SSR Motorsports BISON 200P Owner'S/Operator'S Manual Download Page 57 | Manualshive

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OWNER’S/OPERATOR’S

MANUAL

16. MAINTENANCE

16- 1

CAUTION

Maintenance Schedule for UTV

To maintain optimal performance, the UTV should be checked and maintained at certain intervals. The
meanings of the letter codes in following table are:
I: Inspection, including check, clean, lubricate, refuel, repair or replacing if necessary.
A: Inspection, adjustment if necessary   C: Cleaning   R: Replacing    L: Lubricate

Maintenance period

Items

Odometer (km top) (mi below)

750
500

3000
2000

6000
4000

9000
6000

12000
8000

15000
10000

Everyday check before riding

**Re-seating Valve

I

I

I

I

I

**Spark Plug

I

R

I

R

I

**Fuel System

I

I

I

I

I

*Engine Oil

R

R

R

R

R

R

I

*Valve Gap

A

A

A

A

A

*Idle Speed

A

A

A

A

A

*Engine Bolt

I

I

I

I

I

*Gear Oil

R

R

R

R

R

*Fuel Filter

R

R

R

R

R

*Air Cleaner

C

R

C

R

C

*Drive Bel

I\L

I\L

I\L

I\L

I\L

*Cooling System

I

I

I

I

I

Engine Mount

I

I

I

I

I

Fuel Line

I

I

I

I

I

Throttle Operation

I

I

I

I

I

Brake Shoes/Pad Wear

I

I

I

I

I

Brake System

I

I

I

I

I

Brake Light Switch

I

I

I

I

I

Brake Liquid

I

I

I

I

I

Clutch

I

I

I

I

I

Suspension

I

I

I

I

I

Nuts, Bolts, Fasteners

I

I

I

I

I

Wheel/Trye

I

I

I

I

I

Steering System

I

I

I

I

I

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Summary of Contents for BISON 200P

Page 1: ...ation Maintenance THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING BEFORE OPERATING THIS VEHICLE THE OWNER AND EACH OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE ...

Page 2: ...NOTE A storage area toolbox has been provided on the UTV for storage of this manual Please keep this manual in the storage area so that it can be found easily and referenced when needed ...

Page 3: ...NUMBER 6 1 7 CONTROLS AND FUNCTIONS 7 1 8 STARTING THE ENGINE 8 1 9 BREAK IN 9 1 10 RIDING GEAR 10 1 11 REAR SEAT 11 1 12 DRIVING 12 1 13 CVT SYSTEM 13 1 14 BATTERY 14 1 15 EXHAUST SYSTEM 15 1 16 MAINTENANCE 16 1 17 TROUBLE SHOOTING 17 1 18 TOOLS 18 1 19 SPECIFICATIONS 19 1 20 ELECTRICAL DIAGRAM 20 1 21 EMISSIONS WARRANTY 21 1 ...

Page 4: ...iar with the operating characteristics and the many features offered on the UTV This manual also covers information on the care and maintenance of your UTV Please read this manual carefully The information contained in this owner s manual and the warning labels supplied with this product will help you to understand the safe use and maintenance of your UTV Make sure that you understand and follow a...

Page 5: ...intended to increase the speed or power of your UTV Failure to follow these warnings increases the possibility of accidents leading to DEATH or SERIOUS INJURY Additionally failure to follow these requirements will void the warranty on your UTV NOTE The addition and use of certain accessories including but not limited to mowers blades sprayers winches and windshields will change the handling charac...

Page 6: ...eeved shirt or jacket and long pants As with any off road capable vehicle there is a risk of tip over or rollover under certain conditions Uneven terrain or slopes which pitch the vehicle sideways turning too fast or sharp or a combination of conditions increase the risk of tip over If you are in a situation where the vehicle is tipping over do not put your arm and or leg outside the vehicle do no...

Page 7: ...s manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speed Always have the UTV checked by an authorized dealer if it has been involved in an accident Never operate UTV on hills too steep for the UTV or for your abilities Practice on smaller hills before attempting larger hills Always follow proper procedures for climbing hills as described in ...

Page 8: ...e UTV through deep or fast flowing water Avoid water which exceeds the recommended maximum depth Go slowly carefully avoiding sudden movements maintain a slow and steady forward motion do not make sudden turns or stops and do not make sudden throttle changes Wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them lightly several times to let fricti...

Page 9: ... YOUR VEHICLE BEFORE YOU BEGING RIDING Read this manual thoroughly referring to the various areas which are being discussed on your machine Operating this vehicle carries with it responsibilities for your personal safety the safety of others and the protection of our environment NOTE Illustrations used in this manual are for general representation only Your model may differ ...

Page 10: ...ut this manual to convey the following messages This is the safety alert symbol When you see this symbol on your machine or in this manual be alert to the potential for personal injury Your safety is involved WARNING Indicates a potential hazard which could result in severe injury or death CAUTION Indicates a potential hazard which may result in personal minor injury or damage to the UTV CAUTION I...

Page 11: ...ARNINGS 3 1 NOTE Warning decals have been placed on the vehicle for your protection Read and follow the instructions on each decal carefully In the event any decal becomes illegible or comes off contact your dealer for a replacement NOTE ...

Page 12: ...OWNER S OPERATOR S MANUAL 3 SAFETY WARNINGS 3 2 1 2 3 4 ...

Page 13: ...OWNER S OPERATOR S MANUAL 3 SAFETY WARNINGS 3 3 5 6 7 ...

Page 14: ...OWNER S OPERATOR S MANUAL 3 SAFETY WARNINGS 3 4 8 9 ...

Page 15: ...hould be a firm feeling when the brakes are applied If not have the vehicle inspected by your dealer Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by an authorized dealer Brake fluid level Check the brake fluid level Add fluid if necessary B...

Page 16: ...h feeling Have an authorized dealer repair as necessary for proper operation 9 Loose parts visually inspect vehicle for any damaged components or loose nuts bolts or fasteners Always check the tightness of chassis fittings and fasteners before a ride Take the vehicle to your dealer for correct tightening torque 10 Operator s and passenger s helmets goggles and clothing 11 Seat belts Check for prop...

Page 17: ...y WHAT CAN HAPPEN There is increased risk of being killed or seriously injured in an accident HOW TO AVOID THE HAZARD Always wear your seat belt when riding in the vehicle Be sure the seat belt is close fitting across your hips and chest and is latched securely WARNING POTENTIAL HAZARD Trying to stop the tipping vehicle with your arm or leg WHAT CAN HAPPEN You could be severely injured You could s...

Page 18: ...HAZARD Operating the vehicle without being familiar with all controls WHAT CAN HAPPEN Loss of control which could cause an accident or injury HOW TO AVOID THE HAZARD Read the Owner s Manual carefully If there is a control or function you do not understand ask your authorized dealer WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause ...

Page 19: ...horized dealer WARNING POTENTIAL HAZARD Operating riding this UTV without wearing an approved helmet eye protection and protective clothing WHAT CAN HAPPEN Operating riding without an approved helmet increases your chances of a severe head injury or death in the event of an accident Operating riding without eye protection can result in an accident and increases your chances of a severe injury in t...

Page 20: ...ing Failure to properly maintain the UTV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your UTV each time you use it to make sure the UTV is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in this Owner s Manual WARNING POTENTIAL HAZARD Removing your hands from the stee...

Page 21: ...xcessively rough slippery or loose terrain WHAT CAN HAPPEN Could cause loss of traction or vehicle control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control the UTV on such terrain Always be especially cautious on these kinds of terrain WA...

Page 22: ...ribed in this Owner s Manual WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You may lose control of the UTV You may also regain traction unexpectedly which may cause the UTV to overturn HOW TO AVOID THE HAZARD On slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance or skidding or sliding out of control WARNING POTENTIAL HAZARD Operating this UTV ...

Page 23: ... control and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type of tires specified in this Owner s Manual for this vehicle Always maintain proper tire pressures as described in the Owner s Manual WARNING After a rollover or an accident have a qualified service dealer check the complete machine including but not limited to the brakes throttle and steering for pos...

Page 24: ...ur UTV in the spaces provided 1 Frame VIN found on the rear left of the frame tube 2 Engine Serial Number Left side of engine crankcase Remove the spare key and store it in a safe place Your key can be duplicated only by obtaining a key blank and having it cut by mating it with your existing key ...

Page 25: ...The vehicle frame and engine serial numbers are important for model identification when registering your vehicle obtaining insurance or whenever replacement parts are required In the event your vehicle is stolen these numbers are essential to the recovery and identification of your UTV ...

Page 26: ...ion START The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts CAUTION Do not operate the electric starter continuously for more than 5 seconds or starter damage could occur Wait at least 5 seconds between each operation of the electric starter to let it cool Do not turn the key to the START position with the engine running or damag...

Page 27: ...or 14 Speed 5 N A 15 Odometer 6 Neutral indicator 16 N A 7 Reverse indicator 17 N A 8 N A 18 N A 9 High beam headlight indicator 19 Transmission position indicator 10 EFI fault indicator 20 Function buttons Button functions Function selection Function setting SET NO Display SET NO Function SEL Function 0 ODO 1 Trip1 Long Press 5S Clearing 2 Trip2 Long Press 5S Clearing 3 Usage time 4 Clock Long Pr...

Page 28: ...mp Sensor Short GND P0118 Oil Temp Sensor Short V Open P0122 TPS Open GND P0123 TPS Short V P0131 O2 Short GND P0132 O2 Short V P0038 O2 heater V P0037 O2 heater Open GND P0201 Injector1 malfunction P0202 Injector2 malfunction P0231 Pump Relay Open GND P0232 Pump Relay Short to Battery P0336 Crank sensor noisy signal P0337 Crank sensor no signal P0351 EST1 malfunction P0500 VSS no valid signal P05...

Page 29: ...ssory socket otherwise you may drain the battery The accessory socket has a rated capacity of DC 12V 120 Watt 10A or less If you exceed this limit you may blow a fuse When you are done using an accessory unplug it and cover the socket with the cap Be careful not to flood this accessory socket when washing your UTV ACCELERATOR PEDAL WARNING Before starting the engine check the accelerator pedal to ...

Page 30: ...ve the problem yourself BRAKE PEDAL 1 Brake pedal Press the brake pedal to slow or stop the vehicle WARNING Never operate the UTV with a spongy feeling brake pedal Operating the UTV with a spongy brake pedal can result in loss of braking Loss of braking could cause an accident PARKING BRAKE LEVER The parking brake lever is located at the left hand of the steering wheel It will help hold the vehicl...

Page 31: ...transmission selector lever has four positions H drive L drive Neutral Reverse CAUTION To change gears stop the vehicle and with the engine idling move the lever to the desired gear Shifting gears with the engine speed above idle or while the vehicle is moving could cause transmission damage Always place the transmission in gear with the parking brake locked whenever the vehicle is left unattended...

Page 32: ...it counterclockwise SEATS Driver seat Passenger seat To remove the seat lift the front of the seat and then slide the seat up and forward To install the seat insert the projections on the rear of the seat into the seat holders and push down on the seat at the front once the tabs on the seat bottom are lined up with the grommets ...

Page 33: ...ng operation HOW TO AVOID THE HAZARD Make sure the seat is securely latched SEAT BELTS This vehicle is equipped with three point seat belts for both the operator and passenger s Always wear the seat belt while riding in the vehicle 1 Buckle 2 Latch plate 1 Buckle 2 Release button To Wear The Seat Belt Properly do the following 1 Hold the latch plate as you pull the belt across your lap and chest M...

Page 34: ...he belt is snug across your hips 4 Position the shoulder belt over your shoulder and across your chest The shoulder belt should fit against your chest If it is loose pull the belt out all the way and then let it retract To Release The Buckle firmly press the release button WARNING POTENTIAL HAZARD Not wearing the seat belt Wearing the seat belt improperly WHAT CAN HAPPEN There is increased risk of...

Page 35: ...on whenever handling gasoline Always refuel with the engine stopped and outdoors or in a well ventilated area Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored Do not over fill the tank Do not fill the tank neck If you get gasoline on your skin or clothing immediately wash it off with soap and water and change clothing Never st...

Page 36: ...Do not attempt to clean the fuel filter Oil System Dipstick The oil filler is located on the right side of the engine To check the oil 1 Set machine on a level surface 2 Start the engine and let it idle for 20 30 seconds 3 Stop the engine remove the dipstick and wipe dry with a clean cloth 4 Put the dipstick into the filler neck don t screw it in remove it and read the oil level 5 Remove the dipst...

Page 37: ...g CAUTION You must allow your vehicle adequate warm up time before operating or engine damage could result 1 Apply the brake 2 Shift the drive select lever into the neutral position NOTE When the drive select lever is in the neutral position the neutral indicator light should come on If the neutral indicator light does not come on ask a dealer to inspect the electrical circuit The engine can be st...

Page 38: ...o OFF 2 Open the hood 3 Using a charged 12 V battery connect the positive lead of the jumper cable to the positive terminal of the battery in the vehicle and the other end of the positive lead to the positive terminal of the charged battery 1 Jumper cable positive lead 2 Jumper cable negative lead 5 Connect the negative lead of the jumper cable to the negative terminal of the charged battery and t...

Page 39: ... positive lead of the jumper cable from the charged battery and the battery in the vehicle 8 Close the hood WARNING If the hood latches are hooked improperly or the latches and their attachments are damaged the front hood can come off during operation striking the driver or passenger and causing serious personal injury ...

Page 40: ...ak in period Excessive heat can build up and cause damage to close fitted engine parts 1 Fill the fuel tank 2 Check the engine oil level indicated on the dipstick Add oil if necessary 3 Drive slowly at first Select an area which is open and will give you room to familiarize yourself with vehicle operation and handling 4 Vary the throttle positions Do not operate at sustained speeds 5 Perform regul...

Page 41: ...ective gear for safe riding A helmet can prevent a severe head injury Select an approved off road motorcycle type helmet that fit properly 2 Eye Protection A pair of goggles or helmet face should offer the best protection for your eyes 3 Gloves off road style 4 Boots A pair of strong over the calf type boots with heels such as motocross boots 5 Clothing To protect your body long sleeves and pants ...

Page 42: ...torcycle helmet increases your chances of a severe head injury or death in the event of an accident Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved motorcycle helmet that fits properly You should also wear eye protection goggles or face shield gloves boots long sleev...

Page 43: ...armrest 5 Rear middle armrest 6 Rear loading plate CAUTION Carrying passenger s or goods can change the stability and handling of the vehicle You must use common sense and good judgment when carrying people or goods Keep the following points in mind Never exceed the weight limits shown An overloaded vehicle can be unstable ...

Page 44: ...sure that passengers or goods do not interfere with your line of sight Although conditions vary it is a good practice not to exceed low range whenever you are carrying heavier loads Allow more braking distance A heavier vehicle takes longer to stop Avoid making sharp turns unless at very slow speeds Avoid hills and rough terrain Choose terrain carefully Added weight affects the stability and handl...

Page 45: ... of being killed or seriously injured in an accident HOW TO AVOID THE HAZARD Always wear your seat belt when riding in the vehicle Be sure the seat belt is close fitting across your hips and chest and is latched securely WARNING The engine rpm limiter works at 7500 rpm this may cause excessive fuel to build in the exhaust and ignited by the catalyst in the muffler MAY RESULT IN THE MUFFLER OVERHEA...

Page 46: ... familiar with the operation of your vehicle 4 When slowing down or stopping take your foot off the accelerator pedal and smoothly press the brake pedal Improper use of the brakes can cause the tires to lose traction reducing control and increasing the possibility of an accident MAKING TURNS It is possible for the vehicle to roll over or go out of control if you attempt sharp high speed turns You ...

Page 47: ... climb Choose carefully which hills you attempt to climb Avoid hills with slippery surfaces or ones where you will not be able to see far enough ahead of you WARNING POTENTIAL HAZARD Operate on excessively steep hills WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate your vehicle on hills too st...

Page 48: ...ombination of conditions increase the risk of tipping over If you are in a situation where the vehicle is tipping over do not put your arm and or leg outside the vehicle do not try to stop tipping with your arm or leg You could be severely injured You could suffer a crushed hand arm leg or foot if part of your body is caught underneath the vehicle CROSSING THROUGH SHALLOW WATER If you must cross s...

Page 49: ... to the vehicle could occur WARNING POTENTIAL HAZARD Failure to use extra care when operating this vehicle on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or a loss of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing...

Page 50: ...h WARNING POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the vehicle to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Use extreme caution when operating over large obstacles such as large rocks or fallen trees PARKING When parking stop the engine and shift the drive select lever into ...

Page 51: ...le at a low speed for an extended period of time it is best to use the Low range of the transmission In Low range the vehicle will be limited to 7 10 mph You should not try to exceed this speed in Low range When running your vehicle at higher vehicle speeds you should use the high range of the transmission When shifting the transmission on this vehicle always come to a FULL STOP with the engine at...

Page 52: ...be out of balance The CVT cover must be securely in place during operation Failure to comply with this warning can result in severe injury or death CVT SYSTEM On your UTV the approximate gear ratio difference between the high and low range is about 50 This difference in gearing affects the operation of the CVT especially at speeds less than 7 MPH due to the system s dependence on engine speed If t...

Page 53: ...n Batteries produce explosive gases Keep sparks flames cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN Battery Removal 1 Disconnect hold down straps holding the battery to the battery box 2 Disconnect the black negative battery cable first 3 Disconnect the red positive battery cable next 4 Lift t...

Page 54: ...attach the hold down straps 5 Verify that cables are properly routed NOTE When your UTV is placed in storage for one month or more the battery should be removed charged to proper level and stored in a cool dry place Before reusing it take the battery to your dealer for testing and recharging Power plug leads may need to be bent down so that battery cover may be installed When installing a new batt...

Page 55: ...exhaust pipe must be periodically purged of accumulated carbon as follows 1 Remove the arrestor screw located on the bottom of the muffler pull out the arrestor the mesh 2 Clean the arrestor or replace it WARNING When cleaning the spark arrestor you must follow the safe guards listed below to avoid serious injury Do not perform this operation immediately after the engine has been run because the e...

Page 56: ...d in the exhaust and ignited by the catalyst in the muffler MAY RESULT IN THE MUFFLER OVERHEATING AND FIRE RISK Always reduce throttle when the engine reaches top rpm avoid the engine popping WARNING The engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm ...

Page 57: ...000 2000 6000 4000 9000 6000 12000 8000 15000 10000 Everyday check before riding Re seating Valve I I I I I Spark Plug I R I R I Fuel System I I I I I Engine Oil R R R R R R I Valve Gap A A A A A Idle Speed A A A A A Engine Bolt I I I I I Gear Oil R R R R R Fuel Filter R R R R R Air Cleaner C R C R C Drive Bel I L I L I L I L I L Cooling System I I I I I Engine Mount I I I I I Fuel Line I I I I I ...

Page 58: ...UE SPECIFICATIONS Bolt Size Specification M12X1 25 50 Ft Lbs 69 N m NOTE All nuts that have a cotter pin installed must be serviced by an authorized Dealer Rear Tapered nuts install with tapered side against wheel AXLE BOOTS Front Shaft Boots Rear Axle CV Joints Boots Check the protective boots for holes or tears If any damage is found have them replaced by an authorized dealer ...

Page 59: ... FILTER SERVICE 1 Remove the rear seat 2 Remove the screws and remove the airbox lid 3 Loosen the clamp and remove the filter 4 Remove the fabric type pre filter from the main filter Wash the pre filter in soapy water and dry it 5 Reinstall the pre filter over the main filter Replace the main filter as needed 6 Reinstall the filter into the air box and tighten the clamp Do not over tighten the cla...

Page 60: ...ve your dealer repair them before riding your vehicle The steering assembly should be also checked periodically for free operation steering should move freely through the entire range of travel without binding Park on level ground Turn the steering wheel right and left Check for excessive free play abnormal noises or a rough feeling Have an authorized dealer repair as necessary for proper operatio...

Page 61: ...ake the adjustment The recommended toe alignment is 1 8 to 1 4 3 to 6mm toe out 1 Set the steering wheel in a straight ahead position and hold it in this position 2 Measure A and B A minus B should be 1 16 to 1 8 1 5 3mm 3 If this measurement needs to be adjusted contact your dealer for service WARNING If the tie rod is positioned incorrectly or adjusted incorrectly it will not pivot may break and...

Page 62: ...escribed in 7 Control and part functions Normal functioning of the diaphragm is to extend into the reservoir as the fluid level drops If the fluid level is low and the diaphragm is not extended a leak is indicated and the diaphragm should be replaced Always fill the reservoir as indicated whenever the cover is loosened or removed to insure proper diaphragm operation Use DOT 3 brake fluid Check bra...

Page 63: ...e causing leakage and poor braking performance Recommended brake fluid DOT 3 Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance Be careful that water does not enter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may dete...

Page 64: ...nd of the parking lever 4 Tighten the nuts securely against the adjusters 5 Make sure the rear wheels turn freely without dragging 6 Turn the adjuster the one on the lever and apply the lever While adjusting it is important you apply the lever back and forth for operation free play and the locking of the parking position 7 Make sure the rear wheels turn freely without dragging and the parking brak...

Page 65: ...n properly then lock the lock nut all purpose grease ENGINE IDLE RPM ADJUSTMENT Throttle Free Play Inspection 1 Apply the parking brake 2 Put the transmission in the Neutral position 3 Start the engine and warm it up thoroughly 4 Measure the distance the throttle pedal moves before the engine begins to pick up speed Free play should be 1 16 to 1 8 1 5 3mm Throttle Free Play Adjustment Throttle cab...

Page 66: ... Out of specification Adjust gap Spark Plug Removal and Replacement WARNING Never attempt to remove a spark plug while the engine is warm The exhaust system or engine could burn you causing severe injury Remove the spark plug by rotating it counterclockwise Reverse the procedure for spark plug installation Torque to 17ft Ibs 23N m OIL AND FILTER CHANGE Recommended Engine Oil Refer to the chart for...

Page 67: ...uous duty in dusty or wet conditions and cold weather riding NOTE Severe use cold weather riding is all riding below 10 F 12 and riding between 10 F 12 and 30 F 0 when most trips are slow speed and less than 5 mph 8km h Be sure to change the oil filter whenever changing the oil CAUTION Oil may be hot Do not allow hot oil to come into contact with skin as severe burns may result Engine Oil Level In...

Page 68: ...th 1 4L engine oil refer to Recommended Engine Oil 9 Check the oil level refer to Engine Oil Level Inspection 10 Reinstall the Oil filler plug Transmission Lubrication CAUTION Be sure no foreign material enters the transmission case Transmission Oil Changing Procedure 1 Remove the four screws on the footwall and gently pull outward for access 2 Remove the filler plug 3 Remove the transmission drai...

Page 69: ...ly If wheels are improperly installed it could affect vehicle handling and tire wear Tire Pressure Front Rear 48kPa 7PSI 48kPa 7PSI Wheel Removal Procedure 1 Stop the engine place the transmission in gear and lock the parking brake 2 Loosen the wheel nuts slightly 3 Elevate the side of the vehicle by placing a suitable stand under the footrest frame 4 Remove the wheel nuts and remove the wheel Whe...

Page 70: ...epth Always replace tires when the tread depth is worn to 1 8 3mm or less Please refer to your Owner s Manual for tire specifications LIGHTS WARNING Keep your headlights and taillights clean Poor light while riding can result in an accident causing severe injury or death CAUTION Do not service while headlight is hot Serious burns may result ...

Page 71: ...TV is with a garden hose and a pail of mild soapy water Use a professional type washing mitten cleaning the upper body first and lower parts last Rinse with water frequently and dry with a cloth to prevent water spots NOTE If warning labels are damaged contact your dealer for replacement Waxing Your UTV can be waxed with any non abrasive automotive paste wax Avoid the use of harsh cleaners since t...

Page 72: ...ance Remove the battery and add electrolyte as required to the proper level Do not use tap water which may contain minerals that reduce battery life Apply Dielectric grease to the terminal bolts and terminals Charge the battery Storage Area Covers Set tire pressures and safely support the UTV with the tires 1 2 25 50mm off the ground Be sure the storage area is well ventilated Cover the machine wi...

Page 73: ...OWNER S OPERATOR S MANUAL 17 TOOLS 17 1 Tool Bag Spark Plug Wrench Wrench 8 10mm Wrench 12 14mm Screwdriver Allen Wrench ...

Page 74: ... engine turn off the ignition switch key off at once WARNING This UTV is equipped with an electric starting system If the battery is under charging the UTV will not run NOTE The following troubleshooting section does not cover all the possible causes of trouble It should be helpful however as a guide to troubleshooting Refer to the relative procedure in this manual for inspection adjustment and re...

Page 75: ...ement Nozzle clogging or failure Improper air cleaner setting Throttle position sensor failure EFI relay does not work COMPRESSION SYSTEM Cylinder and cylinder head Valve system Loose spark plug Improperly adjusted valve clearance Loose cylinder head Improperly sealed valve Broken cylinder head gasket Improperly contacted valve and valve Broken cylinder gasket seat Worn damaged or seized cylinder ...

Page 76: ...ng Ignition coil Loose battery terminal Broken or shorted primary Loose coupler connection secondary coil Improperly grounded Faulty high tension cord Broken wire harness Broken ignition coil body POOR IDLE SPEED PERFORMANCE EFI Air cleaner Loose or clogged fuel injector Clogged air cleaner element Trigger coil gap inappropriate Ignition system Ignition loop cable failure Faulty spark plug Imprope...

Page 77: ...ion system Compression system Dirty spark plug Worn cylinder Improper heat range Worn or seized piston ring Faulty ignition unit Cylinder head gasket broken Faulty pick up coil Cylinder gasket broken Fuel system Carbon deposit buildup Clogged fuel tank breather hole Improper adjusted valve clearance Clogged air cleaner element Improper contacted valve and valve seat Improperly adjusted fuel level ...

Page 78: ...ooling system Improper spark plug gap Faulty thermostat Improper spark plug heat range Faulty thermo switch Faulty ignition unit Fuel system Improper EFI setting Improper fuel level adjustment Clogged air cleaner element Compression system Heavy carbon deposit build up Improperly adjusted valve timing Improperly adjusted valve clearance Engine oil Incorrect engine oil level Improper engine oil qua...

Page 79: ... loose Incorrect engine mount Clutch shoe see 13 CVT system Worn damaged Primary sliding sheave Seized POOR STARTING FAULTY BRAKE POOR BRAKING PERFORMANCE EFFECT V belt Worn front hub bearing Slipping oily V belt Worn brake pad Primary sliding sheave Worn brake disc Improper operation Air in brake fluid Damaged Leaking brake fluid compressing spring Faulty master cylinder Worn loose Faulty caliper...

Page 80: ...g 911 lbs Rear Seat Maximum load limit 150 kg 330 lbs Load Capacity Combined Rider Payload 300kg 661 lbs Tow Capacity 200 kg 450 lbs Drive System Drive System CVT Front Tire 24X8 12 Rear Tire 24X8 12 Tire Pressure Front 47 kPa 7 PSI Tire Pressure Rear 47 kPa 7 PSI Brake System Brake Front Brake Dual Hydraulic Disc Front and Rear Linked Rear Brake Operation Foot Parking Brake Mechanical Disc Suspen...

Page 81: ... Electrical Equipment Battery 12V 9AH Head light LED Brake Tail Light LED High Beam Indicator Light LED Reverse Indicator Light LED Turn Light Europe Only LED Turn Indicator Light Europe Only LED Front Position Light LED Register Plate Light Europe Only LED Specified fuses Main Fuse 20 0 A On the Start Relay Backup Fuse 20 0 A Ignition System Fuse 7 5 A In the Fuse Box Accessory Socket Fuse 10 0 A...

Page 82: ...OWNER S OPERATOR S MANUAL 20 ELECTRICAL DIAGRAM 20 1 ...

Page 83: ...ntain a record of all maintenance performed on your vehicle and retain all receipts covering maintenance on your vehicle You may not be denied a warranty claim solely because of your failure to ensure the performance of all scheduled maintenance or lack of maintenance records or receipts You are responsible for presenting your vehicle to an authorized dealer as soon as a problem exists The warrant...

Page 84: ...is defective or causes a failure of a warranted part your claim for repair to bring your vehicle into compliance with applicable standards may be denied If an emergency exists when a warranted part or a dealer is not reasonably available to the owner repairs may be performed at any available service establishment or by the owner using any replacement part The Distributor shall reimburse the owner ...

Page 85: ...tor under this Emission Control System Warranty is limited solely to the remedying of defects in material workmanship by an authorized dealer at its place of business during customary business hours This warranty does not cover in convenience or loss of use of the vehicle or transportation of the vehicle to from the authorized dealer The Distributor is not liable to any person for incidental conse...

Page 86: ... is authorized to modify this Emission Control System Warranty If you have any questions regarding your warranty rights and responsibilities you should contact SSR MOTORSPORTS 13220 Molette St Santa Fe Springs CA 90670 TEL 562 926 2888 or for California registered highway vehicles only the California Air Resources Board at 9528 Telstar Avenue El Monte CA 91731 8001 ...

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Brand: HOLDEN Pages: 330

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