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S p e d o 2 6 0 0 O p e r a t o r M a n u a l

S p e d o U K L t d

10

Spedo 2600 Pinless Cutter Operator Manual

Operation with Web Control Devices.

It is possible to run the 2600 Pinless Forms Cutter In-Line with a variety of input devices. Depending on the
speed and application of the input device the correct interface unit can be configured using the examples
below.

Spedo 2230 Optical Loop Switch.

Fig1.2

Operation with a Printer or Unwinder

When the machine is being supplied from a printer or unwinder which has no means of controlling its out-
feed, it will be necessary to control the paper loop height by positioning either a Spedo Optical Loop
Switch Unit or an Optical Loop Interface Unit between the machine and the printer or unwinder as shown
in Figs 1.2 & 1.3.

Spedo 2231 Optical Loop Interface.

Fig1.3

2600 Cutter

Printer or
Unwinder

2600 Cutter

Printer or
Unwinder

P

APER

L

OOP

S

ENSING

A

REA

C

UTTER

S

TOP

S

ENSOR

P

APER

L

OOP

S

ENSING

A

REA

P

RINTER

S

TOP

S

ENSOR

C

UTTER

S

TOP

S

ENSOR

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Summary of Contents for 2600

Page 1: ...600 Pinless Forms Cutter Operator Manual Spedo 2600 Pinless Forms Cutter Operator Manual Issue 5 Part Number SP 007 005 Spedo UK Limited 76 Woolmer Way Bordon Hampshire GU35 9QF ENGLAND Telephone 44 0 1420 487 447 Fax 44 0 1420 477 827 Email spedo spedouk com Web www spedouk com ...

Page 2: ...0 Pinless Cutter Operator Manual Spedo 2600 Pinless Forms Cutter History Sheet Manual Issue Date Changes Incorporated 1 March 2012 First Edition 2 January 2013 Change of Address 3 July 2013 Correction of Specifications 4 May 2015 Addition of new functions 5 May 2015 Changed Format ...

Page 3: ...y are guaranteed to the extent hereafter mentioned against defects arising from faulty material or workmanship subject to the goods not having suffered maltreatment or interference The Company s liability under this guarantee is limited to replacing any part or parts found defective within a period as laid down in Company instructions after the date of delivery or installation Other Goods If goods...

Page 4: ...tices which must be followed by the user to ensure safe operation and to retain the equipment in a SAFE condition All users of the equipment described in this manual MUST have received adequate training in its use and application in order to ensure SAFE AND PROPER USE Any adjustment maintenance or repair of the opened apparatus under voltage shall be carried out only by a skilled person who is AWA...

Page 5: ...g the Form Depth 14 Setting the Strip Depth in Dual Cut Mode 18 APPENDIX A1 Optional Accessories 19 APPENDIX A2 Residual Current Device 20 COMMISSIONING THE SYSTEM SECTION 2 INTRODUCTION 21 UNPACK 21 ACCESSORIES 21 SITE CONSIDERATIONS 21 INSTALLATION 21 Connecting the Mains Power Lead 21 Installation Checks 22 OPERATING INSTRUCTIONS SECTION 3 SUMMARY OF CONTROLS 24 Paper Transport deck 24 Control ...

Page 6: ... PANEL INSTRUCTIONS 25 Mode Selection 34 Creating a Job 35 Editing a Job 36 Optical Mark Recognition OMR Operation 37 Enabling Disabling the OMR Sensor 39 Adjusting the OMR Sensor 41 Counter Batch Mode Operation 42 Maximum Speed Operation 44 User Menu Settings 45 Maintenance and Engineers Mode 47 Changing the Blade Setup 48 Parts Catalogue 49 OPERATIONAL MAINTENANCE SECTION 4 WARNINGS 50 CLEANING ...

Page 7: ... Forms Cutter A normal cross cut is made at the leading edge of the paper web However the machine is also capable of operating in double cross cut mode when it is required to cut before and after the leading edge to shorten the overall length of the form The depth of form to be cut depth of strip and feed are all measured in terms of line increments either as a 6 lines per inch 8 lines per inch 10...

Page 8: ...ion CE Certification Finish Spedo white main frame with graphite grey operator panel Modes of Cut Normal single cut double strip cut or Twin cut operation Paper Weight Single Web 40 g m2 to 300 g m2 Performance Form Depth S Cut 1 6 Strip Cut Twin cut 14 inch 22 320 14 880 12 inch 24 480 15 840 19 680 11 inch 25 920 16 440 10 inch 27 480 17 040 8 inch 31 080 18 360 7 inch 32 760 19 080 6 inch 35 40...

Page 9: ...Once the paper guide units have been adjusted for width and thickness weight of paper web the web is jogged forward and backwards by the operator until it has been aligned with the edge of the paper guide unit flaps At this stage if the carrier sides margins are to be cut off LH and RH trimmers can be engaged their precise position being set by aligning their cut marks with the carrier perforation...

Page 10: ...Loop Switch Fig1 2 Operation with a Printer or Unwinder When the machine is being supplied from a printer or unwinder which has no means of controlling its out feed it will be necessary to control the paper loop height by positioning either a Spedo Optical Loop Switch Unit or an Optical Loop Interface Unit between the machine and the printer or unwinder as shown in Figs 1 2 1 3 Spedo 2231 Optical ...

Page 11: ...ed to allow the Spedo 2600 pinless forms cutter to be run in line with high speed continuous forms printers and unwinders The 9400 is able to pause both the cutter and the printer or unwinder as needed as well as being able to speed up and slow down to match the speed of the input device Fig1 4 2600 Cutter Printer or Unwinder 9400 Web Buffer ULTRASONIC SENSOR DETECTS WEB HEIGHT TO CONTROL INPUT ...

Page 12: ...SINGLE CUT HERE SINGLE CUT HERE Spedo UK Unit 5 Riverw ey NewmanLane Alton Hampshire GU 34 2Q L Purchase Order 10101 Spedo UK Unit 5 Riverw ey NewmanLane Alton Hampshire GU 34 2Q L Purchase Order 10101 Spedo UK Unit5 Riverwey NewmanLane Alton Hampshire GU34 2QL Purchase Order 10101 Spedo UK Unit5 Riverwey NewmanLane Alton Hampshire GU34 2QL Purchase Order 10101 Spedo UK Unit5 Riverwey NewmanLane A...

Page 13: ...13 S p e d o 2 6 0 0 O p e r a t o r M a n u a l S p e d o U K L t d 13 Spedo 2600 Pinless Cutter Operator Manual ...

Page 14: ...ure that allows the cut to be made at line positions The incremental values can be selected at the Increment switch and are as follows 1 6 in 6 lines per inch 1 8 in 8 lines per inch 1 10in 10 lines per inch 1 12 in 12 lines per inch 1 16 in 16 lines per inch From the above table it can be seen that if you wished to cut to a form depth of 12 inches if you selected a line increment of 1 6 in this w...

Page 15: ... of 8 12 or 16 so either of these incremental values can be set to give a round number of total lines per form depth With 1 8 in selected 8 lines per inch 8 x 11 88 8 4 2 lines 88 2 90 lines The values set on the digital code switches would be 8 090 With 1 12 in selected 12 lines per inch 12 x 11 132 lines 12 4 3 132 3 135 lines The values set on the digital code switches would be 12 135 With 1 16...

Page 16: ...e incremental values can be set to give a round number of total lines per form depth With 1 6 in selected 6 lines per inch 6 x 10 60 lines 6 2 3 60 3 63 lines The values set on the digital code switches would be 6 063 With 1 8 in selected 8 lines per inch 8 x 10 80 lines 8 2 4 80 4 84 lines The values set on the digital code switches would be 8 084 With 1 10 in selected 10 lines per inch 10 x 10 1...

Page 17: ... switches would be 16 168 Example 3 If you wished to cut a form of depth 7 1 5 inches from a 12 inch continuous paper web the line increment set in must be a multiple of the denominator of the fractional value in this example it is 5 5 is a multiple of 10 so only an incremental value of 10 can be set to give a round number of total lines per form depth With 1 10 in selected 10 lines per inch 10 x ...

Page 18: ...The Strip Depth switch can be set in the range 0 to 9 lines and these will relate to the line increment setting selected The cut positions can now be fine tuned by the using the JOG pushbuttons to determine how many lines before and after the perforation line the cuts are made i e 3 lines before and 3 lines after or 1 line before and 5 lines after etc Multiple strips can also be performed by incre...

Page 19: ...in feeding Spedo Forms Cutter Optical Loop Interface Unit 2232 This unit is designed to control the height of the paper loop that forms between an out feeding printer or collator and the associated in feeding Spedo Forms Cutter It also detects the overflow of paper out feeding from the printer or collator that occurs if the Forms Cutter stops accepting paper infeed Web Control Unit 9400 This unit ...

Page 20: ...tors These servomotors use a high frequency switching current If it is necessary to use a Residual Current Device with your system it must be a unit that has been specified for inverter use Spedo UK recommends that only RCDs provided by Spedo UK are used Spedo UK will not accept any responsibility for a system failure if an RCD from another supplier is used Two versions are available Part No SP005...

Page 21: ...ptimum use of the forms cutter with an ancillary unit the distance between them should be at least 3 feet up to a maximum of 8 feet If heavy weight paper is to be cut the maximum possible distance should be allowed Consideration must also be given to the layout and positioning of work tables and cupboards surrounding working area at the same time leaving enough space around the system for the oper...

Page 22: ...he START button for at least 2 seconds The first time that the cross cutting blade is to be actuated it must only be carried out manually by a Spedo trained technician Connect the machine to the local mains supply Switch ON and check that the STOP and START pushbuttons illuminate Close the protective cover Set the digital coding switch to 6 035 1 Press the START pushbutton once The STOP pushbutton...

Page 23: ...ved Once satisfied that the forms cutter is operating satisfactorily install any other ancillary equipment that is to form the system all instruction manuals provided with Spedo equipment contain installation and operating instructions Connect any system leads between the forms cutter and any ancillary units as necessary Load the forms cutter with a paper web as shown in Fig 2 1 and align it as sh...

Page 24: ...enhanced control panel The controls are described under three main categories Fig 3 2 gives a summary of pushbuttons and Fig 3 3 explains the use of the batch and total counters and the Speed Adjust control CENTRE CUTTER BLADES TRANSPARENT PROTECTIVE COVER UPPER PAPER GUIDES LH SIDE TRIM ADJUSTER RH SIDE TRIM ADJUSTER LH SIDE TRIMMER RH SIDE TRIMMER LH FORM GUIDE UNIT RH FORM GUIDE UNIT INFEED TEN...

Page 25: ...ss Cutter Operator Manual OPERATING PROCEDURE The following procedure is given as a general guide only laying out a suggested order of setting up and operating the guillotine It is essential that the operator is familiar with all the controls as summarised in the beginning of this section ...

Page 26: ...DVANCE Press this button momentarily the form advances one line Press and hold this button the form is moved continuously in the line increments Press the STOP LINE ADVANCE buttons simultaneously the form moves back one line IN FEED Press this button to advance the leading edge of the web from the datum mark on the tractor flaps to the cutter blade Press the STOP IN FEED buttons simultaneously to ...

Page 27: ...r the weight thickness of paper web If necessary adjust the height of the RED adjusters until the flaps are at the required setting With the flaps closed adjust the space between guide units so that the paper lies flat and is slightly tensioned across its width Close the protective cover Press the START pushbutton to extinguish the STOP pushbutton Use the Line Advance pushbutton to align the leadi...

Page 28: ... locking Continuous pushbutton and press START The machine will now cycle at the values previously set This applies to cut and no cut operation Stop Continuous Operation Press the STOP pushbutton or release the Continuous pushbutton to interrupt continuous operation The machine will however continue its current cycle and then stop This applies to cut and no cut operation Emergency Stop Operation O...

Page 29: ...ARS AND TIGHTEN THE PAPER GUIDES IN PLACE OPEN GUIDE FLAPS BEFORE IN FEEDING THE PAPER ENGAGE PAPER INTO THE GUIDE UNITS AND CLOSE FLAPS ROTATE THE RED SPACERS CLOCKWISE TO DECREASE THE GAP OR ANTI CLOCKWISE TO INCREASE THE GAP ADJUST THIS HAND WHEEL TO INCREASE OR DECREASE THE WIDTH BETWEEN THE GUIDE UNITS TO MATCH THE PAPER WEB WIDTH LIFT THE PAPER TENSIONER BAR AWAY FROM THE INFEED PLATE AND IN...

Page 30: ...U K L t d 30 Spedo 2600 Pinless Cutter Operator Manual Fig 2 2 Lowering and adjusting the pressure head LOAD THE WEB UNDER THE RAISED PRESSURE WHEEL WITH THE WEB LOADED LOWER THE PRESSURE HEAD USING RELEASE LEVER USE THE KNOB TO ADJUST THE PRESSURE IF NECESSARY ...

Page 31: ...L t d 31 Spedo 2600 Pinless Cutter Operator Manual Fig 2 3 Aligning the Paper Web AFTER SETTING UP HAS BEEN COMPLETE THE PAPER WEB SHOULD BE IN POSITION AS SHOWN ABOVE PRESS THE LINE ADVANCE BUTTON TO ALIGN THE LEADING EDGE OF THE PAPER WEB TO THE EDGE OF THE FLAPS ...

Page 32: ...THOUT SIDE TRIMMING OR CLEANING WEB EDGES POSITION 3 DISENGAGED ENGAGE DISENGAGE THE SIDE TRIMMER DISENGAGE THIS LEVER FORWARD TO RELEASE THE SIDE TRIMMER BLOCK SLIDE THE BLOCK ALONG ITS SHAFT TO THE REQUIRED POSITION 1 2 OR 3 RE ENGAGE THE LEVER INTO THE REQUIRED SLOT CUT MARK FINE ADJUST SIDE TRIMMER ADJUST THIS FINE TUNE CONTROL UNTIL THE REQUIRED CUT POSITION IS ALIGNED WITH THE CUT MARK ON TH...

Page 33: ...RING THE CENTRE CUTTER BLOCK TO RELEASE THE CENTRE CUTTER BLOCK DEPRESS THIS LEVER DOWNWARDS AND MOVE CENTRE CUTTER TO THE REQUIRED POSITION ENGAGING FOR RIGHT SIDE CUT DEPRESS THIS LEVER TO THE RIGHT TO ENGAGE THE CUTTER BLADES ENGAGING FOR LEFT SIDE CUT DEPRESS THIS LEVER TO THE LEFT TO ENGAGE THE CUTTER BLADES THE CUTTER BLADES CAN BE ENGAGED ON EITHER SIDE ...

Page 34: ...Operator Panel Instructions Initialisation The following screen will be displayed for a few seconds while the cutter initialises Opening Menu Select the required function from the opening menu JOB LIST Lists all save jobs as well as the standard DEFAULT screen MENU Menus for Advanced Functions Maintenance and Parts Catalogue ...

Page 35: ... JOB LIST screen will be displayed JOB 1 DEFAULT will be listed along with any other saved jobs JOB 1 DEFUALT can be used when jobs are not required to be saved and cannot be deleted To add a new job press the ADD button and the job name screen will be displayed Enter the required job name using the keypad and press ACCEPT to save The job name will now be save in the JOB LIST ...

Page 36: ...e using the CHANGE button the scroll through the options Enter the Form Depth by pressing the CHANGE button and entering the value on the numeric keypad Enter the Strip Depth by pressing the CHANGE button and entering the value on the numeric keypad The combined value of the Form Depth and the Strip Depth is displayed at the top of the screen as LENGTH Above Numeric Keypad ...

Page 37: ... in area with an amount of blank space around it this window should be as large as possible to ensure greater accuracy of registration at higher speeds Press the OMR SETUP button to enter the OMR SETUP page On the OMR SETUP page the aspects of the job are shown in the graphic in the middle of the page C Represents the CUT position S Represents the SENSOR position Individual forms are shown between...

Page 38: ...measure the mark position you must first find the leading edge of the form you wish to cut The OMR OFFSET is the distance from the edge of the form to the leading edge of the registration mark in millimetres or inches Enter this number and press ACCEPT to store Changing the OMR WINDOW Press the OMR WINDOW button to enter the OMR WINDOW page Enter the required window size Amount of free space aroun...

Page 39: ...ne where small a quantity of unprinted stock needs to be run though during the setup process Running with the OMR registration sensor disabled during production is not recommended as registration of the forms will be lost To ENABLE or DISABLE the OMR registration sensor press the OMR ENABLE DISABLED button The button will turn red when the sensor is disabled Press the BACK button the return to the...

Page 40: ...setup mode press the infeed button to move the form to the CUT position Press the CUT button to prepare the leading edge of the first form Then press the START button once to feed and cut one form If the OMR OFFSET has been entered correctly the OMR SEEN icon will flash If the sensor does not read the OMR registration mark three times in a row the following screen will be displayed Follow the inst...

Page 41: ...lly be set to 0 Adjusting the OMR Sensor To adjust the OMR sensor press the SENSOR ADJUST button To set sensor first move the paper so that the registration mark to be used is under the sensor and press the Teach Mark button to store the Mark value Then move the paper so that the background is under the sensor and press the Teach Background button to store the Background value If required the swit...

Page 42: ...utter will pause for the time period selected in MODE 1 TIME this is selected by using the CHANGE button to scroll through the different values Once the TARGET COUNT has been reached the counter will be reset and the cutter will resume once the time period is over If the timer is set to 0 the cutter will stop once the target is reached and will have to be restarted manually BATCH MODE 2 Conveyor B...

Page 43: ... time Once the TARGET COUNT has been reached the counter will be reset and the conveyor and the cutter will resume once the time period is over BATCH MODE 4 3rd Party Dropping Stacker This batch mode is used for operation with a 3rd party dropping stacker in this mode the cutter will pause for the time period selected in MODE 3 TIME this is selected by using the CHANGE button to scroll through the...

Page 44: ...ible to set the maximum speed of the cutter by using the SET M SPD function on the operator screen Press the SET M SPD button and you will be asked to enter the supervisor password This is set factory set to 123456 but can be changed in the engineering screen Once the correct code has been entered you can now change the maximum speed setting between 0 100 ...

Page 45: ...n access the USER SETTINGS the MAINTENANCE screens and the PARTS CATALOGUE USER SETTINGS Page 1 CUT BEFORE FEED the operation of the cutter can be reversed Press the CHANGE button to toggle the function ON OFF STANDBY TIME the time allowed until the machine enters standby mode can be adjusted Press the CHANGE button to scroll through the options ...

Page 46: ...RT PAUSE this function adds a 5 second delay between the start button being pressed and the cutter running Press the CHANGE button to toggle ON OFF Page 2 PAPER RUN OUT this function allows the paper run out switch to be overridden Press the CHANGE button to toggle ON OFF LANGUAGE This function allows different languages to be selected Press the CHANGE button to toggle through the options SPEED FO...

Page 47: ...rms processed over the cutters life TOTAL CUTS This is the amount of cuts the cutter has done over its life CUTS SINCE LAST SERVICE This is the amount of cuts the cutter has done since the blades were last changed This number can be reset in the ENGINEER screen SOFTWARE VERSION This is the version number of the operator panel user software ENGINEER mode To enter press the ENGINEER button and enter...

Page 48: ... setting for this is 123456 Press CHANGE ENGINEERING ACCESS CODE to change the engineer s password which is used to access the ENGINEER screen The default setting for this is 123456 Press CHANGE BLADE TYPE TRIM to change from NARROW to STANDARD and also to change the cycle time to optimise performance Press CHANGE BLADE TYPE to toggle between NARROW and STANDARD blades Press INCREASE TRIM to incre...

Page 49: ...r a t o r M a n u a l S p e d o U K L t d 49 Spedo 2600 Pinless Cutter Operator Manual PARTS CATALOGUE Using the up and down buttons highlight the required part number and press the SELECT button to view the highlighted component ...

Page 50: ...enaciously adhering debris from bare lubricated parts with a clean cloth Remove each side trimmer guide by slackening the thumbscrew on the side of the trimmer block as shown in Fig 4 1 This gives access to the trimmer blades Clean the side trimmer blades using an airline and a soft hair hand brush Clean the centre cutter blades using a soft hair hand brush Never use a metal instrument to remove p...

Page 51: ...ES OF THE SIDE TRIMMERS AND CENTRE CUTTER ARE SHARP AND CARE SHOULD BE TAKEN TO PROTECT FINGERS WHEN THE PROTECTIVE COVER HAS BEEN LIFTED M AINTENANCE S CHEDULE O N A NORMAL WORKLOAD OF 8 HOURS PER DAY ALL MAINTENANCE PROCEDURES SHOULD BE CARRIED OUT EVERY WEEK R EMOVE SIDE TRIMMER PAPER GUIDES TO ACCESS THE BLADES FOR CLEANING S LACKEN THIS THUMBSCREW AND SLIDE OUT GUIDE ASSEMBLY L UBRICATE AT RE...

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