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Solution

1. Plug the unit in.
2. Reset the breaker.
3. Turn the pressure control knob clockwise to

supply power to the unit and increase the
pressure setting.

4. Inspect or take to a SprayTECH authorized

service center.

5. Allow motor to cool.

1. Rotate the PRIME/SPRAY valve clockwise

to the PRIME position.

2. Check the siphon tube/suction set

connection and tighten or re-tape the

 

connection with 

PTFE

 tape.

3. Remove the pump filter element and clean.

Remove the inlet screen and clean.

4. Remove the siphon tube/suction set and

clean.

1. Replace the spray tip following the

instructions that came with the spray gun.

2. Replace the spray tip with a tip that has a

smaller orifice following the instructions that
came with the spray gun.

3. Turn the pressure control knob clockwise to

increase the pressure setting.

4. Remove the pump filter element and clean.

Remove the gun filter and clean.  Remove
the inlet screen and clean.

5. Clean or replace the PRIME/SPRAY valve.

6. Check the siphon tube/suction set

 

connection and tighten or re-tape the

 

connection with 

PTFE

 tape.

7. Check for external leaks at all connections.

Tighten connections, if necessary.

8. Clean the valves and service the fluid

section following the “Servicing the Fluid
Section” procedure in the Maintenance
section of this manual.

9. Reverse or replace the valve seats

following the “Servicing the Fluid Section”
procedure in the Maintenance section of
this manual.

10. Take unit to a SprayTECH authorized

service center.

1. Repack the pump following the “Servicing

the Fluid Section” procedure in the
Maintenance section of this manual.

2. Replace the piston rod following the

“Servicing the Fluid Section” procedure in
the Maintenance section of this manual.

1. Replace hose with a minimum of 50’ of 1/4”

grounded textile braid airless paint spray
hose.

2. Replace the spray tip following the

instructions that came with the spray gun.

3. Rotate the pressure control knob

counterclockwise to decrease spray pressure.

Cause

1. The unit is not plugged in.
2. Tripped breaker.
3. The pressure is set too low (pressure

control knob set at minimum setting
does not supply power to unit).

4. Faulty or loose wiring.

5. Excessive motor temperature.

1. The PRIME/SPRAY valve is in the

SPRAY position.

2. Air leak in the siphon tube/suction set.

3. The pump filter and/or inlet screen is

clogged.

4. The siphon tube/suction set is clogged.

1. The spray tip is worn.

2. The spray tip is too large.

3. The pressure control knob is not set

properly.

4. The pump filter, gun filter, or inlet

screen is clogged.

5. Material flows from the return hose

when the PRIME/SPRAY valve is in the
SPRAY position.

6. Air leak in the siphon tube/suction set.

7. There is external fluid leak.

8. There is an internal fluid section leak

(packings are worn and/or dirty, valve
balls are worn).

9. Worn valve seats

10. Motor powers but fails to rotate (current

foldback)

1. The upper packings are worn.

2. The piston rod is worn.

1. Wrong type of airless spray hose.

2. The spray tip worn or too large.

3. Excessive pressure.

Troubleshooting

Problem

The unit will not run.

The unit will not prime.

The unit will not build or
maintain pressure.

Fluid leakage at the upper end
of the fluid section.

Excessive surge at the spray
gun.

All manuals and user guides at all-guides.com

Summary of Contents for 0552060

Page 1: ...637 Order Entry 1 800 443 4500 Fax 1 800 525 9501 www spraytechinc com Owner s Manual NOTE This manual contains important warnings and instructions Please read and retain for reference Model Numbers 0...

Page 2: ...ment is able to result in static electricity Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes All parts of the spray system including the pump hose asse...

Page 3: ...se lowest possible pressure to flush equipment 10 Follow all appropriate local state and national codes governing ventilation fire prevention and operation 11 The United States Government Safety Stand...

Page 4: ...minimum 12 gauge three wire extension cord with a grounded plug Never remove the third prong or use an adapter Preparing a New Sprayer If this sprayer is new it is shipped with test fluid in the flui...

Page 5: ...tal waste container 6 Turn off the sprayer by moving the pressure control knob to the 0 position 7 Remove the return hose from the waste container and place it in its operating position above the cont...

Page 6: ...peed Even coat throughout Approximately 10 to 12 inches WARNING NOTE When spraying block filler mastics or high solid coating remove the gun filter and high pressure filter screens WARNING 6 SprayTECH...

Page 7: ...NG CAUTION WARNING Good spray pattern Paint tailing pattern SprayTECH All rights reserved 7 9 Move the PRIME SPRAY valve up to its SPRAY position 10 Turn on the sprayer and set the pressure to minimum...

Page 8: ...3 Inspect the filter Based on inspection clean or replace the filter 4 Inspect the o ring Based on inspection clean or replace the o ring 5 Slide the new or cleaned filter over the core spring Push th...

Page 9: ...ssembly Housing Gasket Electronic Control Assembly Motor Mounting Screw Electronic Cover Screw Gearbox Housing CAUTION WARNING Replacing the Gears 1 Perform the Pressure Relief Procedure and unplug th...

Page 10: ...rsts until the connecting pin is visible below the slider housing 3 Turn off and unplug the unit Before proceeding follow the Pressure Relief Procedure outlined previously in this manual Additionally...

Page 11: ...n tool over the top of the piston rod 39 Insert the piston rod into the bottom of the cylinder through the lower packing assembly through the upper packing assembly and out through the upper seal reta...

Page 12: ...ervicing the Fluid Section procedure in the Maintenance section of this manual 2 Replace the piston rod following the Servicing the Fluid Section procedure in the Maintenance section of this manual 1...

Page 13: ...cording to the manufacturer s recommendations 1 Rotate the pressure control knob clockwise to increase the pressure setting 2 Reconnect the input voltage for 120V AC Cause 1 The spray tip is too large...

Page 14: ...TION AVERTISSEMENT Fran ais DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs d gag es par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels s rieux ou domma...

Page 15: ...ues et responsabilit s lorsqu il utilise des pi ces qui ne sont pas conformes aux caract ristiques techniques minimales ainsi qu aux dispositifs de s curit du fabricant de la pompe V rifier avant tout...

Page 16: ...scape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de ignici n como son las chispas elec...

Page 17: ...a conectada a tierra Todas las mangueras soportes giratorios pistolas y accesorios que se usen con esta unidad deben tener una capacidad de presi n de 3100 lb pulg2 21 4 MPa o mayor No atomice en d as...

Page 18: ...0507773 Jam nut 1 6 0552155 Fluid section assembly 1 7 0507798 Siphon tube 1 8 0507783 Hose clamp 1 9 5006536 Inlet screen 1 Item Part Description Quantity 10 0507786 Lock washer 5 11 0507787 Screw 5...

Page 19: ...art Description Quantity 21 0551628 Fuse holder 1 22 0551627 Fuse 1 23 0507756 Screw 1 24 0507752 Potentiometer mounting plate 1 25 0507749 Nut 1 26 0507748 Cap 1 27 0507740 Pressure control knob 1 28...

Page 20: ...52178 Lower packing assembly 2 6 0552157 Adapter 1 7 0507732 Piston rod 1 8 0507734 Outlet valve seal 1 9 0507452 Outlet valve cage 1 10 0507454 Washer nylon 1 11 9841502 Outlet valve ball 1 12 029451...

Page 21: ...0507774 Screw 4 14 0507655 Cord wrap 2 15 0507379 Wheel 2 16 9890104 Cap 2 1 3 4 2 5 6 9 10 8 7 13 11 12 14 16 15 Filter Assembly 0507203 Item Part Description Quantity 1 0294194 Filter body 1 2 14069...

Page 22: ...ldment includes items 6 and 8 1 Suction Set low boy 1 2 3 4 5 6 Item Part Description Quantity 1 0507964 Return hose 1 2 0507965 Siphon hose 1 3 0507966 Swivel 1 4 5006536 Inlet screen 1 5 0507783 Cla...

Page 23: ...Roller Cover 1 1 4 Nap 0152235 12 Roller Cover 1 2 Nap 0152236 12 Roller Cover 3 8 Nap 0152237 12 Roller Cover 3 4 Nap 0152238 12 Roller Cover 1 1 4 Nap 0093930 Anti Seize Compound 0152909 R 10 Teles...

Page 24: ...NY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CAN...

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