Standard AccuBindPro2 Operator'S Manual Download

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Standard Duplicating Machines Corporation

AccuBind

Pro

Revision 12/17/08

5 Operation

5.1

Switching on the Device

1.  Switch on the device at the main switch.
2.  The clamping jaws close automatically.
3.  The device is now in the preheating phase and heats up. Duration approx. 5 min. at room tem-

perature. The heating phase is displayed by the flashing LEDs starting with LED F. If a heating
step has been reached, the LED is permanently on.

4. If the set temperature has been reached, the display extinguishes and the calibration procedure

starts.

5. After the calibration process the symbols INSERT BINDING MATERIAL and CLOSE CLAMPING

JAWS light up.

6. The device is now ready for operation.
7. If for more than 1 hr. no binding procedure is performed, the device switches to the energy-

saving standby mode.

8. If, for more than 3 hrs., no binding procedure is performed, and the heating is shut-down com-

pletely by the control system. Except the LED F, all other LEDs are switched-off.

9. Pressing the STANDBY button starts the heating procedure again.

Note

It is not possible to start a binding cycle during the preheating phase. The
device is only released from a temperature of 290°F / 143°C.

Summary of Contents for AccuBindPro2

Page 1: ...rs Guide STANDARD AccuBindPro2 Thermal Tape Binding System Read this manual carefully before you use this product and keep it handy for future reference For safety please follow the instructions in this manual ...

Page 2: ...ro2 Device Data Purchaser customer _______________________________________ Order No _______________________________________ Machine designation AccuBindPro2 Article code 113300 120 V see rating plate Serial number Technical amendment rights are reserved ...

Page 3: ...oting 10 1 14 Constructional Changes to the Device 10 1 15 Copyright 10 1 16 Disposal 10 2 Transport and Storage 11 3 Device Data 12 3 1 Connection Data 12 3 2 Performance Specifications 12 3 3 Environmental Conditions 13 3 4 Dimensions and Weights 13 3 5 Noise Emitted by the Device 13 3 6 Scope of Delivery 13 4 Installation Commissioning 14 4 1 Safety Instructions 14 4 2 Place of Installation 14 ...

Page 4: ...Standard Duplicating Machines Corporation AccuBindPro2 Revision 12 17 08 4 7 1 Opening and Closing the Device 28 7 2 Cleaning the Device 29 7 3 Cleaning the Heating Plate 29 8 Customer Service 29 ...

Page 5: ...Standard Duplicating Machines Corporation AccuBindPro2 Revision 12 17 08 5 List of Figures Figure 1 Layout plan 13 Figure 2 Central Control Panel 16 Figure 3 Device overview 28 ...

Page 6: ...rate the device in a safe manner These operating instructions and in particular the safety information must be observed by everyone working on the device Furthermore all rules and regulations for accident prevention that are valid at the installation site must be complied with The operating instructions can on no account replace thorough training and familiarization It can only support the latter ...

Page 7: ...el Be sure to read the instructions all of which are described in the safety information section WARNING Indicates a potentially hazardous situation which if not avoided may result in irreversible injury or death Be sure to read the instruc tions all of which are described in the safety information section DANGER Indicates a potentially hazardous situation which if not avoided will result in irrev...

Page 8: ...more of the following causes Use of the device that is not in accordance with the intended use Improper assembly start up operation and maintenance of the device Operating the device with defective and or inoperable safety and protective devices Non compliance with the information in the operating instructions with regard to transport stor age assembly start up operation and maintenance of the dev...

Page 9: ... operation all the time Supplementary to the operating instructions general as well as local regulations for the prevention of accidents and environmental protection have to be made available and have to be complied with All safety and danger information has to be maintained in a legible condition 1 10 Training of Personnel Only instructed personnel may work on the device Personnel to be instructe...

Page 10: ...ce It is not permitted to carry out modifications extensions or conversions without the manufacturer s approval Device components that are not in a faultless condition have to be replaced immediately Use original spare parts only For parts bought from an external source it cannot be guaranteed that these have been designed and manufactured to suit the demands and safety requirements of the device ...

Page 11: ...e device over a longer period of time the following needs to be observed Only store in dry rooms Suitable packaging protective foil needs to be chosen for storage Note Although all the parts that are endangered by corrosion are made of stainless chromium plated or galvanized steels or have been provided with a protective coat of paint the device needs to be examined for signs of corrosion after a ...

Page 12: ...ced heating power after approx 3 hrs shut down of heating Function control Micro controller 3 2 Performance Specifications Hourly output 1 person Approx 200 bindings hour Material to be bound Back length Stack thickness DIN A5 DIN A4 11 Max 1 3 33 mm Min 5 sheets cover Length of Binding strips 11 279 4 mm 11 7 297 mm A4 special order only Strip width book thickness A 0 79 20 mm 0 04 up to 0 12 1 m...

Page 13: ...46 lb 21 kg Figure 1 Layout plan 3 5 Noise Emitted by the Device The permanent sound pressure level emanating from the device is 70 dB A 3 6 Scope of Delivery Please check whether the following components or assemblies are available STANDARD AccuBindPro2 Cooling rack with pressure block Operation manual Quick reference guide Support plates Power cord All parts mentioned have to be checked for poss...

Page 14: ...wires have to comply with local regulations 4 2 Place of Installation Before installing the device the operator has to ensure that A socket for the respective connected load see rating plate is available in the vicinity of the place of installation A workbench with the respective load bearing capacity is available CAUTION The weight of the device including accessories is approx 44 1 lb 20 kg 4 3 U...

Page 15: ...ariations in temperature and humidity may result in malfunctions and faulty bindings 4 5 Establishing the Power Supply WARNING Electrical wiring must be appropriately laid and mounted Length and quality of the wiring must correspond to the local provisions Work on the electrical system may only be executed by professional personnel For that purpose observe the regulations of employers mutual insur...

Page 16: ... feeder 2 Temperature strip width and error code LEDs A to F 9 PRE BOUND MODE AND THIN BINDINGS LED 3 INSERT FEED STRIP LED 10 EDIT MODE remove and add sheets LED 4 INSERT BINDING MATERIAL LED 11 MODE button switches between BINDING PRE BOUND EDITING 5 STANDARD BINDING MODE LED 12 STOP button pressing the button stops procedure 6 START button and CLOSE CLAMPING JAWS LED 13 BINDING COMPLETED remove...

Page 17: ...display extinguishes and the calibration procedure starts 5 After the calibration process the symbols INSERT BINDING MATERIAL and CLOSE CLAMPING JAWS light up 6 The device is now ready for operation 7 If for more than 1 hr no binding procedure is performed the device switches to the energy saving standby mode 8 If for more than 3 hrs no binding procedure is performed and the heating is shut down c...

Page 18: ...d the LEDs D E F remain on If the device has not been used for more than approx 3 hours it is switched into a sleep mode with switched off heating the LEDs A B C D E are turned off LED F remains on to display the room temperature To manually activate the STANDBY mode press the STANDBY button The device is immediately switched to energy saving mode with reduced temperature of heating plate After pr...

Page 19: ...een inserted yet the clamping jaws move together until they are closed and move back to their maximum opening clearance again 4 If the clamping jaws have been closed too far press the STOP button to open them again 5 Adjust the opening clearance of the clamping jaws if necessary 6 Jog the paper stack and place it upright between the clamping jaws with the spine pointing down wards and aligned agai...

Page 20: ...he binding straight up and place onto the cooling rack to cool down 17 Place the pressure block against the binding and press firmly against it 18 If you want to continue your binding job with paper of the same or a smaller size you may do so by putting the paper stack into the binding device and triggering the binding process with the START button 19 If your paper stack is bigger than the one use...

Page 21: ...g the START button or start the binding process by inserting the paper and pressing the START button 7 Place the binding material upright between the clamping jaws with the spine facing downwards and align against the right side 8 Press the START button 9 Hold on to the paper block until the clamping station has closed 10 The required strip width is calculated 11 The required strip width LED light...

Page 22: ...per of the same or a smaller size you may do so by putting the paper stack into the binding device and triggering the binding process with the START button If your paper stack is bigger than the one used before you have to open the clamping jaws by pressing the START button Then place the paper stack and trigger the binding process by pressing the START button once again Note For pre bound product...

Page 23: ...iting process by inserting the paper 7 If the clamping jaws have been closed too far press the STOP button to open them again 8 Place the binding material upright between the clamping jaws with the spine facing downwards and aligned against the right side 9 Press the START button 10 Hold on to the block of paper until the clamping station has closed 11 Preheating phase the binding is heated The cl...

Page 24: ...14 Remove the binding straight up place onto the cooling rack to cool down 15 Place the pressure block against the binding and press firmly against it While editing several thick bindings in sequence the clamping station has to be opened again by pressing the START button Note Allow the bound material to rest for approx 10 minutes until it has cooled down ...

Page 25: ...D A light up There s an error in the drive or the mechanical parts of the paper clamping station The mechanical parts of the clamping station should be turned and lubricated Lubricate the spindles and bearings of the me chanical parts Operation mode LEDs and LED B light up There s a fault in the heating plate height of heating plate The heating plate height is incorrect Check free movement of the ...

Page 26: ...sive residues on the heating plate and at the infeed area IF THE BINDING STRIP DOES NOT FEED FULLY DO NOT PULL IT BACKWARDS OUT OF THE TAPE OPENING INSTEAD OPEN THE TOP COVER AND REMOVE THE PARTIALLY FED STRIP BY GUIDING IT OUT TOWARD THE LEFT CAUTION THE HEAT PLATE IS HOT AND IS A BURN HAZARD Check the infeed rollers for dirt and clean if necessary The Binding Strip has been fed acciden tally wit...

Page 27: ...ray behind the pressure block after binding cycle is completed Before removing book from the cooling tray allow it to sit and cool for 10 minutes before use standard room temperature Maximum strength will occur after book spine has completely cooled Coated papers may not adhere as strongly as bond paper Optimal results will be achieved using minimum of 5 sheets of paper 20 lb 32 lb 80 120 gsm bond...

Page 28: ...Electronic circuit board 7 Folding bars drive gear 8 Heating plate 9 Rear side bar 10 Front side bar 7 1 Opening and Closing the Device Switch off the device at the main switch Open the device by lifting the front handle The cover opens automatically When closing the device gently press on both sides of the cover until resistance in the stop lever is overcome With an opened cover the power is swit...

Page 29: ...d off with a cloth 1 Switch machine off 2 Open the cover 3 Clean the heating plate with a dry lint free cloth caution 290 F 143 C 4 Cleaning the plate under the folding bars is accomplished by use of the folding bars drive gear 5 Clean edge of side bars 6 When cleaning has been completed switch on device at the main switch 7 By reducing the operating temperature of the heating plate during cleanin...

Page 30: ..._________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ _____________________________________________________________ ________________________________________________...

Page 31: ......

Page 32: ...Standard Duplicating Machines Corporation 10 Connector Road Andover MA 01810 978 470 1920 Fax 978 470 2771 www sdmc com ...

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