TE 3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARY TURBULENCE IN THE TANK PIPE RELIEF VALVE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CIRCULATING RETURN LINE...

Page 20: ...GHER PREHEAT TEMPERATURESARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADDANANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES INSERT A CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACKFLOW PREVENTE...

Page 21: ...OOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE RELIEF VALVE TO OPEN DRAIN WHEN USING A STATE T 140 200 350 OR 400 STORAGE TANK USE LOWER 3 4 OPENING FOR TANK TEMPERATURE...

Page 22: ...ANIFOLD KIT PART NO 78694 DIMENSIONS A INCHES CM MODEL LOW PROFILE VERTICAL HOOD A SBD MODELS 120 69 75 177cm 154 73 00 185cm 180 67 50 171cm 197 75 00 192cm 198 75 00 192cm 199 67 50 171cm 200 72 00...

Page 23: ...tallations contact State Water Heaters Technical Support Center at 1 800 527 1953 TABLE 5 MANIFOLD GAS PRESSURE IN INCHES OF WATER COLUMN ALL MODELS TYPE OF GAS NATURAL PROPANE 3 5 10 0 Gas pressure s...

Page 24: ...PURGE DISCHARGE MUST NOT ENTER CONFINEDAREASORSPACESWHEREIGNITIONCANOCCUR THE AREA MUST BE WELL VENTILATED AND ALL SOURCES OF IGNITION MUST BE INACTIVATED OR REMOVED WARNING THE GAS VALVE MUST HAVE B...

Page 25: ...25 FOR NATURAL GAS MODELS FOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING...

Page 26: ...26 FOR PROPANE GAS MODELS FOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONS TO TURN OFF GAS TO THE APPLIANCE...

Page 27: ...the damper disc manually or motor damage will occur If the water heater does not operate with the Service Switch in either position Refer to the Troubleshooting Sections and Operational Checklist sec...

Page 28: ...REVENTIVE MAINTENANCE CHECK THE PILOT At least once a year check the pilot burner fig 14 and the main burner fig 15 for proper operation Refer to the following pilot and main burner sections PILOT BUR...

Page 29: ...a manometer to the gauge port and refer to Table 5 for correct manifold pressure 2 Use this formula to clock the meter Be sure that other gas consuming appliances are not operating during this interva...

Page 30: ...heater and replacement of the factory installed magnesium anodes with aluminum anodes may correct the condition Occasionally water softener companies recommend removal of heater anodes for odor reason...

Page 31: ...d screws securing tank cleanout plate and remove plate 4 Remove lime scale or sediment using care not to damage the glass lining 5 Inspect cleanout plate gasket if new gasket is required replace with...

Page 32: ...ed by the UN LIME it can be reused if not the UN LIME should be replaced TROUBLESHOOTING IGNITION MODULE SYSTEM Before calling your service agent the following checklist should be examined to eliminat...

Page 33: ...breaker 5 Disconnect switch off 6 Harness not plugged into appliance receptacle A FLUE DAMPER OPEN OR OPENING Unit is calling for heat and damper disc should be in vertical position VOLTAGE ACROSS 4...

Page 34: ...slower Call serviceman Check gas input If incorrect adjust gas pressure or replace main burner orifice Draft hood not installed or Call serviceman Install draft hood or baffles as one or more flue ba...

Page 35: ...35...

Page 36: ...36 500 Tennessee Waltz Parkway Ashland City TN 37015 Phone 800 365 0024 Fax 800 644 9306 www statewaterheaters com...

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