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5. Use caution when cleaning and changing nozzle tips.

In the case where the nozzle tip clogs while spraying,  

ALWAYS lock gun trigger, shut pump off, and release all

pressure before servicing, cleaning tip or guard, or
changing tip.  Pressure will not be released by turning
off the motor.  The PRIME/SPRAY valve handle must
be turned to PRIME to relieve the pressure.  Refer to
PRESSURE RELIEF PROCEDURE described in the
pump manual.

6. Do not leave the unit energized or under pressure while

unattended. When the unit is not in use, turn off the unit
and relieve the pressure in accordance with the
manufacturer’s instructions.

7. High-pressure spray is able to inject toxins into the

body and cause serious bodily injury.  In the event that
injection occurs, seek medical attention immediately.

8. Check hoses and parts for signs of damage, a leak can

inject material into the skin. Inspect hose before each
use.  Replace any damaged hoses or parts.

9. This system is capable of producing 3300 PSI.  Only

use replacement parts or accessories that are specified
by the manufacturer and that are rated a minimum of
3300 PSI.  This includes spray tips, nozzle guards,
guns, extensions, fittings, and hose.

10. Always engage the trigger lock when not spraying.

Verify the trigger lock is functioning properly.

11. Verify that all connections are secure before operating

the unit.

12. Know how to stop the unit and bleed pressure quickly.

Be thoroughly familiar with the controls.  Pressure will
not be released by turning off the motor. The
PRIME/SPRAY valve handle must be turned to PRIME
to relieve the pressure.  Refer to PRESSURE RELIEF
PROCEDURE described in the pump manual.

13. Always remove the spray tip before flushing or cleaning

the system.

D. WARNING – To reduce the risk of injury:

1. Always wear appropriate gloves, eye protection,

clothing and a respirator or mask when painting.
Hazardous vapors – Paints, solvents, insecticides, and
other materials can be harmful if inhaled or come in
contact with body. Vapors can cause severe nausea,
fainting or poisoning.

2. Do not operate or spray near children.  Keep children

away from equipment at all times.

3. Do not overreach or stand on an unstable support.

Keep effective footing and balance at all times.

4. Stay alert and watch what you are doing.
5. Do not operate the unit when fatigued or under the

influence of drugs or alcohol.

6. Do not kink or over-bend the hose. Airless hose can

develop leaks from wear, kinking and abuse.  A leak
can inject material into the skin.  

7. Do not expose the hose to temperatures or pressures in

excess of those specified by manufacturer.

8. Do not use the hose as a strength member to pull or lift

the equipment.

9. Use lowest possible pressure to flush equipment.

10. Follow all appropriate local, state and national codes

governing ventilation, fire prevention and operation.

11. The United States Government Safety Standards have

been adopted under the Occupational Safety and
Health Act (OSHA).  These standards, particularly part
1910 of the General Standards and part 1926 of the
Construction Standards should be consulted.

WARNING

12. Before each use, check all hoses for cuts, leaks,

abrasion or bulging of cover.  Check for damage or
movement of couplings.  Immediately replace hose if
any of those conditions exist. Never repair a paint hose.
Replace with a conductive high-pressure hose.

13. Do not spray outdoors on windy days.
14. Always unplug cord from outlet before working on

equipment.

Grounding Instructions

This product must be grounded. In the event of an electrical
short circuit, grounding reduces the risk of electric shock by
providing an escape wire for the electric current. This product
is equipped with a cord having a grounding wire with an
appropriate grounding plug. The plug must be plugged into an
outlet that is properly installed and grounded in accordance
with all local codes and ordinances.

DANGER

— Improper installation of the grounding plug can

result in a risk of electric shock.  If repair or replacement of the
cord or plug is necessary, do not connect the green grounding
wire to either flat blade terminal. The wire with insulation
having a green outer surface with or without yellow stripes is
the grounding wire and must be connected to the grounding
pin.

Check with a qualified electrician or serviceman if the
grounding instructions are not completely understood, or if you
are in doubt as to whether the product is properly grounded.
Do not modify the plug provided.  If the plug will not fit the
outlet, have the proper outlet installed by a qualified
electrician.

Use only a 3-wire extension cord that has a 3-blade

grounding plug and a 3-slot receptacle that will accept the

plug on the product.  Make sure your extension cord is in

good condition.  When using an extension cord, be sure

to use one heavy enough to carry the current your

product will draw.  An undersized cord will cause a drop

in line voltage resulting in loss of power and overheating.

A 12 gauge cord is recommended.  If an extension cord is

to be used outdoors, it must be marked with the suffix W-

A after the cord type designation.  For example, a

designation of SJTW-A would indicate that the cord would

be appropriate for outdoor use.

Specifications

Gallons per minute (GPM) ...............0.85 (3.2 LPM)
Maximum tip sizes ...........................0.028”
Maximum pressure ..........................3100 PSI (21.4 MPa)
Power ...............................................1.95 HP PMDC motor,

120VAC

Weight ..............................................80 lbs. (36.3 kg)
Maximum hose length......................300’ (91.4 m)

CAUTION

Grounded Outlet

Grounding Pin 

Cover for grounded outlet box 

© SprayTECH.  All rights reserved.

3

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Summary of Contents for 0552060

Page 1: ...637 Order Entry 1 800 443 4500 Fax 1 800 525 9501 www spraytechinc com Owner s Manual NOTE This manual contains important warnings and instructions Please read and retain for reference Model Numbers 0...

Page 2: ...ment is able to result in static electricity Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes All parts of the spray system including the pump hose asse...

Page 3: ...se lowest possible pressure to flush equipment 10 Follow all appropriate local state and national codes governing ventilation fire prevention and operation 11 The United States Government Safety Stand...

Page 4: ...minimum 12 gauge three wire extension cord with a grounded plug Never remove the third prong or use an adapter Preparing a New Sprayer If this sprayer is new it is shipped with test fluid in the flui...

Page 5: ...tal waste container 6 Turn off the sprayer by moving the pressure control knob to the 0 position 7 Remove the return hose from the waste container and place it in its operating position above the cont...

Page 6: ...peed Even coat throughout Approximately 10 to 12 inches WARNING NOTE When spraying block filler mastics or high solid coating remove the gun filter and high pressure filter screens WARNING 6 SprayTECH...

Page 7: ...NG CAUTION WARNING Good spray pattern Paint tailing pattern SprayTECH All rights reserved 7 9 Move the PRIME SPRAY valve up to its SPRAY position 10 Turn on the sprayer and set the pressure to minimum...

Page 8: ...3 Inspect the filter Based on inspection clean or replace the filter 4 Inspect the o ring Based on inspection clean or replace the o ring 5 Slide the new or cleaned filter over the core spring Push th...

Page 9: ...ssembly Housing Gasket Electronic Control Assembly Motor Mounting Screw Electronic Cover Screw Gearbox Housing CAUTION WARNING Replacing the Gears 1 Perform the Pressure Relief Procedure and unplug th...

Page 10: ...rsts until the connecting pin is visible below the slider housing 3 Turn off and unplug the unit Before proceeding follow the Pressure Relief Procedure outlined previously in this manual Additionally...

Page 11: ...n tool over the top of the piston rod 39 Insert the piston rod into the bottom of the cylinder through the lower packing assembly through the upper packing assembly and out through the upper seal reta...

Page 12: ...ervicing the Fluid Section procedure in the Maintenance section of this manual 2 Replace the piston rod following the Servicing the Fluid Section procedure in the Maintenance section of this manual 1...

Page 13: ...cording to the manufacturer s recommendations 1 Rotate the pressure control knob clockwise to increase the pressure setting 2 Reconnect the input voltage for 120V AC Cause 1 The spray tip is too large...

Page 14: ...TION AVERTISSEMENT Fran ais DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs d gag es par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels s rieux ou domma...

Page 15: ...ues et responsabilit s lorsqu il utilise des pi ces qui ne sont pas conformes aux caract ristiques techniques minimales ainsi qu aux dispositifs de s curit du fabricant de la pompe V rifier avant tout...

Page 16: ...scape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de ignici n como son las chispas elec...

Page 17: ...a conectada a tierra Todas las mangueras soportes giratorios pistolas y accesorios que se usen con esta unidad deben tener una capacidad de presi n de 3100 lb pulg2 21 4 MPa o mayor No atomice en d as...

Page 18: ...0507773 Jam nut 1 6 0552155 Fluid section assembly 1 7 0507798 Siphon tube 1 8 0507783 Hose clamp 1 9 5006536 Inlet screen 1 Item Part Description Quantity 10 0507786 Lock washer 5 11 0507787 Screw 5...

Page 19: ...art Description Quantity 21 0551628 Fuse holder 1 22 0551627 Fuse 1 23 0507756 Screw 1 24 0507752 Potentiometer mounting plate 1 25 0507749 Nut 1 26 0507748 Cap 1 27 0507740 Pressure control knob 1 28...

Page 20: ...52178 Lower packing assembly 2 6 0552157 Adapter 1 7 0507732 Piston rod 1 8 0507734 Outlet valve seal 1 9 0507452 Outlet valve cage 1 10 0507454 Washer nylon 1 11 9841502 Outlet valve ball 1 12 029451...

Page 21: ...0507774 Screw 4 14 0507655 Cord wrap 2 15 0507379 Wheel 2 16 9890104 Cap 2 1 3 4 2 5 6 9 10 8 7 13 11 12 14 16 15 Filter Assembly 0507203 Item Part Description Quantity 1 0294194 Filter body 1 2 14069...

Page 22: ...ldment includes items 6 and 8 1 Suction Set low boy 1 2 3 4 5 6 Item Part Description Quantity 1 0507964 Return hose 1 2 0507965 Siphon hose 1 3 0507966 Swivel 1 4 5006536 Inlet screen 1 5 0507783 Cla...

Page 23: ...Roller Cover 1 1 4 Nap 0152235 12 Roller Cover 1 2 Nap 0152236 12 Roller Cover 3 8 Nap 0152237 12 Roller Cover 3 4 Nap 0152238 12 Roller Cover 1 1 4 Nap 0093930 Anti Seize Compound 0152909 R 10 Teles...

Page 24: ...NY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CAN...

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