SPX Waukesha Cherry-Burrell Instruction Manual Download Page 8

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95-03010

WARNING

TO AVOID SERIOUS INJURY, DO NOT

INSTALL OR SERVICE REDUCER UNLESS

ALL POWER IS OFF AND LOCKED OUT.

SPECIFICATIONS

ISR SIZE

USE ON WAUKESHA PUMP

Model 49

Models 30, 32, 34, 33A, 5040

Model 79

Models 60, 62, 64, 130, 134, 132, 133A, 5050, 5060

Model 239

Models 220, 222,224, 223A, 5070

STANDARD CONSTRUCTION:

Housing: Cast Iron
Steel Shafts
Ball Bearings
Bushings
Paint: 2-part epoxy, TNEMEC 104, Sky Blue
#104-BB-42

PUMP MOTOR

GEAR

RPM RPM

RATIO

PUMP MOTOR

GEAR

RPM RPM

RATIO

PUMP MOTOR

GEAR

RPM RPM

RATIO

PUMP SPEEDS

1125

11.57:1

151

1125

7.47:1

151

1745

11.57:1

177

1125

6.35:1

234

1745

7.47:1

254

1125

4.43:1

275

1745

6.35:1

394

1745

4.43:1

PERFORMANCE CHARACTERISTICS

MODEL 49

1-1/2 TO 7-1/2 HP

MODEL 79

3 to 10 HP

MODEL 239

7-1/2 to 30 HP

119

1125

9.48:1

155

1125

7.25:1

184

1745

9.48:1

187

1125

6.01:1

241

1745

7.25:1

262

1125

4.30:1

291

1745

6.01:1

406

1745

4.30:1

100

1125

11.22:1

125

1125

9.01:1

146

1125

7.70:1

156

1745

11.22:1

169

1125

6.65:1

194

1745

9.01:1

210

1125

5.35:1

226

1745

7.70:1

262

1745

6.65:1

326

1745 5.35:1

CAUTION

CHANGING GEAR RATIOS MAY

AFFECT YOUR PUMP

PERFORMANCE AND MOTOR

REQUIREMENTS.

Triplex Sales

1-847-839-8442

www.triplexsales.com

Summary of Contents for Waukesha Cherry-Burrell

Page 1: ...E D UCE R S E R I E S FOR M NO 95 03010 R EVI S ION 08 1997 R EAD AN D U N D E R STAN D TH I S MAN UAL PR IOR TO OPE RATI NG OR S E RVICI NG TH I S PROD UCT I N STR UCTION MAN UAL FPO Triplex Sales 1...

Page 2: ...2 95 03010 Triplex Sales 1 847 839 8442 www triplexsales com...

Page 3: ...n ALL electrical should be done by a registered Electrician following Industry Safety Standards All power must be OFF and LOCKED OUT during installation CAUTION CHANGING GEAR RATIOS MAY AFFECT YOUR PU...

Page 4: ...on with the sale of products In no event shall Seller be liable for any special consequen tial incidental or indirect damages including without limitation attorneys fees and expenses nor shall Seller...

Page 5: ...r Bolt information 13 MAINTENANCE 14 Motor Replacement 14 ISR Disassembly 15 17 ISR Assembly 18 Front Case 18 Case to Pump 18 Changing Gear Ratio 19 Idler Shaft Assembly 19 Rear Case 20 Bearing Chart...

Page 6: ...fit the Reducer to C face motors with frames from 145TC through 286TC The Waukesha ISR design will drive Waukesha Universal Pump Models as listed in SPECI FICATIONS and can be retrofitted to these mod...

Page 7: ...ROW GEAR THIN SPACER NARROW GEAR OUTPUT SHAFT BEARING KEY OUTPUT GEAR SPACER RETAINING RING MOTOR KEY MOTOR MOTOR FASTENERS 4 ISR ASSEMBLY PUMP FASTENER INTEGRAL SPEED REDUCER COMPONENTS NOTE Silicone...

Page 8: ...EAR RPM RPM RATIO PUMP SPEEDS 97 1125 11 57 1 151 1125 7 47 1 151 1745 11 57 1 177 1125 6 35 1 234 1745 7 47 1 254 1125 4 43 1 275 1745 6 35 1 394 1745 4 43 1 PERFORMANCE CHARACTERISTICS MODEL 49 1 1...

Page 9: ...38 9 5 13 0 UNIVERSAL PUMP SERIES 30 60 130 220 All Dimensions in inches 220 222 224 223A 5070 220 SERIES 130 SERIES 60 62 64 60 SERIES 30 32 34 33A 5040 30 SERIES MODEL 60 PUMP SHOWN 145TC 184C 182T...

Page 10: ...ase halves Figure 3 5 Remove the thin spacer from idler shaft 6 Pull the idler shaft and the spacer from the front case assembly There are two different idler shaft assemblies used depending on ra tio...

Page 11: ...with key and slide onto output shaft 9 Slide on spacer and secure with retaining ring NOTE Model 49 does not use a spacer be tween the retaining ring and the output gear PUMP KEY Figure 6 Figure 6 The...

Page 12: ...spacer is used on all idler shafts except 79 and 49 gear idler shafts Shaft is a light press fit Use a soft hammer to seat the shaft or press it in 2 Install thin spacer onto idler shaft 49 thickness...

Page 13: ...E 1 2 13 30 ft Ibs 3 8 16 10 ft Ibs FRAME HEX HEAD CAPSCREW WASHER 145 TC 3 8 16 X 1 1 4 3 8 182 TC 1 2 13 X 1 1 2 1 2 184 TC 1 2 13 X 1 1 2 1 2 213 TC 1 2 13 X 1 1 2 1 2 215 TC 1 2 13 X 1 1 2 1 2 254...

Page 14: ...d push off screws in alternately until motor is forced out of speed reducer OIL FILL Figure 10 Figure 11 49 79 239 ISR MODEL NO MOTOR BUSHING KEY INFORMATION MOUNTING HOLES PUSH OFF HOLES MOTOR REPLAC...

Page 15: ...m pinion bushing NOTE Push off holes are provided in the bushing to facilitate removal 2 Thread the socket head cap screws re moved from bushing into the push off holes provided and turn alternately t...

Page 16: ...to remove the idler shaft 3 Remove thick front spacer if used from idler shaft IDLER SHAFT DISASSEMBLY WITH ONE PRESSED ON GEAR Figure 17 NOTE Wide gear is integral with shaft 1 Press narrow gear off...

Page 17: ...g a soft mallet tap on case to separate case from pump 5 Remove silicone sealant and key FRONT CASE DISASSEMBLY Figure 20 1 Press output shaft out of case 2 Press bearing off of output shaft 3 Use inn...

Page 18: ...ove pump gear case cover and clean silicone seal ant from cover and case Figure 22 2 Rotate pump drive shaft so that keyway faces up and install drive key Apply a film of Micro Plate 140 gear oil to p...

Page 19: ...ONE PRESSED ON GEAR Figure 22 1 Install woodruff key in shaft press and seat narrow gear onto shaft IDLER SHAFT ASSEMBLY WITH TWO PRESSED ON GEARS Figure 23 NOTE NARROW gear is assembled to short end...

Page 20: ...p shaft while at the same time tapping on end of idler shaft with a soft mallet to seat idler shaft in bearing bore 4 Install thin rear spacer REAR CASE OUTPUT BEARING IDLER BEARING S FRONT SPACER THI...

Page 21: ...inst the OUTER RACE 6 Install pinion shaft spacer into pinion bear ing bore of rear case O RING SEAL LIP FACES IN SEAL RETAINER 7 Press and seat seal into seal retainer as shown with lip facing Figure...

Page 22: ...RTS LIST 049 25 16 23 20 42 43 44 41 47 40 22 6 2 37 38 39 21 26 7 17 4 11 13 9 10 24 27 31 34 36 18 27 28 29 30 33 35 18 10 1 12 5 8 46 14 19 18 3 32 29 Figure 33 Triplex Sales 1 847 839 8442 www tri...

Page 23: ...rew 1 2 13 x 1 1 2 41 4 43 177 Lock Washer 1 2 MODEL 49 COMMON PARTS ITEM PART NO DESCRIPTION QTY 1 049 005 001 Gear Box Front 1 2 049 005 005 Gear Box Rear 1 3 079 007 144 Narrow Gear 44 Tooth 1 4 07...

Page 24: ...PARTS LIST 079 44 45 16 25 24 42 43 22 21 28 6 7 19 19 29 27 18 29 35 39 41 12 5 33 30 36 3 33 10 37 34 38 40 1 24 9 8 46 13 23 47 2 25 20 17 4 11 26 Figure 34 Triplex Sales 1 847 839 8442 www triple...

Page 25: ...6 x 1 1 4 Lg 4 000 142 300 Silicone Sealant 1 15 000 046 003 Oil Drain Plug 1 2 20 1 16 43 177 Lock Washer 1 2 4 17 079 055 000 Spacer Pinion Shaft 1 19 049 055 001 Spacer Idler Shaft 1 20 36 92 Hex J...

Page 26: ...PARTS LIST 239 43 44 45 11 27 18 47 23 40 41 42 15 24 29 8 19 4 26 7 10 2 46 21 3 6 13 30 32 34 36 38 22 10 28 20 31 33 35 37 39 14 5 9 49 16 1 7 12 25 Figure 35 Triplex Sales 1 847 839 8442 www tripl...

Page 27: ...001 Gear Box Front 1 2 239 005 005 Gear Box Rear 1 3 239 007 082 Narrow Gear 82 Tooth 1 4 239 008 001 Shaft Pinion 1 5 239 009 000 Shaft Output 1 7 43 177 Lock Washer 1 2 12 8 000 030 023 Oil Seal 1 9...

Page 28: ...gle unat tached unit unless the unit is attached to a pump Then the serial number will be that of the pump During servicing procedures on the pump or the speed unit the speed reducer may need to be se...

Page 29: ...s s e r p o t r e l l o r r e b b u r t f o s e s U d o h t e m p m u p f o t n o r f m o r f e l b a d a e r e b o t s l e b a l l l a y l p p A 5 0 0 1 0 5 9 e t a D e v i t c e f f E 5 9 9 1 6 2 y...

Page 30: ...95 03010 Triplex Sales 1 847 839 8442 www triplexsales com...

Page 31: ...Triplex Sales 1 847 839 8442 www triplexsales com...

Page 32: ...tion and dimensional data as described in this bulletin are provided for your information only and should not be relied upon unless confirmed in writing Please contact your local sales representative...

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