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Table of Contents

Safety Precautions .................................................................2

Specifications .........................................................................3

General Description ...............................................................4

Operation ................................................................................4

Setup ....................................................................................4
Preparing to Paint .................................................................4
Painting .................................................................................5
Pressure Relief Procedure ...................................................6

Spraying ..................................................................................6

Spraying Technique ..............................................................6
Practice .................................................................................6
Unclogging the Spray Tip .....................................................7

Cleanup ...................................................................................7

Maintenance............................................................................7

General Repair and Service Notes.......................................7
Replacing the PRIME/SPRAY Valve.....................................8
Replacing the Filters .............................................................8
Replacing the Motor Assembly (with Electronic Control) .....9
Replacing the Gears .............................................................9
Replacing the Transducer...................................................10
Servicing the Fluid Section .................................................10

Troubleshooting ...................................................................12

Parts Listings........................................................................18

Main Assembly....................................................................18
Drive Assembly ...................................................................19
Fluid Section Assembly ......................................................20
Upright Cart Assembly ........................................................21
Filter Assembly ...................................................................21
Suction Set Assembly (low boy) .........................................22
Low Boy Cart Assembly......................................................22
Labels .................................................................................22
Electrical Schematic ...........................................................23
Accessories ........................................................................23

Limited Warranty ..................................................................24

Safety Precautions

This manual contains information that must be read and
understood before using the equipment. When you come to an
area that has one of the following symbols, pay particular
attention and make certain to heed the safeguard.

This symbol indicates a potential hazard that may cause
serious injury or loss of life. Important safety information will
follow.

This symbol indicates a potential hazard to you or to the
equipment.  Important information that tells how to prevent
damage to the equipment or how to avoid causes of minor
injuries will follow.

IMPORTANT SAFETY INSTRUCTIONS

A. SAVE THESE INSTRUCTIONS – To reduce the risks of

fire or explosion, electrical shock, and the injury to

persons, read and understand all instructions

included in this manual.  Be familiar with the controls

and the proper usage of the equipment.

B. WARNING – To reduce the risk of fire or explosion:

1. Do not spray flammable or combustible materials near

an open flame, pilot lights or sources of ignition such
as hot objects, cigarettes, motors, electrical equipment
and electrical appliances.  Avoid creating sparks from
connecting and disconnecting power cords.

2. For units intended for use with only water-based

materials — Do not spray or clean with flammable
liquids. For use with water-based liquids only.

WARNING

NOTE: Notes give important information which should

be given special attention.

CAUTION

WARNING

2

© SprayTECH.  All rights reserved.

3. For units intended for use with only water-based or

mineral spirit-type materials with a minimum flash point
of 21ºC (69.8ºF) — Do not spray or clean with liquids
having a flash point of less than 21ºC (69.8ºF).  Flash
point is the temperature at which a fluid can produce
enough vapor to ignite.

4. Paint or solvent flowing through the equipment is able

to result in static electricity.  Static electricity creates a
risk of fire or explosion in the presence of paint or
solvent fumes.  All parts of the spray system, including
the pump, hose assembly, spray gun and objects in and
around the spray area shall be properly grounded to
protect against static discharge and sparks. Use only
conductive or grounded high-pressure airless paint
sprayer hoses specified by the manufacturer.

5. Verify that all containers and collection systems are

grounded to prevent static discharge.

6. Connect to a grounded outlet and use grounded

extension cords.  Do not use a 3 to 2 adapter.

7. Do not use a paint or solvent containing halogenated

hydrocarbons.  Such as chlorine, bleach mildewcide,
methylene chloride and trichloroethane.  They are not
compatible with aluminum.  Contact the coating
supplier about compatibility of material with aluminum.

8. Keep spray area well ventilated.  Keep a good supply of

fresh air moving through the area to keep the air within
the spray area free from accumulation of flammable
vapors. Keep pump assembly in well ventilated area.
Do not spray pump assembly.

9. Do not smoke in the spray area.

10. Do not operate light switches, engines, or similar spark

producing products in the spray area.

11. Keep area clean and free of paint or solvent

containers, rags, and other flammable materials.

12. Know the contents of the paint and solvents being

sprayed.  Read all Material Safety Data Sheets (MSDS)
and container labels provided with the paints and
solvents.  Follow the paint and solvent manufacture’s
safety instructions.

13. Place pump at least 25 feet (7.62 meters) from the

spray object in a well ventilated area (add more hose if
necessary).  Flammable vapors are often heavier than
air. Floor area must be extremely well ventilated.  The
pump contains arcing parts that emit sparks and can
ignite vapors.

14. Plastic can cause static sparks.  Never hang plastic to

enclose spray area.  Do not use plastic drop cloths
when spraying flammable material.

15. Fire extinguisher equipment shall be present and

working.

C. WARNING – To reduce the risk of skin injection:

1. Do not aim the gun at, or spray any person or animal.
2. Keep hands and other body parts away from the

discharge. For example, do not try to stop leaks with
any part of the body.

3. Always use the nozzle tip guard.  Do not spray without

the nozzle tip guard in place.

4. Only use a nozzle tip specified by the manufacturer.

HAZARD:

Injection injury – A high pressure fluid stream produced

by this equipment can pierce the skin and underlying

tissues, leading to a serious injury and possible

amputation.  See a physician immediately. DO NOT

TREAT AN INJECTION AS A SIMPLE CUT.

WARNING

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Summary of Contents for 0552060

Page 1: ...637 Order Entry 1 800 443 4500 Fax 1 800 525 9501 www spraytechinc com Owner s Manual NOTE This manual contains important warnings and instructions Please read and retain for reference Model Numbers 0...

Page 2: ...ment is able to result in static electricity Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes All parts of the spray system including the pump hose asse...

Page 3: ...se lowest possible pressure to flush equipment 10 Follow all appropriate local state and national codes governing ventilation fire prevention and operation 11 The United States Government Safety Stand...

Page 4: ...minimum 12 gauge three wire extension cord with a grounded plug Never remove the third prong or use an adapter Preparing a New Sprayer If this sprayer is new it is shipped with test fluid in the flui...

Page 5: ...tal waste container 6 Turn off the sprayer by moving the pressure control knob to the 0 position 7 Remove the return hose from the waste container and place it in its operating position above the cont...

Page 6: ...peed Even coat throughout Approximately 10 to 12 inches WARNING NOTE When spraying block filler mastics or high solid coating remove the gun filter and high pressure filter screens WARNING 6 SprayTECH...

Page 7: ...NG CAUTION WARNING Good spray pattern Paint tailing pattern SprayTECH All rights reserved 7 9 Move the PRIME SPRAY valve up to its SPRAY position 10 Turn on the sprayer and set the pressure to minimum...

Page 8: ...3 Inspect the filter Based on inspection clean or replace the filter 4 Inspect the o ring Based on inspection clean or replace the o ring 5 Slide the new or cleaned filter over the core spring Push th...

Page 9: ...ssembly Housing Gasket Electronic Control Assembly Motor Mounting Screw Electronic Cover Screw Gearbox Housing CAUTION WARNING Replacing the Gears 1 Perform the Pressure Relief Procedure and unplug th...

Page 10: ...rsts until the connecting pin is visible below the slider housing 3 Turn off and unplug the unit Before proceeding follow the Pressure Relief Procedure outlined previously in this manual Additionally...

Page 11: ...n tool over the top of the piston rod 39 Insert the piston rod into the bottom of the cylinder through the lower packing assembly through the upper packing assembly and out through the upper seal reta...

Page 12: ...ervicing the Fluid Section procedure in the Maintenance section of this manual 2 Replace the piston rod following the Servicing the Fluid Section procedure in the Maintenance section of this manual 1...

Page 13: ...cording to the manufacturer s recommendations 1 Rotate the pressure control knob clockwise to increase the pressure setting 2 Reconnect the input voltage for 120V AC Cause 1 The spray tip is too large...

Page 14: ...TION AVERTISSEMENT Fran ais DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs d gag es par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels s rieux ou domma...

Page 15: ...ues et responsabilit s lorsqu il utilise des pi ces qui ne sont pas conformes aux caract ristiques techniques minimales ainsi qu aux dispositifs de s curit du fabricant de la pompe V rifier avant tout...

Page 16: ...scape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de ignici n como son las chispas elec...

Page 17: ...a conectada a tierra Todas las mangueras soportes giratorios pistolas y accesorios que se usen con esta unidad deben tener una capacidad de presi n de 3100 lb pulg2 21 4 MPa o mayor No atomice en d as...

Page 18: ...0507773 Jam nut 1 6 0552155 Fluid section assembly 1 7 0507798 Siphon tube 1 8 0507783 Hose clamp 1 9 5006536 Inlet screen 1 Item Part Description Quantity 10 0507786 Lock washer 5 11 0507787 Screw 5...

Page 19: ...art Description Quantity 21 0551628 Fuse holder 1 22 0551627 Fuse 1 23 0507756 Screw 1 24 0507752 Potentiometer mounting plate 1 25 0507749 Nut 1 26 0507748 Cap 1 27 0507740 Pressure control knob 1 28...

Page 20: ...52178 Lower packing assembly 2 6 0552157 Adapter 1 7 0507732 Piston rod 1 8 0507734 Outlet valve seal 1 9 0507452 Outlet valve cage 1 10 0507454 Washer nylon 1 11 9841502 Outlet valve ball 1 12 029451...

Page 21: ...0507774 Screw 4 14 0507655 Cord wrap 2 15 0507379 Wheel 2 16 9890104 Cap 2 1 3 4 2 5 6 9 10 8 7 13 11 12 14 16 15 Filter Assembly 0507203 Item Part Description Quantity 1 0294194 Filter body 1 2 14069...

Page 22: ...ldment includes items 6 and 8 1 Suction Set low boy 1 2 3 4 5 6 Item Part Description Quantity 1 0507964 Return hose 1 2 0507965 Siphon hose 1 3 0507966 Swivel 1 4 5006536 Inlet screen 1 5 0507783 Cla...

Page 23: ...Roller Cover 1 1 4 Nap 0152235 12 Roller Cover 1 2 Nap 0152236 12 Roller Cover 3 8 Nap 0152237 12 Roller Cover 3 4 Nap 0152238 12 Roller Cover 1 1 4 Nap 0093930 Anti Seize Compound 0152909 R 10 Teles...

Page 24: ...NY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CAN...

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