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SportsPlay QUICK SHIP UNIT 1 STANDARD, Installation Instructions Manual

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SportsPlay QUICK SHIP UNIT 1 STANDARD Installation Instructions Manual Download Page 95

  
 

February 17, 2010  

 

 

1 

922-177 SQUARE DECK 

EQUIPMENT MAINTENANCE 

Deck Attachment 

!

 

Ensure deck is securely attched to 
post and all hardware is in place 
and in good condition 

Hardware 

!

 

Inspect for loose or missing 
hardware.  Tighten all loose 
hardware and replace all missing 
hardware.  Block off access to 
equipment if necessary. 

!

 

Order new hardware from 
SportsPlay Equipment Inc. 

Welds 

!

 

Inspect all welds for cracks.  If a crack is found 
block access to the playground and contact your 
distributor for replacement parts immediately. 

Finish 

!

 

Inspect all metal components for coating damage.  If 
powder coating needs to be repaired sand surface 
and mask off area.  Coat with primer and once the 
primer has dried paint with color matching touch up 
paint.  Contact distributor of color matching paint.  
Contact Distributor for Thermoplastic repair kit. 

Replacement Parts 

!

 

Reference the parts list on page 2 of 
the instruction set for this component 
to identify the part/s correctly. 

!

 

Contact your distributor to order parts. 

 

Surfacing - 

Refer to the surfacing maintenance sheet.

 

Summary of Contents for QUICK SHIP UNIT 1 STANDARD

Page 1: ... 0 1 2 0 3 4 5 1 6 6 789 5 4 1 1ABCDB EBCF GHB BIGJEB KCILCA MBNOEB MBPJIIJIP JIDGCAACGJOI8 ...

Page 2: ......

Page 3: ...ide 2 28 11 V C_OUTLINE V1 0211 2 TAB SECTION INDEX 1 3D AND 2D DRAWINGS 2 INSTALLATION GUIDE 3 INSTALLATION STEPS 4 COMPONENT INSTALLATION 5 APPENDIX 6 ORIGINAL COMPONENT MAINTENANCE FORMS 7 COMPLETED COMPONENT MAINTENANCE FORMS ...

Page 4: ......

Page 5: ...KK H02 0 H0 KO 4 0 0PQ 0N0 4 KO N 0 R0S KO T U 0 S KO M EE C8 A B TCM K 288 C F T 8A 0V 67E K 4 7 KS T 8A K1 4 7 OS W8E M K1 4 7 S BXY 8M Z R8678 M EE C8 K3 4 7 S R8 B9 K5 4 7 1S T M 4 7 K5 28A9 W8E H9 BX Z E H9 BX M EE C8 K 9 M EE C8 C7M K 4Q 0 4 Q 0 OK HARDWARE DRAWINGS COMPONENT INSTALLATION INSTRUCTION SETS APPENDIX FINAL INSTALLATION STEPS MAINTENANCE AND INSPECTION ...

Page 6: ......

Page 7: ...QUICK SHIP 1 STANDARD Installation Guide ...

Page 8: ......

Page 9: ...id Roof 800 727 8180 Sheet 1 of 1 Scale 1 50 Fax 314 389 9034 www sportsplayinc com Distributor SportsPlay Date Drawn By SportsPlay SportsPlay SportsPlay SportsPlay E Barron 00 00 10 Drawing Number 911 249 ASTM Compliant CPSC Compliant Project QS1_STD 5642 Natural Bridge Size 6 X 12 Use Zone 18 X 24 Age Group 2 12 ...

Page 10: ......

Page 11: ...ortsplayinc com Project QS1_STD Distributor SportsPlay Date Drawn By SportsPlay SportsPlay SportsPlay SportsPlay E Barron 00 00 10 Drawing Number 911 249 ASTM Compliant CPSC Compliant 5642 Natural Bridge Size 6 X 12 Use Zone 18 X 24 Age Group 2 12 19 72 5 46 46 23 10 ...

Page 12: ......

Page 13: ...14 389 9034 www sportsplayinc com Project QS1_STD Distributor SportsPlay Date Drawn By SportsPlay SportsPlay SportsPlay SportsPlay E Barron 00 00 10 Drawing Number 911 249 ASTM Compliant CPSC Compliant 5642 Natural Bridge Size 6 X 12 Use Zone 18 X 24 Age Group 2 12 ...

Page 14: ......

Page 15: ...rtsPlay recommends carefully unpacking the unit and taking an inventory before storing the equipment Care should be taken with all powder coated and thermoplastic coated parts to prevent damage to the coating Additionally all plastic panels need to be stored flat to prevent warping You have 30 days from receipt of your equipment to file a claim for missing or damaged parts Before you begin Review ...

Page 16: ...sphalt or packed earth may result in serious injury or death from falls These labels must be installed on vertical posts as per ASTM F1487 Instructions for the placement of these labels are included in the appendix of this booklet SportsPlay will provide manufacturer identification labels that must be installed on the structure during installation per ASTM F1487 Installation instructions for these...

Page 17: ...nformation and Public Affairs Washington DC 20207 USA Call 1 800 638 2772 US and Canada only Call 301 504 0990 Direct Link http www cpsc gov For a copy of either the standard for surfacing ASTM F1292 or for play equipment ASTM 1487 write to American Society for Testing and Materials 100 Bar harbor drive West Conshohocken PA 19428 2959 USA Call 618 832 9585 Web Site www astm org You must consider t...

Page 18: ...aw hammer Large dead blow rubber hammer Small sledgehammer to use in blocking the posts Vise grips various sizes and styles Strong and sturdy step ladders Socket set s 1 2 3 8 drive Extension cords power supply Drills 1 2 and 3 8 Drill bits and spade bits Levels Magnetic torpedo and 4 long levels Scrap lumber to use for shims in post holes to keep posts level Blocking materials for the post holes ...

Page 19: ...in the appendix of this instruction booklet If a part is missing or damaged the playground must be put out of service while the part is replaced Lack of maintenance will result in premature wear reduced life expectancy and possible failure that may result in injury All SportsPlay Equipment play events have been engineered to meet all applicable safety guidelines but if installed Improperly these p...

Page 20: ...onary equipment may overlap If the deck height for that equipment is no more than 30 above the protective surfacing the use zone is 6 The use zone for adjacent stationary equipment may overlap If the deck height for that equipment is more than 30 above the protective surfacing the use zone is 9 ...

Page 21: ...Value Series Installation Guide 2 28 11 V C_OUTLINE V1 0211 14 Installation Punch List Footing Layout Example ...

Page 22: ...on the next page 2 Once the decks are in the desired location within the play area and the decks are flush with each other mark the locations of the post by inserting a stake into the center of each post location see drawing below for an example If using spray paint to mark location please be careful not to spray the deck 3 Match the post location marks with the footing layout in the front of this...

Page 23: ...inuing 2 NEVER LEAVE THE INSTALLATION SITE UNATTENDED WITHOUT ROPING OFF THE AREA AND EQUIPMENT INSTALLING ALL HARDWARE SECURING TOOLS AND EQUIPMENT AND COVERING OPEN HOLES WITH A RIGID MATERIAL PLYWOOD CHILDREN WILL TRY TO USE THE EQUIPMENT EVEN THOUGH ITS NOT FULLY ASSEMBLED YOU MUST TAKE ACTION TO PREVENT INJURY AND DAMAGE 3 Once the first deck is installed and the concrete has set for 24 hours...

Page 24: ...acturers directions Fill holes too about 2 below the surface with concrete Once the hole has been filled with concrete slope the top of the concrete down and away from the post to keep water from seeping between the post and the concrete 4 Secure playground area to prevent access while the concrete is setting for a minimum of 48 hours 5 SportsPlay recommends having a CPSI certified playground safe...

Page 25: ...pping screws Installation Always install the brackets with the set screw facing down refer to the drawing on the right Always install the rubber gasket with the brackets After you have installed the brackets and the component completely verify the set screw is tightly in place and smooth out all sharp edges and points Use the screw bit included with the hardware Do not over tighten screws Set scre...

Page 26: ...t Bolt Deck While two people position and hold the deck in place insert the deck bolt and washer through the deck and into the factory installed nut on the post To ensure proper placement refer to the layout drawing and the post id drawing at the beginning of this guide ...

Page 27: ...pinning If you are mocking up components with the intention of removing the hardware at some point you may want to apply lubricating oil to the hardware Stainless steel hardware has a tendency to seize so if you are planning on removing the hardware you may want to apply lubricant to prevent this Pre drill the holes for the four hole bracket in the posts with the 7 drill bit included with the hard...

Page 28: ......

Page 29: ...g or broken equipment Do not allow children to play on broken equipment or equipment with missing components Make sure there are no unsafe modifications especially ropes tied to equipment Remove all unsafe modifications and close the equipment for play until they are removed Keep children in the designated play area Do not let children play on wet equipment Prevent overcrowding on play equipment L...

Page 30: ......

Page 31: ...Value Series Installation Guide 2 28 11 V C_OUTLINE V1 0211 22 COMPONENT INSTALLATION INSTRUCTIONS ...

Page 32: ......

Page 33: ...ed MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenance section that includes component specific maintenance requirements is included at the end of this manual Be sure to inspect surfacing for foreign objects that could cause injury and that suffici...

Page 34: ...TION INSTRUCTION PARTS LIST ID PART DESCRIPTION QTY 1 913 242 Square Deck 46 1 2 126 707BPS 3 8 x1 1 2 Button Head Bolt 4 3 316 601 3 8 Flat Washer 4 NOTE Keep a copy of these instructions on file to assist you with maintenance and replacement parts ...

Page 35: ...March 10 2014 3 912 242 SQUARE DECK 46 INSTALLATION INSTRUCTION ...

Page 36: ...em Stainless Steel hardware can occasionally be difficult to use particularly if you need to take them out to make an adjustment It is recommended that you add a drop of oil to bolts that may have to be removed before you install them Do not tighten bolts all the way until the unit is completely assembled and all components are square and level Identify and separate all parts by referencing the de...

Page 37: ... 8 x1 1 2 Button Head Bolt 2 with one 3 8 Flat Washer 3 installed on the bolt inserts it through the factory punched slot in the Square deck The bolt then threads into the factory installed nut in the post that the deck connects to Repeat this step for all corners of the square deck __5 Once the entire playground has been installed and you have verified that the entire playground is level you can ...

Page 38: ...s set back fill dirt over the footing holes inspect the area and components for tools hazardous debris and sharp edges Verify all components are installed and all hardware is tight and then install the safety surfacing __7 inspect the components for sharp edges and if necessary file them down and apply touch up paint ...

Page 39: ...ance with ASTM specification F1292 is required MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenance section that includes component specific maintenance requirements is included at the end of this manual Be sure to inspect surfacing for foreign obje...

Page 40: ... 913 402 Four Hole Attachment Bracket 4 3 905 208 Attachment Bracket Gasket 4 4 905 526 Self Tapping Screw 16 5 196 807 3 8 x3 8 Set Screw 4 6 126 703 3 8 x1 Button Head Bolt 4 7 316 601 3 8 Flat Washer 8 8 226 602 Nylon Lock Nut 4 9 923 216 Protective Barrier Arch Wall 1 NOTE Keep a copy of these instructions on file to assist you with maintenance and replacement parts ...

Page 41: ...rew head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularly if you need to take them out to make an adjustment It is recommended that you add a drop of oil to bolts that may have to be removed before you install them Do not tighten bolts all the way until the unit is complete...

Page 42: ...ll Vertical Climber Protective Barrier You will need the Rung Ladder 1 the Arch Wall 9 four Four Hole Attachment Brackets 2 four Attachment Bracket Gaskets 3 sixteen Self Tapping Screws 4 four 3 8 x3 8 Set Screws 5 four 3 8 x1 Button Head Bolts 6 eight 3 8 Flat washers 7 and four 3 8 Lock Nuts 8 First you will need to place two of the Four Hole Brackets on the Rung Ladder 1 See detail A Using the ...

Page 43: ...asier to install the self tapping screws if you pre drill the holes in the post with a 7 drill bit by marking the hole locations with a dry erase marker after you have put the guard wall into position Install the Self Tapping Screws into the holes you have drilled in the posts with the Attachment Bracket Gasket between the post and Four Hole Attachment Bracket See detail C Repeat this procedure fo...

Page 44: ...March 19 2014 6 922 116 3 3 VERTICAL CLIMBER PROTECTIVE BARRIER INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK ...

Page 45: ...M specification F1292 is required MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenance section that includes component specific maintenance requirements is included at the end of this manual Be sure to inspect surfacing for foreign objects that coul...

Page 46: ...t Bracket Gasket 2 4 905 526 Self Tapping Screw 8 5 196 807 3 8 x3 8 Set Screw 2 6 126 703 3 8 x1 Button Head Bolt 2 7 316 601 3 8 Flat Washer 4 8 226 602 3 8 Lock Nut 2 9 116 538 5 16 x1 Button Head Bolt 1 10 216 512 5 16 x1 Button Head Nut 1 11 326 501 5 16 Lock Washer 1 12 923 214 Arch Wall 1 NOTE Keep a copy of these instructions on file to assist you with maintenance and replacement parts ...

Page 47: ...ig your footing hole 1 deeper You must place the bottom of the post on a suitable flat blocking material to prevent it from sinking further into the soil We recommend you use a brick block of wood or several inches of gravel The footing depth does not include this blocking material since materials used often vary It is the owner installers responsibility to check local building codes and to comply...

Page 48: ...March 20 2014 4 922 118 3 U CLIMBER 3 DECK INSTALLATION INSTRUCTION ...

Page 49: ... screws easier and it will prevent damage to the screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularly if you need to take them out to make an adjustment It is recommended that you add a drop of oil to bolts that may have to be removed before you install them Do not t...

Page 50: ...ure that the attachment stub is facing away from the deck you are installing the U Climber on You will need the Arch Wall 12 two Four Hole Attachment Brackets 2 two Attachment Bracket Gaskets 3 eight Self Tapping Screws 4 two 3 8 x3 8 Set Screws 5 two 3 8x1 Button Head Bolts 6 four 3 8 Flat washers 7 and two 3 8 Lock Nuts 8 First you will need to place the two Four Hole Brackets on the Arch Wall S...

Page 51: ...ll the holes in the post with a 7 drill bit by marking the hole locations with a dry erase marker after you have put the guard wall into position Install the Self Tapping Screws into the holes you have drilled in the posts with the Attachment Bracket Gasket between the post and Four Hole Attachment Bracket See detail A __6 Secure the Arch Wall to the Attachment Bracket Install and tighten the 3 8x...

Page 52: ...es Be sure to use concrete with a minimum 2 500 psi and mix the concrete per the manufacturer s directions before you pour it into the footing hole Once the footing has been filled with concrete you should rope of the area for a minimum of 48 hours to allow the concrete set properly __10 Once the concrete has set back fill dirt over the footing holes inspect the area and components for tools hazar...

Page 53: ...ion F1292 is required MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenance section that includes component specific maintenance requirements is included at the end of this manual Be sure to inspect surfacing for foreign objects that could cause inju...

Page 54: ... 214 Slide Leg 2 4 913 402 Four Hole Attachment Bracket 4 5 905 208 Gasket for Attachment Bracket 4 6 905 526 Self Tapping Pinned Screw 16 7 126 706 3 8 x 1 3 4 Button Head Bolt 2 8 316 601 3 8 Washer 6 9 126 702 3 8 x Button Head Bolt 4 10 196 807 3 8 x 3 8 Socket Set Screw 4 NOTE Keep a copy of these instructions on file to assist you with maintenance and replacement parts ...

Page 55: ... front cutaway views to the right If the Play structure is installed on an unlevel grade you must adjust the footing depth to accommodate the grade For instance if the grade for this component is 1 higher than the surface grade of the main playground post you must dig your footing hole 1 deeper It is the owner installers responsibility to check local building codes and to comply with those codes A...

Page 56: ...March 13 2014 4 922 127 3 3 DOUBLE WALL STRAIGHT SLIDE INSTALLATION INSTRUCTION ELEVATION AND FOOTING LAYOUT ...

Page 57: ...rilling the holes in the post when attaching a four hole bracket with a number 7 drill bit This will make the attachment of the four hole bracket with the self tapping screws easier and it will prevent damage to the screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularl...

Page 58: ... drawings on page 3 the footing layout and elevation views on page 4 of this components instruction set along with the main footing diagram on page 5 of the installation guide mark and dig the footings as instructed for the slide legs Footing depth is 24 less the amount of surfacing used plus the thickness of the blocking material SportsPlay recommends setting the slide up to the deck and using th...

Page 59: ...front view drawing on page 2 __8 Slide all four of the four hole attachment brackets on to the ends of the slide guard ensure the hole for the set screw on the bracket is facing down After you have put the brackets onto the slide guard and attached the gaskets 5 put the slide guard in place between the posts by lining up the top of the slide guard with the mark you made on the post in step 7 Attac...

Page 60: ...e them down and apply touch up paint __13 Once the entire playground has been installed and you have verified that the entire playground is level you can add the concrete to the footing holes Be sure to use concrete with a minimum 2 500 psi and mix the concrete per the manufacturers directions before you pour it into the footing hole Once the footing has been filled with concrete you should rope o...

Page 61: ...equired MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenance section that includes component specific maintenance requirements is included at the end of this manual Be sure to inspect surfacing for foreign objects that could cause injury and that su...

Page 62: ...ment Bracket Gasket 2 4 905 526 Self Tapping Screw 8 5 196 807 3 8 x3 8 Set Screw 2 6 126 703 3 8 x1 Button Head Bolt 2 7 316 601 3 8 Flat Washer 4 8 226 602 3 8 Lock Nut 2 9 905 116 Blue 905 114 Red 905 117 Yell Steering Wheel 1 10 126 815 x 5 Hex Bolt 1 11 316 801 Flat Washer 8 12 226 802 Lock Nut 1 NOTE Keep a copy of these instructions on file to assist you with maintenance and replacement par...

Page 63: ...s will make the attachment of the four hole bracket with the self tapping screws easier and it will prevent damage to the screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularly if you need to take them out to make an adjustment It is recommended that you add a drop of ...

Page 64: ...let __4 Attach Panel to Deck You will need the Guard Wall with Wheel 1 two Four Hole Attachment Brackets 2 two Attachment Bracket Gaskets 3 eight Self Tapping Screws 4 two 3 8 x3 8 Set Screws 5 two 3 8x1 Button Head Bolts 6 four 3 8 Flat washers 7 and two 3 8 Lock Nuts 8 First you will need to place the two Four Hole Brackets on the Guard Wall with Wheel but do not attach the brackets to the playg...

Page 65: ... the post with a 7 drill bit Install the Self Tapping Screws into the holes you have drilled in the posts with the Attachment Bracket Gasket between the post and Four Hole Attachment Bracket See detail B __6 Secure the Guard Wall with Wheel to the Attachment Bracket Install and tighten the 3 8x3 8 Set Screw 5 in the Four Hole Bracket See detail B __7 Install the Steering Wheel You will Need the x ...

Page 66: ...h 10 2014 6 922 121 W GUARD WALL WITH WHEEL INSTALLATION INSTRUCTION INSTALLATION STEPS CONTINUED __8 Inspect the components for sharp edges and if necessary file them down and apply touch up paint DETAIL C ...

Page 67: ...fication F1292 is required MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenance section that includes component specific maintenance requirements is included at the end of this manual Be sure to inspect surfacing for foreign objects that could cause...

Page 68: ...T DESCRIPTION QTY 1 923 175 f Tic Tac Toe frame below deck 1 2 913 402 Four Hole Attachment Bracket 4 3 905 208 Attachment Bracket Gasket 4 4 905 526 Self Tapping Screw 16 5 196 807 3 8 x3 8 Set Screw 4 NOTE Keep a copy of these instructions on file to assist you with maintenance and replacement parts ...

Page 69: ...hole bracket with a number 7 drill bit This will make the attachment of the four hole bracket with the self tapping screws easier and it will prevent damage to the screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularly if you need to take them out to make an adjustment...

Page 70: ... __4 Mark posts for location of Four Hole Brackets After you have the proper location place a Four Hole Bracket 2 on each end of the Dino Panel 1 CRITICAL MEASUREMENT IT IS EXTREMILY IMPORTANT THAT YOU MAINTAIN A MAXIMUM OF 3 1 2 DISTANCE BETWEEN THE TOP BOTTOM OR SIDES OF THE PANEL AND THE NEAREST EDGE OF THE DECK OR POSTS After You Have determined the correct height of the Panel mark and drill t...

Page 71: ...INSTRUCTION INSTALLATION STEPS CONTINUED __6 Secure the Panel to the Attachment Brackets Install and tighten the 3 8 x 3 8 Set Screw 5 in the Four Hole Bracket See detail A __7 Inspect the components for sharp edges and if necessary file them down and apply touch up paint ...

Page 72: ...February 17 2010 6 THIS PAGE WAS INTENTIONALLY LEFT BLANK 922 175 T TIC TAC TOE PANEL BELOW DECK INSTALLATION INSTRUCTION ...

Page 73: ...red MAINTENANCE As the owner of the playground you are responsible for maintenance of the equipment and play area A maintenance schedule must be developed and the equipment inspected frequently A maintenance section that includes component specific maintenance requirements is included at the end of this manual Be sure to inspect surfacing for foreign objects that could cause injury and that suffic...

Page 74: ...RIPTION QTY 1 435 635 Pyramid Roof 1 2 913 430 Roof Bracket 4 3 516 200 Zip Togglers 12 4 116 608 3 8 x 2 Button Head Bolts 8 5 316 601 3 8 flat Washers 8 6 905 526 Self Tapping Screws 4 NOTE Keep a copy of these instructions on file to assist you with maintenance and replacement parts ...

Page 75: ... screw head during installation Apply locktite to all bolts during assembly prior to completely tightening them Stainless Steel hardware can occasionally be difficult to use particularly if you need to take them out to make an adjustment It is recommended that you add a drop of oil to bolts that may have to be removed before you install them Do not tighten bolts all the way until the unit is compl...

Page 76: ...e placement of the Pyramid Roof See top down view of your instruction booklet __4 Temporarily set the Roof Brackets and Pyramid Roof in place You will need to set each of the four Roof Brackets 2 on the posts that will support the Pyramid Roof The rounded side of the Roof Bracket will face to the inside of the deck Do not permanetaly attach them at this time Now you can set the Pyramid Roof onto t...

Page 77: ... Now that you have the Pyramid Roof lined back up with the Roof Brackets Install the 3 8 x 2 Button Head Bolt 4 with a 3 8 Flat Washer 5 in on it through the Roof Bracket and into the Pyramid Roof Do not tighten these until you have centered the roof with the deck See detail B __8 Secure the Roof Brackets to the posts Now that you have everything attached and centered over the deck you can install...

Page 78: ...April 30 2014 6 912 275 PYRAMID ROOF INSTALLATION INSTRUCTION THIS PAGE WAS INTENTIONALLY LEFT BLANK ...

Page 79: ...VALUE SERIES INSTALLATION APPENDIX 4 2 10 M C_APPENDIX V1 0410 1 INSTALLATION APPENDIX ...

Page 80: ......

Page 81: ...ctions for a cutaway drawing __4 Clean off any concrete that may have splashed onto equipment before it dries __5 After the concrete has set for a minimum of 48 hours refer to manufacturers instructions for proper cure time you should backfill the holes Also remove any concrete that is not in the holes so they don t become a hazard for children __6 Install labels as instructed on the next page __7...

Page 82: ...entify the proper location The image to the right shows the proper placement for the labels on the playground post With the exception of the surfacing labels all labels must be placed between 48 and 60 from the top of the surfacing on the main posts in a conspicuous location on all four sides of the playground that will be visible to adults The surfacing labels shall be placed so that the arrows o...

Page 83: ...ure that you have a copy of each sheet for each component on your playground If you require additional maintenance sheets simply contact your distributor for a new copy All documents that have been included are originals and you will need to make copies to use while performing the inspections and any required maintenance All completed forms should be put on file or you may want to insert them at t...

Page 84: ...ufactures ex main posts labels four hole brackets footings etc The other type of component maintenance forms is specific to the components found on your playground specific slide climber etc Each component form has two sections The first gives details about what to look for and how to make repairs not all problems can be repaired in the field and the second part is the form you will use while perf...

Page 85: ...VALUE SERIES INSTALLATION APPENDIX 4 2 10 M C_APPENDIX V1 0410 6 ORIGINAL INSPECTION AND MAINTENANCE FORMS ...

Page 86: ......

Page 87: ...s are in place ___No open crush or shearing points on moving parts ___Inspect and remove or fix all trip hazards rocks or exposed footings ___No loose or missing hardware ___Moving parts example swings are not worn ___Swing chains are not looped over the top bar of the swing set ___There are no modifications to the playground ___No strings or rope tied to the equipment ___No liter tree branches or...

Page 88: ... you need to order replacement tools since most hardware is tamper resistant Inspect all posts for the following Verify that all hardware is in place and secure o Bolts Nuts Snug tight and then tighten an additional turn o Set Screws Snug tight and then tighten an additional full turn o Should you discover hardware is broken or missing order replacement parts immediately Refer to the component ins...

Page 89: ...ct concrete for cracks or loose supports o If cracked footings or loose supports are found you must excavate the soil around the concrete remove the concrete and pour a new footing Replace or move the surfacing back into position and verify correct surfacing levels are maintained in and around the play equipment ...

Page 90: ...E DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect footings for cracks Yearly Inspect footings for loose supports Yearly Inspector _______________________ Signature ___________________________________ Date ___________________________ Mainten...

Page 91: ... labels are not worn There are Manufactures id age group and warning labels labels 1 3 on the drawing to the right on all four sides at eye level Each post shall have a surfacing level label label 4 on the drawing at the proper position on the post If any of the labels are worn or missing order replacements Installing new labels Clean the surface where the label is being applied Allow surface to d...

Page 92: ...P A MAINTENANCE SCHEDULE DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Labels Monthly Inspector _______________________ Signature ___________________________________ Date ___________________________ Maintenance Record Part Problem Correct...

Page 93: ...ure should you discover a post is not secure Inspect paint for damage if damaged o If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried paint with color matching touch up paint Contact distributor of color matching paint Verify there are no sharp edges o If there are sharp edges or gouges smooth them down and touch up the paint using ...

Page 94: ...ENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect posts for damage Monthly Verify posts are secure in footings Monthly Inspector _______________________ Signature ___________________________________ Date ___________________________ Maintenance Rec...

Page 95: ...nd block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried paint with color matching touch up paint Contact distributor of color matching paint Contact Distributor for Thermoplastic repair k...

Page 96: ...ULE DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Deck Attachment to Post Monthly Inspect Hardware Monthly Inspect Finish Monthly Inspector _______________________ Signature ___________________________________ Date _______________________...

Page 97: ...cracks If a crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried paint with color matching touch up paint Contact distributor of color matching paint Contact Distributor fo...

Page 98: ...NCE SCHEDULE DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Monthly Inspect Hardware Monthly Inspect Finish Monthly Inspect Footing Yearly Inspector _______________________ Signature ___________________________________ Date ______...

Page 99: ...If a crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried paint with color matching touch up paint Contact distributor of color matching paint Contact Distributor for Therm...

Page 100: ...EDULE DOCUMENT ALL MAINTENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Monthly Inspect Hardware Monthly Inspect Finish Monthly Inspect Footing Yearly Inspector _______________________ Signature ___________________________________ Date _____________...

Page 101: ...or cracks Block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried paint with color matching touch up paint Contact distributor of color matching paint Contact Distributor for Thermoplastic r...

Page 102: ...AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Medium Inspect Hardware High Inspect Plastic Components Medium Inspect Finish Medium Inspect Slide Surface and for standing water High Inspect Footing Low Inspect Surfacing High Inspector _______________________ Signature ______...

Page 103: ...and replace all missing hardware Block off access to equipment if necessary Welds Inspect all welds for cracks If a crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried pai...

Page 104: ...NANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Weekly Inspect Hardware Weekly Inspect Plastic Components Weekly Inspect Finish Monthly Inspect Footing Yearly Inspect Surfacing Daily Inspector _______________________ Signature _______________________...

Page 105: ...and replace all missing hardware Block off access to equipment if necessary Welds Inspect all welds for cracks If a crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried pai...

Page 106: ...ENANCE ACTIONS ON THE LIST AS WELL AS ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Weekly Inspect Hardware Weekly Inspect Plastic Components Weekly Inspect Finish Monthly Inspect Footing Yearly Inspect Surfacing Daily Inspector _______________________ Signature ______________________...

Page 107: ...a crack is found block access to the playground and contact your distributor for replacement parts immediately Finish Inspect all metal components for coating damage If powder coating needs to be repaired sand surface and mask off area Coat with primer and once the primer has dried paint with color matching touch up paint Contact distributor of color matching paint Contact Distributor for Thermopl...

Page 108: ...S ANY NOT LISTED INCLUDE DATES AND SIGNATURES Inspection Checklist Recommended Frequency Grade Pass Fail NA Date Inspected Date Repairs Completed Inspect Brackets Weekly Inspect Hardware Weekly Inspect Plastic Components Weekly Inspect Finish Monthly Inspect Slide Surface and for standing water Monthly Inspect Footing Yearly Inspect Surfacing Daily Inspector _______________________ Signature _____...

Page 109: ...VALUE SERIES INSTALLATION APPENDIX 4 2 10 M C_APPENDIX V1 0410 8 COMPLETED INSPECTION AND MAINTENANCE FORMS ...

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