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04 TECHNICAL DESCRIPTION

 

04

 

Technical description 

 

04.1

 

Configuration possibilities and technical data 

 

The Xcontrol-E is designed for the operation of all SPINOGY spindles and is used for electrical control. It is a 

plug and play system that includes all electrical components necessary for the operation of a spindle. In 

addition, the Xcontrol-E can be configured according to your own requirements. A useful basic configuration is 

provided by SPINOGY and can be found in the following chart.  

 

Equipment no.: 

 

XM039/XM044

 

XM040/XM045 

XM042/XM046 

XM043/XM047 

Designation 

 F-M/F-M-DIY 

L-M/L-M-DIY 

F-ATC/F-ATC-DIY 

L-ATC/L-ATC-DIY 

Type of spindle 

manual or semi-automatic 

automatic 

Cooling method spindle 

liquid-cooled 

air-cooled 

liquid-cooled 

air-cooled 

Frequency inverter 

2,2 kW SVC 230 V 

Power supply [V] 

230 (1-phase) 

Braking resistor 

70 

 

600 W / 10 s, 2% ED 

Outputs (customer site) 

16 (depending on type of spindle and equipment, not all necessary) 

Inputs (customer site) 

11 (depending on type of spindle and equipment, not all necessary) 

Emergency stop circuit 

2-pole with switch-off delay time and manual reset 

Electrical cabinet 

housing 

Proper emc-housing 

Protective class 

IP20 

Weight [kg] 

16  

Cable length motor 

connection (orange) [m] 

5  

Cable length  

sensor connection 

(green) [m] 

5  

Cable length PE 

 

Protective earth 

(green/yellow) [m] 

5  

Cable length  

power supply [m] 

5  

Frequency inverter  

programming 

programmed 

Communication ports 

Further interfaces 

Integration of Xcontrol-P and Xcool  

 

Summary of Contents for Xcontrol-E

Page 1: ...OPERATING MANUAL Xcontrol E...

Page 2: ...spinogy de...

Page 3: ...ties of the operator 02 5 Modifications and unauthorized changes 02 6 Special hazard warnings 8 8 8 10 10 10 03 Transport packaging and storage 11 03 1 Transport 03 2 Packaging 03 3 Storage 11 11 11 0...

Page 4: ...nce 07 2 Spare parts 26 26 08 Disassembly and disposal 27 08 1 Disassembly 08 2 Disposal 27 27 09 Service and repair 28 09 1 Service and repair authorized users 28 10 Warranty 29 11 Declaration of ins...

Page 5: ...and the operating manual We therefore ask you for your understanding that no claims can be derived from technical data illustrations or descriptions During the development of this equipment we have al...

Page 6: ...01 2 Limitation of liability SPINOGY doesn t assume liability for personal injuries material damages damages caused to the device and consequential damages caused by failure to follow this operating...

Page 7: ...y de Phone 49 6150 970 960 Website spinogy de 01 6 Target group This operating manual is primarily aimed at the following staff Installation staff Machine operators Maintenance staff 01 7 Lifecycles o...

Page 8: ...al damage The following signal words are used SIGNAL WORD MEANING DANGER Danger with a high risk level that will result in death or serious injury in case of non observance WARNING Danger with a mediu...

Page 9: ...workplace For this purpose they must be informed about the possible hazards resulting from the tasks assigned to them In addition they should recognize the purpose of the occupational safety and healt...

Page 10: ...he Xcontrol E is always in a technically perfect condition Compliance with maintenance intervals Creating of operating instructions Creating of hazard assessments Training and instruction of authorize...

Page 11: ...and other external influences such as corrosion The packaging should therefore only be removed shortly before assembly In addition the packaging should be kept if possible to protect Xcontrol E in cas...

Page 12: ...of spindle manual or semi automatic automatic Cooling method spindle liquid cooled air cooled liquid cooled air cooled Frequency inverter 2 2 kW SVC 230 V Power supply V 230 1 phase Braking resistor...

Page 13: ...ase SVC 70 600 W 10 s 2 ED 2 2 230 1 phase HF 70 600 W 10 s 2 ED 2 2 400 3 phase SVC 200 600 W 10 s 2 ED 2 2 400 3 phase HF 200 600 W 10 s 2 ED Cable length Motor connection m Sensor connection m PE P...

Page 14: ...14 04 TECHNICAL DESCRIPTION 04 2 Components The following picture shows the main components of the Xcontrol E View door...

Page 15: ...15 04 TECHNICAL DESCRIPTION View inside View connection ports...

Page 16: ...t voltage V 24 Nominal current A 2 5 Ambient temperature C 40 70 C Safety relay Power W Maximum 4 Supply voltage V DC 24 Direct switching outputs 2 normally open Output with switch off delay 2 normall...

Page 17: ...DESCRIPTION Emergency stop Maximum switching voltage V AC 240 Maximum switching current A 6 Contact type 2x Normally closed Ambient temperature C 25 to 55 Function Locking Release type Rotary release...

Page 18: ...mmediately 05 2 Completeness check The content of the consignment must be checked for completeness If any parts are missing contact SPINOGY Scope of delivery Xcontrol E Key for the door of the Xcontro...

Page 19: ...07 Optionally Connect the Xcontrol P signal cable to the terminals 08 Optionally Connect the Xcool signal cable to the terminals 09 Check whether the main switch is set to 0 Off 10 Check whether the c...

Page 20: ...ncoder NZ X1 31 Pin 11 Signal rotational speed oder Encoder PA X1 32 Pin 12 Encoder NA X1 33 Pin 13 Encoder PB X1 34 Pin 14 Encoder NB X1 35 Pin 15 Encoder Vcc 5 V X1 36 Pin 16 X1 37 PE Optional 24 V...

Page 21: ...ive earth conductor must be connected as follows Connecting motor connection cable and sensor connection cable The connection of the motor supply cable and the sensor connection cable to the spindle c...

Page 22: ...1 36 Encoder Vcc 5 V X1 37 X1 38 Optional Xcontrol P valve X1 39 0 to 10 V spindle rotational speed X1 40 0 V spindle rotational speed X1 41 0 V start signal spindle X1 42 Relay output Xcontrol E to m...

Page 23: ...below the required level For integration of the valve see wiring diagram below The connection cable of the Xcontrol P needs to be inserted into the Xcontrol E Pin 1 of the cable must be inserted to t...

Page 24: ...tegrated into the safety circuit so that in the event of a temperature or flow error the emergency stop is activated and the spindle is stopped For integration of the Xcool see wiring diagram below Ou...

Page 25: ...rn After completing this process check the following points 07 Start via machine control 08 Stop via machine control 09 Emergency stop by activating the emergency stop switch 10 Emergency stop via ext...

Page 26: ...tractors and relays for wear or damage Check connecting lines and cables for damage and fastening Check for dirt or corrosion Check switching operation and control operation Clean fan filter and check...

Page 27: ...Activate the emergency stop of the machine or system if separate to the Xcontrol E c Set the main switch of the machine or system to 0 or Off d Secure the machine or system against unauthorized resta...

Page 28: ...d repairs are carried out any warranty and guarantee claim expires and SPINOGY is not liable for any resulting damage to property or personal injury WARNING Repairs by operators or third parties are n...

Page 29: ...operty of SPINOGY unless SPINOGY expressly waives such right 06 For all necessary rework and replacement deliveries the buyer has to set an appropriate period after consulting SPINOGY If this is not t...

Page 30: ...een determined that the machine into the partly completed machine is to be installed complies with the purpose of the Machinery Directive 2006 42 EC and the EC Declaration of Conformity according to A...

Page 31: ...31 11 DECLARATION OF INSTALLATION SPINOGY GmbH Rev 04 2022...

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