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06 COMMISSIONING
06
Commissioning
WARNING: Machinery Directive 2006/42/EC must be applied
Before placing on the market or commissioning a machine into spindle is installed, the
manufacturer or operator must ensure that the Machinery Directive 2006/42/EC applies. For
this purpose, reference is made to Article 5 of the current valid Machine Guideline.
Furthermore, it must be checked whether other regulations or directives apply and must be
complied with.
06.1
Power-on test
Before switching on the Xcontrol-E for the first time, check the following points:
01.
Is the circuit breaker set to
“1/On“?
02.
Is the emergency stop activated?
After that, the main switch can be set to
“1/On“ and the following points must be checked:
03.
Is the fan of the Xcontrol-E switched on?
04.
Is the frequency inverter switched on and shows 0.00?
05.
Do the PWR-LEDs on the safety relay burn?
Now the emergency stop switch can be unlocked and the reset-button pressed. The following points must be
checked:
06.
Do the PWR, IN-1 and IN-2 LEDs on the safety relay burn?
After completing this process, check the following points:
07.
Start via machine control
08.
Stop via machine control
09.
Emergency stop by activating the emergency stop switch
10.
Emergency stop via external emergency stop (optional)
11.
Emergency stop via Xcontrol-P, e.g., by lowering the pressure (optional)
12.
Emergency stop via Xcool, e.g., by removing the plug (optional)
13.
Release via reset button after emergency stop (only possible after at least 5 seconds)
14.
Trying all Xcontrol-E output signals to machine control (e.g., sensors)
15.
Trying whether the maximum speed set on the control is displayed on the frequency inverter
After the power-on test has been completed, the door must be closed and locked via the two locks.
Now the Xcontrol-E is ready for use.
06.2
Commissioning for regular use
The following steps must be carried out during regular commissioning of the Xcontrol-E:
01.
Check if the emergency stop is activated
02.
Set the main switch to
“1/On“
03.
Check if the fan of the Xcontrol-E is switched on
04.
The emergency stop switch is to be unlocked
05.
The system is to be released via the reset button
06.
Perform a check at the control unit. Are all output signals of the Xcontrol-E displayed?
07.
The Xcontrol-E is ready for use
