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ASME ratings cover pressure relief capacities. ANSI ratings cover 

release rate with temperature actuation.

In addition to the appliance relief valve, each remote storage tank 

which may be used in conjunction with this appliance shall also be 

installed with a properly sized, rated and approved combination 

temperature (ANSI) and pressure (ASME) relief valve(s).

 

WARNING

THE PURPOSE OF RELIEF VALVE IS TO AVOID EXCESSIVE 

PRESSURE OR TEMPERATURE INTO THE STEAM RANGE, 

WHICH  MAY  CAUSE  SCALDING  AT  FIXTURES,  TANK 

EXPLOSION, SYSTEM OR HEATER DAMAGE.  NO VALVE IS 

TO BE PLACED BETWEEN THE RELIEF VALVE AND TANK.

Your  local  code  authority  may  have  other  specific  relief  valve 

requirements.

A DRAIN LINE MUST BE CONNECTED TO THE RELIEF VALVE 

TO DIRECT DISCHARGE TO A SAFE LOCATION TO AVOID 

SCALDING OR WATER DAMAGE. THIS LINE MUST NOT BE 

REDUCED FROM THE SIZE OF THE VALVE OUTLET AND MUST 

NOT CONTAIN VALVES OR RESTRICTIONS NOR SHOULD IT BE 

LOCATED IN FREEZING AREAS.  DO NOT THREAD OR CAP THE 

END OF THIS LINE. RESTRICTED OR BLOCKED DISCHARGE 

WILL DEFEAT THE PURPOSE OF THE VALVE AND IS UNSAFE. 

DISCHARGE LINE SHALL BE INSTALLED TO ALLOW COMPLETE 

DRAINAGE OF BOTH THE VALVE AND LINE.

See  SERVICE  INFORMATION  section  for  procedure  and 

precautions.

GAS PIPING

Contact your local gas service company to ensure that adequate 

gas service is available and to review applicable installation codes 

for your area.

Size the main gas line in accordance with Table 4.  The figures 

shown are for straight lengths of pipe at 0.5 in. W.C. pressure 

drop, which is considered normal for low pressure systems.  

Note:

 

 

Fittings such as elbows, tees and line regulators will add to 

the pipe pressure drop. Also refer to the current edition of 

the National Fuel Gas Code.

TABLE 4 - GAS SUPPLY LINE SIZES (IN INCHES)*

MAXIMUM CAPACITY OF PIPE IN 

CUBIC FEET PER HOUR

 

LENGTH                     NOMINAL IRON PIPE SIZES (INCHES)

 

IN

 

FEET

 

1/2”  3/4”  1”  1 1/4”  1 1/2”  2”  2 1/2”  3” 

4”

 

10

 

175  360  680  1400  2100  3960  6300  11000  23000

 

20

 

120  250  465  950  1460  2750  4360  7700  15800

 

30

 

97  200  375  770  1180  2200  3520  6250  12800

 

40

 

82  170  320  660 

990  1900  3000  5300  10900

 

50

 

73  151  285  580 

900  1680  2650  4750  9700

 

60

 

66  138  260  530 

810  1520  2400  4300  8800

 

70

 

61  125  240  490 

750  1400  2250  3900  8100

 

80

 

57  118  220  460 

690  1300  2050  3700  7500

 

90

 

53  110  205  430 

650  1220  1950  3450  7200

 

100

 

50  103  195  400 

620  1150  1850  3250  6700

 

125

 

44 

93  175  360 

550  1020  1650  2950  6000

 

150

 

40 

84  160  325 

500  950  1500  2650  5500

 

175

 

37 

77  145  300 

460  850  1370  2450  5000

 

200

 

35 

72  135  280 

430  800  1280  2280  4600

 WARNING

THE HEATER IS NOT INTENDED FOR OPERATION AT HIGHER 

THAN 14.0” W.C.(3.48 Kpa) (1/2 POUND PER SQUARE INCH 

GAGE- 3.45 Kpa) SUPPLY GAS PRESSURE.  EXPOSURE TO 

HIGHER SUPPLY PRESSURE MAY CAUSE DAMAGE TO THE 

GAS VALVE WHICH COULD RESULT IN FIRE OR EXPLOSION.  

IF OVERPRESSURE HAS OCCURRED SUCH AS THROUGH 

IMPROPER  TESTING  OF  GAS  LINES  OR  EMERGENCY 

MALFUNCTION OF THE SUPPLY SYSTEM, THE GAS VALVE 

MUST BE CHECKED FOR SAFE OPERATION.  MAKE SURE 

THAT THE OUTSIDE VENTS ON THE SUPPLY REGULATORS 

AND THE SAFETY  VENT VALVES ARE PROTECTED AGAINST 

BLOCKAGE.  THESE ARE  PARTS  OF  THE  GAS  SUPPLY  

SYSTEM, NOT THE HEATER.  VENT BLOCKAGE MAY OCCUR 

DURING ICE STORMS.

IT  IS  IMPORTANT  TO  GUARD  AGAINST  GAS  VALVE 

FOULING  FROM  CONTAMINANTS  IN  THE  GAS  WAYS.  

SUCH  FOULING  MAY  CAUSE  IMPROPER  OPERATION, 

FIRE OR EXPLOSION.

IF  COPPER  SUPPLY  LINES ARE  USED  THEY  MUST  BE 

INTERNALLY TINNED AND CERTIFIED FOR GAS SERVICE. 

BEFORE ATTACHING THE GAS LINE, BE SURE THAT ALL GAS 

PIPE IS CLEAN ON THE INSIDE.

TO TRAP ANY  DIRT  OR  FOREIGN  MATERIAL  IN THE  GAS 

SUPPLY LINE, A DIRT LEG (SOMETIMES CALLED SEDIMENT 

TRAP OR DRIP LEG) MUST BE INCORPORATED IN THE PIPING 

(SEE FIG. 10).  THE DIRT LEG MUST BE READILY ACCESSIBLE 

AND NOT SUBJECT TO FREEZING CONDITIONS.  INSTALL 

IN ACCORDANCE WITH RECOMMENDATIONS OF SERVING 

GAS SUPPLIERS.   REFER TO THE CURRENT EDITION OF 

THE NATIONAL FUEL GAS CODE.

To prevent damage, care must be taken not to apply too much 

torque when attaching gas supply pipe to gas valve inlet.

Apply  joint  compounds  (pipe  dope)  sparingly  and  only  to  the 

male threads of pipe joints.  Do not apply compounds to the first 

two threads.  Use compounds resistant to the action of liquefied 

petroleum gases.

GAS PIPING AND DIRT LEG INSTALLATION

FIGURE 10

BEFORE PLACING THE HEATER IN OPERATION, CHECK FOR 

GAS LEAKAGE. 

 Use soap and water solution or other material 

acceptable for the purpose in locating the leaks.  

DO NOT USE 

MATCHES,  CANDLES,  FLAME  OR  OTHER  SOURCES  OF 

IGNITION FOR THIS PURPOSE.

Summary of Contents for SBD100199*

Page 1: ...FERENCE CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE Thank you for buying this energy efficien...

Page 2: ...FIGURE 1 ROUGH IN DIMENSIONS See Tables 1A and 1B SBD71120 models are approved for 5 13 cm venting using a 6 15 cm to 5 13 cm reducer...

Page 3: ...5 NA 1 50 1 50 NA 1 50 1 50 750 Lbs 862 Lbs 89 kW Hr 246 L 191 cm 12 cm 167 cm 145 cm 51 cm NA 1 2 149 cm 20 cm 70 cm NA 1 50 1 50 NA 1 50 1 50 341 Kg 391 Kg SBD85365 365 000 BTR Hr 85 Gal 79 50 4 50...

Page 4: ...89 kWh 365 000 107 kWh 399 000 117 kWh and 500 000 147 kWh Btuh with a recovery rating of 277 3 gph 1049 Lph or more also comply with ANSI Z21 10 3 as an automatic instantaneous type heater Detailed...

Page 5: ...such as having a cold or diminishing sense of smell with age For these reasons the use of a propane gas detector is recommended IF YOU EXPERIENCE AN OUT OF GAS SITUATION DO NOT TRYTO RELIGHTAPPLIANCE...

Page 6: ...cannon must be oriented correctly for proper function There is a marked range on the pipe nipple portion of the hydro cannon that must be aligned with the top of the inlet spud A label above the jacke...

Page 7: ...d with commercial water heaters Although circulators are oiled and operated by the manufacturer some circulators must be oiled again before operating Please refer to manufacturer s instructions DISHWA...

Page 8: ...t least 2 5cm deep with length and width at least 2 5cm greater than the diameter of the heater and must be piped to an adequate drain The pan must not restrict combustion air flow For appliance insta...

Page 9: ...insulation caulking vapor barrier etc air for combustion ventilation and draft hood dilution must be obtained from outdoors The installation instructions for confined spaces in tightly constructed bui...

Page 10: ...ere will be a minimum of turbulence inside the heater If a water heater is installed in a closed water system contact the water supplier or local plumbing inspector on how to control this situation WA...

Page 11: ...0 197 198 199 200 Input 180 000 190 000 199 000 Btuh Total Vent Height Feet Draft Hood 6 6 8 10 15 20 30 50 100 Input Btuh Rise Vent Connector Diameter in inches 180 000 1 Ft 8 8 8 8 8 7 7 7 190 000 8...

Page 12: ...10 10 8 8 8 Number of Combined Input Heaters in Thousands of Btuh Manifold Common Vent Diameter 2 610 14 14 12 12 12 10 10 10 3 915 16 16 16 14 14 12 12 12 4 1220 18 18 16 16 16 14 14 12 MODEL 365 40...

Page 13: ...0 60 66 138 260 530 810 1520 2400 4300 8800 70 61 125 240 490 750 1400 2250 3900 8100 80 57 118 220 460 690 1300 2050 3700 7500 90 53 110 205 430 650 1220 1950 3450 7200 100 50 103 195 400 620 1150 18...

Page 14: ...input adjustment must not be less than 4 5 W C 1 12 Kpa for natural gas and 11 0 W C 2 74 Kpa for propane gas FIGURE 11 Do not subject the combination gas valve to inlet gas pressures of more than 14...

Page 15: ...Install in accordance with all local codes Use of the top inlet water connection requires installation of an inlet dip tube refer to figure 12 The tube is supplied in the heater Follow caution labels...

Page 16: ...OULD NOT EXCEED SAFE USE TEMPERATUREATFIXTURES SEEWATERTEMPERATURECONTROL WARNING ON PAGE 27 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR...

Page 17: ...ED ON DURING THE RINSE OPERATION AND OPEN OFF WHEN DISHWASHER IS NOT OPERATING OR WHEN ON LONG STANDBY NOTE 2 INSTALL LINE TEMPERATURE CONTROL IN AN UNINSULATED TEE BEYOND THE DISHWASHING MACHINE TAKE...

Page 18: ...nstallation diagrams on the following pages are typical TWO TEMPERATURE TWO HEATERS ONE PRE HEATER ONE BOOSTER HEATER WITH OR WITHOUT BUILDING RECIRCULATION The discharge opening of the temperature an...

Page 19: ...TE 3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARY TURBULENCE IN THE TANK PIPE RELIEF VALVE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH LOCAL CODES CIRCULATING RETURN LINE...

Page 20: ...GHER PREHEAT TEMPERATURESARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADDANANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES INSERT A CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACKFLOW PREVENTE...

Page 21: ...OOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES PIPE RELIEF VALVE TO OPEN DRAIN WHEN USING A STATE T 140 200 350 OR 400 STORAGE TANK USE LOWER 3 4 OPENING FOR TANK TEMPERATURE...

Page 22: ...ANIFOLD KIT PART NO 78694 DIMENSIONS A INCHES CM MODEL LOW PROFILE VERTICAL HOOD A SBD MODELS 120 69 75 177cm 154 73 00 185cm 180 67 50 171cm 197 75 00 192cm 198 75 00 192cm 199 67 50 171cm 200 72 00...

Page 23: ...tallations contact State Water Heaters Technical Support Center at 1 800 527 1953 TABLE 5 MANIFOLD GAS PRESSURE IN INCHES OF WATER COLUMN ALL MODELS TYPE OF GAS NATURAL PROPANE 3 5 10 0 Gas pressure s...

Page 24: ...PURGE DISCHARGE MUST NOT ENTER CONFINEDAREASORSPACESWHEREIGNITIONCANOCCUR THE AREA MUST BE WELL VENTILATED AND ALL SOURCES OF IGNITION MUST BE INACTIVATED OR REMOVED WARNING THE GAS VALVE MUST HAVE B...

Page 25: ...25 FOR NATURAL GAS MODELS FOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING...

Page 26: ...26 FOR PROPANE GAS MODELS FOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONS TO TURN OFF GAS TO THE APPLIANCE...

Page 27: ...the damper disc manually or motor damage will occur If the water heater does not operate with the Service Switch in either position Refer to the Troubleshooting Sections and Operational Checklist sec...

Page 28: ...REVENTIVE MAINTENANCE CHECK THE PILOT At least once a year check the pilot burner fig 14 and the main burner fig 15 for proper operation Refer to the following pilot and main burner sections PILOT BUR...

Page 29: ...a manometer to the gauge port and refer to Table 5 for correct manifold pressure 2 Use this formula to clock the meter Be sure that other gas consuming appliances are not operating during this interva...

Page 30: ...heater and replacement of the factory installed magnesium anodes with aluminum anodes may correct the condition Occasionally water softener companies recommend removal of heater anodes for odor reason...

Page 31: ...d screws securing tank cleanout plate and remove plate 4 Remove lime scale or sediment using care not to damage the glass lining 5 Inspect cleanout plate gasket if new gasket is required replace with...

Page 32: ...ed by the UN LIME it can be reused if not the UN LIME should be replaced TROUBLESHOOTING IGNITION MODULE SYSTEM Before calling your service agent the following checklist should be examined to eliminat...

Page 33: ...breaker 5 Disconnect switch off 6 Harness not plugged into appliance receptacle A FLUE DAMPER OPEN OR OPENING Unit is calling for heat and damper disc should be in vertical position VOLTAGE ACROSS 4...

Page 34: ...slower Call serviceman Check gas input If incorrect adjust gas pressure or replace main burner orifice Draft hood not installed or Call serviceman Install draft hood or baffles as one or more flue ba...

Page 35: ...35...

Page 36: ...36 500 Tennessee Waltz Parkway Ashland City TN 37015 Phone 800 365 0024 Fax 800 644 9306 www statewaterheaters com...

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