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Stanhope-Seta 30000-0, Installation, Operating And Maintenance Instructions

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Pubn No: 30000H0K

 

 

 

 

 

 

 

 

 

 

 

Installation, Operating and Maintenance Instructions 

SETAFLASH SERIES 3 

CLOSED CUP 

FLASH POINT TESTER 

Model 30000-0 

(Software Version 2.00 and above)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

London Street, Chertsey, Surrey, KT16 8AP  

 

Telephone: +44 (0) 1932 564391   Facsimile: +44 (0) 1932 568363 

Email: [email protected]   Web: www.stanhope-seta.co.uk 

Issue K 

10 Jun 2007 

Summary of Contents for 30000-0

Page 1: ...SETAFLASH SERIES 3 CLOSED CUP FLASH POINT TESTER Model 30000 0 Software Version 2 00 and above London Street Chertsey Surrey KT16 8AP Telephone 44 0 1932 564391 Facsimile 44 0 1932 568363 Email info...

Page 2: ...FETY GLASSES AND PROTECTIVE CLOTHING WHEN INSTALLING OR OPERATING THIS INSTRUMENT 2007 by Stanhope Seta all rights reserved The copyright in this work is vested in Stanhope Seta Reproduction in whole...

Page 3: ...ument The power supply voltage and frequency are also shown This information must be quoted in any technical query or when ordering accessories and spare parts This manual is only applicable to the Se...

Page 4: ...NNECTIONS 9 3 3 1 MAINS SUPPLY OPERATION 9 3 3 2 12V SUPPLY OPERATION WITH OPTIONAL 30005 0 PSU 10 3 4 GAS SUPPLY 10 3 4 1 GAS CANISTER 10 3 4 2 GAS CANISTER CHARGING 11 4 OPERATION 12 4 1 SAMPLE PREP...

Page 5: ...ONS 37 APPENDIX A SETA COOLANT MODULE 13870 0 39 APPENDIX B SETA SOLIDS DISPENSER 13747 0 41 APPENDIX C SETA COOLING BLOCK 13880 0 43 LIST OF FIGURES Figure 1 30000 0 Setaflash Series 3 Closed Cup Fla...

Page 6: ...rocedures and specifications before final assembly 3 Each instrument has been subjected to a PAT Portable Appliance Test tests Note A flash test is not carried out during the PAT testing as this may d...

Page 7: ...00 0 Model 33000 0 Series 3 Plus is similar to the model 30000 0 with the addition of a ramp function to automatically increment the temperature for repeated tests until a flash is observed or the end...

Page 8: ...sh test and other actions The embedded software has two modes of operation Manual The temperature of the cup can be set to any value between 0 C and 300 C The time delay between the cup reaching the s...

Page 9: ...rked on the instrument match the local power supply 5 Any damage shortfall or problems with compatibility to local power supply must be notified to Stanhope Seta or their agents at the earliest opport...

Page 10: ...se is fitted 4 Connect the 30005 0 Power Supply to the Mains Input Connector on the rear of the instrument 5 Connect the 30005 0 Power Supply to the 12Vdc supply 3 4 GAS SUPPLY 3 4 1 GAS CANISTER WARN...

Page 11: ...er with butane through the filler valve in the base of the transparent section until the liquid level is within a few millimetres of the filler valve Turn the canister the correct way round brass inse...

Page 12: ...HE SAMPLE 1 Samples should be stored in a clean leak proof tightly closed container suitable for use with the sample under test 2 For best results and safety the sample container should be at least 85...

Page 13: ...lve A 4mm circle is engraved on the shutter plate as a guide 4mm Adjust the Control Valve on the Gas Cylinder until the Pilot Jet flame is 12mm long Note Gas Adjustment If there is not sufficient adju...

Page 14: ...h the instrument ON at the ON OFF Power Switch on the rear of the instrument The display will show the software version N NN software version then change to show the current status XX X sample cup tem...

Page 15: ...IME AUTO Note FAME Products Maximum time interval 1 min Do NOT use Auto mode then a warning beep will sound and the display will change to show Set Test Time Rotate Press Hold Down Release SET TEST TI...

Page 16: ...the expected flash point temperature is displayed X1 X1 X1 expected flash point SET TEMPERATURE X 1 X 1 X 1o C If the Control Knob is not moved for 4 seconds the value shown on the display will be sa...

Page 17: ...e 100 C 4ml FAME products 2ml only and the display will show Ready Press Release XX X o C TT seconds WARNING DO NOT INJECT SAMPLE WITH THE PILOT OR TEST FLAME LIT The display will show the countdown P...

Page 18: ...Test Jets 4mm Rotate Check the Test Jet flame is 4mm diameter A 4mm circle is engraved on the shutter plate as a guide Adjust if necessary by turning the Pinch Valve When the countdown reaches 0 seco...

Page 19: ...over a period of 2 5 seconds 4 5 RESULTS Note Halo Effect A blue halo or enlarged flame sometimes occurs when the temperature of the sample is close to the flash point temperature These effects are n...

Page 20: ...T mins XX Xo C AUTO Yml XX Xo C RAMPING Record the temperature and result 4 6 END OF TEST Slide Down Switch the gas supply OFF and wait until the test and pilot flames are extinguished Press then rele...

Page 21: ...ubn No 30000H0K Unlock and open the Lid remove used sample and clean the Sample Cup Switch OFF Switch the instrument OFF at the ON OFF Power Switch on the rear of the instrument Issue K 10 Jun 2007 21...

Page 22: ...nd side of the cup heating block assembly for insertion of the reference thermometer allowing accurate verification and calibration of the cup heating block assembly temperature 5 2 SCHEDULE 1 The tem...

Page 23: ...lease wait then change to show the current status Release the Set Temperature and Set Timer Buttons Release The Sample Cup will start to heat up to 55 C as measured by the Setaflash Series 3 Flash Poi...

Page 24: ...s may take a few more minutes Rotate the control knob clockwise or anti clockwise until the temperature as measured by the thermometer is shown in the second line of the display One click of the knob...

Page 25: ...s hold down the Set Temperature and Set Timer Buttons and switch the Setaflash Series 3 ON at the ON OFF Power Switch on the rear of the instrument Calibrate Mode Please wait Version N NN The display...

Page 26: ...h Point Tester When the instrument measures the Sample Cup temperature as 55 C the display will countdown from 300 seconds while the temperature stabilises Calibrate Mode Please wait 300 When the coun...

Page 27: ...nutes 54 9 C 55 1 C If the thermometer shows 54 9 to 55 1 C the calibration is correct Otherwise repeat the calibration procedure Switch OFF Switch the instrument OFF at the ON OFF Power Switch on the...

Page 28: ...generated by the company carrying out the tests The procedure for making SWS is included in the standard method of test 3 Validation requires that the measured flash point is within 0 7R of the certi...

Page 29: ...y h Check that the shutter operates smoothly do not lubricate the shutter slide i Check that when the shutter aperture is fully open the test jet is dipped to the correct depth i e the centre of the t...

Page 30: ...necessary Refill gas canister Flash point value too low Sample contaminated Test flame incorrect size Check sample for contamination and clean sample cup filler orifice lid and shutter where appropri...

Page 31: ...Loosen the retaining nut and clip 3 Slide the flash detector from the cup heating block assembly 4 Insert a new flash detector probe in the top of the cup heating block assembly 5 Position the tip of...

Page 32: ...rmost 5 Charge the canister with butane through the filler valve situated in the base of the transparent section until the liquid level is within a few millimetres of the filler valve 6 Check that the...

Page 33: ...y onto the hinge pin 7 Close the lid shutter assembly 8 Tighten the hexagon socket head screw to secure the lid shutter assembly to the hinge pin 9 Check that the lid shutter assembly compresses the O...

Page 34: ...ME products at all temperatures Timing Integral timer for standard 1 and 2 minute tests and up to 30 minutes Audible and visual indication Temperature measurement calibrated platinum resistance thermo...

Page 35: ...INGE 4ml for tests in the range of 100 300 C 13870 0 COOLANT MODULE for sub ambient tests requires dry ice 13880 0 COOLANT BLOCK to assist cooling of the sample cup 26000 0 SAMPLE REMOVAL KIT with pum...

Page 36: ...17400 007 POWER SUPPLY LEAD 30000 001 MAIN PCB 30000 002 GAS CANISTER 30000 003 SAMPLE BLOCK ASSEMBLY 70000 001 LID AND SHUTTER ASSEMBLY 80000 024 FUSE 2A antisurge pack of 10 12 2 SUGGESTED SPARES F...

Page 37: ...emove all traces of the solvent 7 Should I use this equipment in a fume cupboard Yes it is advisable if there are likely to be any hazardous fumes but the fume cupboard should be free of excessive dra...

Page 38: ...Pubn No 30000H0K Figure 8 30000 0 Wiring Schematic Diagram Issue K 10 Jun 2007 38...

Page 39: ...e water may be suitable depending on the expected flash point refer to Test Method 7 Continue adding small quantities of dry ice and allow the foaming to subside after each addition 8 When the ice beg...

Page 40: ...Pubn No 30000H0K Page Intentionally Left Blank Issue K 10 Jun 2007 40...

Page 41: ...NSER 13747 0 1 Fit the knurled base into the Setaflash cup 2 Generously load the sample into the dispenser 3 Level off the sample 4 Fit the dispenser into the knurled base 5 Whilst holding the knob ro...

Page 42: ...Pubn No 30000H0K 6 Remove the dispenser and base This dispenses a 2ml sample 7 To dispense a 4ml sample remove the spacer ring as shown and carry out steps 1 to 6 above Issue K 10 Jun 2007 42...

Page 43: ...ore the block in a refrigerator or in cold water 2 Remove the sample from the cup 3 Clean the cup 4 Reset the flash detector probe by pressing the reset set temperature button 5 The display will show...

Page 44: ...Pubn No 30000H0K Page Intentionally Left Blank Issue K 10 Jun 2007 44...

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