SPX Votator II, Instruction Manual

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Page 2 95-03057 11/2012
Table of Contents Waukesha Cherry-Burrell
Special Considerations for Vertical Votator II ..............................................24
Minimum Height - Vertical Votator II ...........................................................24
Mounting Pole - Vertical Votator II ..............................................................24
Mounting Scrape Cylinders - Vertical Votator II ..........................................25
Hydraulic System - Vertical Votator II .........................................................25
Check and Adjust Hydraulic Cylinder ........................................................ 25
Fill Hydraulic Reservoir ............................................................................. 25
Check Balance and Pressure Settings ...................................................... 26
Gravity Refrigeration System - Vertical Votator II .......................................27
Typical Dimensional Data and Hydraulic Lift System ..................................28
Votator II General Assembly ..................................................................... 28
Horizontal Refrigeration Assembly ............................................................ 29
Vertical Refrigeration System .................................................................... 30
Horizontal Frame Options ......................................................................... 31
Vertical Mounting Pole/Hydraulics ............................................................ 32
Vertical Hydraulic Schematic .................................................................... 33
Operation .................................................................................................... 34
Pre-Startup Check .......................................................................................34
For Refrigeration Units Only ...................................................................... 34
Pre-production Run Setup ...........................................................................34
Startup Procedure .......................................................................................35
Heating/Liquid Cooling Applications .......................................................... 35
Refrigeration Applications - Pumped and Gravity Systems ...................... 35
Shutdown Procedure ...................................................................................36
Preventing Tube Scoring .............................................................................36
Maintenance ............................................................................................... 37
Routine Maintenance Checklist - Vertical Votator II ....................................37
Routine Maintenance Checklist - Horizontal Votator II ................................38
Scheduled Maintenance ..............................................................................40
Preventive Maintenance ..............................................................................41
Mutator Shaft Bearing .................................................................................41
Extra Heavy Duty Votator II Shaft Bearing ................................................ 41
Shafts ..........................................................................................................42
Gear Drive ...................................................................................................42
Blades .........................................................................................................42
Mechanical Seals ........................................................................................42
Tubes ..........................................................................................................42
Care of Heat Exchanger Tube ....................................................................43
Product Side ................................................................................................44
Inspection of Chrome Plated Nickel or Stainless Steel Tubes ....................44
Inspection of Stainless Steel Tubes ............................................................44
Jacket Side ..................................................................................................45
For Units Using Steam, Water, Or Liquid .................................................. 45
For Units Using Refrigerant ....................................................................... 45
Cleaning the Flanges ..................................................................................45
Leak Testing ................................................................................................45
Scraper Blade Maintenance ........................................................................45
Blade Inspection ........................................................................................ 45
Scraper Blade Removal & Replacement ................................................... 46
Scraper Blade Wear .................................................................................. 46
Blade Sharpening ...................................................................................... 46
Maintenance of Horizontal Votator II ...........................................................47
Shaft Removal - Horizontal Unit ................................................................ 47
Shaft Installation - Horizontal Unit ............................................................. 48