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Maintenance

This section shows how to do the regular 
maintenance on the machine.

Summary of Contents for Horizon PC-P430

Page 1: ...uthorized modification or misuse or operation outside of the environmental specifications for the product Horizon International Inc pursues a policy of continuing improvement in design and performance of the product Therefore the product design and specifications are subject to change without prior notice and without our legal obligation All rights are reserved No part of this manual may be photoc...

Page 2: ...the note to operate the machine safely This symbol indicates a prohibited action Do not perform any prohibited action This symbol indicates an essential procedure Follow the procedure to operate the machine safely Important This will help you to avoid an incorrect operation which may cause problems with the machine or make it necessary to go back to a previous step Attention This explains function...

Page 3: ...s removed There are rotating mechanical parts and electrical parts with extremely high voltage inside the machine These can cause severe personal injury or an electrical shock Each operator should be familiar with the safety instructions be aware of the poten tial dangers and have sufficient knowledge of how to manage an accident Anyone who does not have this training should not operate the machin...

Page 4: ...cause severe personal injury If the floor is not level this can affect the performance of the machine CAUTIONS for Installation Do not install the machine in a location where it will be exposed to direct sunlight high temperature or humidity Do not install the machine near any device which produces strong magnetic fields Do not install the machine in a location which is dusty This can cause a fire...

Page 5: ...eets 2 Cutting Operation 5 Cutting Long Sheets 6 Troubleshooting The Last Few Sheets Are Not Cut 10 The Machine Will Not Cut 10 When Power is Turned On the Cutting LED Lights 11 The LED Blinks and the Machine Beeps 11 Maintenance Replacing the Cutting Stick 14 Appendix Specifications 18 Machine Description 19 Standard Accessories Consumables 21 Installation Installation of the Machine 24 ...

Page 6: ...ed per son should have access to the key When this door is open the machine will not run When the safety cover is open the knife is locked and the machine will not run The machine will only start cut ting the sheets when both Cut ting buttons are pressed at the same time If one of the Cutting buttons is released while the machine is cutting the sheets the knife automatically returns to the startin...

Page 7: ...ed or the screws are not loosened 3 Check that the screws on the knife holder are not loosened 4 Check that there is nothing on the table Checks Before Operating Work alone when you do the cutting operation If you notice a problem or the machine is not workinig correctly do not try to correct the problem by yourself Please turn off the key switch and notify your local dealer Do not place your hand...

Page 8: ...ED blinks 4 Press and hold the Right and Left Cutting buttons at the same time Check that the machine will not run 5 Close the safety cover and open the door 6 Check that the LED blinks 7 Press and hold the Right and Left Cutting but tons at the same time Check that the machine will not run 8 Close the door 14044 10301C1 Left Cutting Button Safety Cover Door Right Cutting Button ...

Page 9: ...hts 4 Press and hold the Left Cutting button Check that the machine will not run 5 Keep pressing the Left Cutting button and then press the Right Cutting button Check that the machine will not run 6 Release the both Cutting buttons 7 Exchange the Right and Left Cutting buttons and follow the Steps 1 to 6 in the same way 14044 10301D1 Key Switch Left Cutting Button Right Cutting Button The machine ...

Page 10: ...d Left Cutting but tons at the same time 2 Release one or both of them when the knife is raising after the knife reaches the lower limit 3 Check that the knife moves up without stopping returns to the start position and stops 4 Exchange the Right and Left Cutting buttons and follow the steps from 1 to 3 in the same way Cutting Cycle Check Check the operations of the knife and the clamp 1 Press and...

Page 11: ...fter the knife returns to the start position 2 Check that the second cutting cycle will not start continuously Then check the knife do not move again unless you release the both Cutting buttons once 3 Keep pressing the both Cutting bottons then release only the Right button 4 Press the Right Cutting button again 5 Check that the knife will not move 6 Exchange the right and left cutting buttons and...

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Page 13: ...Let s Start Cutting This section explains how to prepare the cutter and do some basic operations ...

Page 14: ...ED on the monitor lights Preparing to Cut the Sheets Work alone when you do the cutting operation Do not open the safety cover or the door while the machine is operating Do not place your hands or fingers under the knife or the clamp WARNINGS 14044 10101B1 Monitor Key Ready 0 Key Switch Off I Key Switch On The key can only be inserted in one position ...

Page 15: ...e In the drawing to the left the indicator indicates 210 mm Place the sheets Open the safety cover Stack the sheets evenly and place the sheets so that the back of the stack touches the backgauge 14044 10101C1 21 A3 2 A3 Adjusting Knob Indicator Match the indicator to the scale on the operator side of the machine 14044 10101D1 Safety Cover Use the side guides to square the sheets up 14044 10101E1 ...

Page 16: ...the back of the stack against the backgauge Continue to push the stack against the backgauge and turn the adjusting knob until the desired cutting position matches the cut line Close the safety cover 14044 10101F1 Cut Line Desired Cutting Position The cut line has a thickness The operator side of the cut line is the actual cutting position 14044 10101G1 Cutting Position Cut Line Sheet Operator Sid...

Page 17: ...he left and remove the key Cutting Operation 14044 10201A1 Cutting Buttons Press both Cutting buttons until the LED goes out and the LED lights If one of the Cutting buttons is released while the machine is cutting the cutting action will stop and the knife will automatically return to the starting position 14044 10201B1 Sheet Pusher Lever 14044 10201C1 If the cutting length is 70 mm 2 8 or shorte...

Page 18: ...ed Lift the backgauge until it stops and then move it to the right until it stops Lower the backgauge slowly The backgauge will be supported in the lifted position It is not necessary to hold it up Cutting Long Sheets 14044 20501A1 Backgauge Backgauge Adjusting Knob Key Switch If you lift the backgauge be sure to lower the backgauge back to the original position after the cutting operation If the ...

Page 19: ...the backgauge by hand and move it to the left until it stops Lower the backgauge slowly Push the backgauge down so that the end of each positioning pin fits into a hole in the backgauge There are two positioning pins Hold the backgauge and push each locking screw in and tighten it turn clockwise There are two locking screws 14044 20501D1 Safety Cover Cut Line Cutting Buttons Key Switch 14044 20501...

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Page 21: ...Troubleshooting This section shows how to correct some simple problems ...

Page 22: ...as released while the machine was cutting Press and hold both Cutting buttons until the LED goes out and the LED lights 14044 20101A1 14044 20101B1 14044 20101C1 The Machine Will Not Cut Check Points Cause and Solution The safety cover is open Close the safety cover The door is open Close the door The screws on the knife holder are loose Please call your local dealer to tighten the screws on the k...

Page 23: ...r to replace the knife 14044 20201A1 When Power is Turned On the Cutting LED Lights Check Points Cause and Solution The knife is not at the starting position The knife has not returned to the starting position Press and hold both Cutting buttons The knife will automatically return to the starting position If the knife does not return to the starting position please call your local dealer 14044 203...

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Page 25: ...Maintenance This section shows how to do the regular maintenance on the machine ...

Page 26: ...the cutting stick replacement tool to the left to remove the cutting stick from the groove Pull the cutting stick replacement tool forward to pull the cutting stick out of the machine and away from the knife Remove any trim or dust in the groove Replacing the Cutting Stick 104062 20601A1 Key Switch 14044 20601B1 Cutting Stick Cutting Stick Removing Lever Turn off the key switch before you replace ...

Page 27: ...When the cutting stick has been inserted halfway into the groove fit the cutout of the cutting stick replacement tool over the cutting stick 3 Turn the cutting stick replacement tool counterclockwise to hold the cutting stick 4 Move the cutting stick up against the left stopper using the cutting stick replacement tool 5 Release the cutting stick so the right end of the cutting stick is touching th...

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Page 29: ...Appendix This chapter describes the parts of the machine and also lists the specifications and accessories ...

Page 30: ... About 4 8 seconds per cycle 100 V 50 Hz Voltage Frequency Single Phase 110 to 120 V 60 Hz Single Phase 220 to 240 V 50 60 Hz Rated Current Single Phase 110 to 120 V 60 Hz 3 9 A Single Phase 220 to 240 V 50 Hz 1 6 A Leak Current Single Phase 110 to 120 V 60 Hz 0 3 mA Single Phase 220 to 240 V 50 60 Hz 0 3 mA Heat Output 140 kJ 30 kcal Motor 90 W x 1 Machine Dimensions W675 x D600 x H375 mm W26 6 x...

Page 31: ... this when you lift the backgauge See page 6 for details 4 Key Switch When the machine is not in use remove this key An authorized person should keep the key so that other people can not run the machine 10 Door When you replace the cutting stick open this door When this door is open the machine will not run 5 Cutting Stick Removing Lever When you replace the cutting stick lower this lever to push ...

Page 32: ...r s Manual in this holder 14 Clamp This clamps the sheets to prevent them from moving during cutting 17 Ground Terminal 15 Monitor Ready Cutting This blinks when the safety cover or the door is open If a problem occurs inside the machine this LED will also blinks and you will hear a beeping sound 18 Circuit Breaker If the knife motor is overloaded the switch will pop out See page 11 for details 19...

Page 33: ...c Allen Wrench 4 mm 1 pc Power Cable 1 pc Cutting Stick Replacement Tool 1 pc Manual Holder 1 pc User s Manual 1 pc 14044 30301A1 14044 30301B1 14044 30301C1 24032 30301D1 24032 30301E1 for 100 V and 115 V for 230 V and 240 V 14044 30301G1 14044 30301F1 P C P 4 3 0 104062 30301J1 ...

Page 34: ...dard Accessories Consumables Consumables Maintenance Kit Spare Knife with Sheath A942208 2 pcs Cutting Stick M089520 10 pcs 14044 30301H1 14044 30301I1 Maintenance Kit M792108 Knife 2 pcs Cutting Stick 10 pcs ...

Page 35: ...Installation This chapter explains how to install the machine This chapter should only be used by trained service technicians ...

Page 36: ...Paper Accessory Box Sheath When lifting the machine lift only from the four places indicated by the arrows User s Manual Protective Paper Guarantee Do not install the machine on an unstable floor surface The machine may fall over The frame of the machine may be twisted and this could affect the perfor mance of the machine The machine weighs 66 kg 145 5 lb Install the machine on a table which can s...

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