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Spearhead Swipe

 

E

150/

E

180/

E

210

 

 

15

15

15

15

 

PTO SHAFT INSTALLATION  
 

PTO Shaft Measurement

PTO Shaft Measurement

PTO Shaft Measurement

PTO Shaft Measurement    

 

Measure  the  PTO  shaft  and  cut  to  the  dimension 
shown (Fig.7) – the finished length of the 
PTO  shaft  should  be  75mm  (3”)  less  than  the 
measured distance ‘A’ - between tractor shaft and 
gearbox stub shaft - to enable fitting. 
NOTE: 
For subsequent use with different tractors measure 
again,  there  must  be  a  minimum  shaft  overlap  of 
150mm  (6”).  
Fit  PTO  in  position  and  attach  the 
torque  chains  to  a  convenient  location  to  prevent 
the shaft guards from rotating.  

 

PTO Shaft Length Adjustment

PTO Shaft Length Adjustment

PTO Shaft Length Adjustment

PTO Shaft Length Adjustment    

    

1. Shorten outer plastic tube to 40mm less than the 
shortest  envisaged  shaft  length  as  illustrated 
(Fig.8)
2. Remove the marked tube. 
3. Remove same length from inner plastic tube and 
metal shaft profiles (inner and outer). 
4. De-burr all edges and remove ‘swarf’ to ensure 
smooth operation.  

 

PTO Fitment

PTO Fitment

PTO Fitment

PTO Fitment    

 

• 

Before  fitting  PTO  shaft  to  tractor,  grease  the  sliding  drive  shafts  and 

bearing units. 

• 

Fit  PTO  to  tractor  ensuring  locking  peg  on  the  splined  coupling  is  fully 

engaged. 

• 

Attach PTO guard torque chains to tractor and machine. 

 

Pre

Pre

Pre

Pre----Operational Checks

Operational Checks

Operational Checks

Operational Checks    

 
Before  commencing  work  with  the  machine  the  following  checks  should  be 
performed: 
• Make a visual inspection of the machine to ensure it is in good operational 
condition. 
• Check all safety guarding is in position and in full working order. 
• Check for missing or damaged components and replace if required. 
• Check all greasing points are well lubricated. 
• Check gearbox oil level. 
• Check PTO speed and direction match that of the machine. 
 
 

 
 

 

 

Summary of Contents for Swipe E150

Page 1: ...Spearhead Swipe E150 E180 E210 1 1 1 1 Swipe E150 E180 E210 Edition 1 0 April 2009 Part No 8999069 ...

Page 2: ...s in specification are inevitable Should you find the information given in this book different to the machine it relates to please contact the After Sales Department for advice Please ensure that this manual is handed to the operator before using the machine for the first time The operator must fully understand the contents of this manual before using this machine Spearhead Machinery Ltd Green Vie...

Page 3: ...C The Machinery Directive is supported by the following harmonized standards BS EN ISO 14121 1 2007 Safety of Machinery Risk Assessment Part 1 Principles Part 2 Practical Guide and Examples of Methods BS EN ISO 12100 1 2010 Safety of Machinery Part 1 Basic Terminology and Methodology Part 2 Technical Principles BS EN 349 1993 A1 2008 Safety of Machinery Minimum Distances to avoid the Entrapment of...

Page 4: ... Specifications 6 Component Identification 7 Safety Information 8 Safety Decal Identification 10 Safety Decal Locations 11 Pre Installation 12 Fitting Machine To The Tractor 14 PTO Shaft Installation 15 Initial Run Up 16 Transport 18 General Operation 18 Maintenance 20 Machine Removal Storage 21 Troubleshooting 22 Warranty 23 ...

Page 5: ...IONS The following definitions apply throughout this manual WARNING An operating procedure technique etc which can result in personal injury or loss of life if not observed carefully CAUTION An operating procedure technique etc which can result in damage to either machine or equipment if not observed carefully NOTE An operating procedure technique etc which is considered essential to emphasis LEFT...

Page 6: ... and damaging to components and is therefore not advisable MACHINE IDENTIFICATION Each machine is fitted with an identification plate with the following information 1 Machine Part Number 2 Machine Serial No 3 Machine Weight When ordering spares or replacement parts from your local dealer it is important to quote both the Part Number and the Serial Number as stated on the identification plate so th...

Page 7: ...Spearhead Swipe E150 E180 E210 7 7 7 7 COMPONENT IDENTIFICATION A DECK B A FRAME C A FRAME STAYS D GEARBOX E PTO SHAFT F PTO COVER ...

Page 8: ...ork they must be replaced if damaged or missing before you use the machine During checks or repairs make sure nobody could start the machine by mistake Never wear loose or fluttering clothes Never carry passengers on the tractor Never carry passengers on the machine Never connect the power takeoff with the engine running Never approach the machine until the rotor has completely stopped Do not ente...

Page 9: ...arts or debris being thrown out of the machine at very high speed If wires ropes or chains should become entangled in the rotor stop immediately to prevent damage or dangerous situations stop the rotor and the tractor take out the starting key Put working gloves on clear the rotor with the aid of pliers or shears Do not try to disentangle by inverting the rotational direction of the rotor Do not u...

Page 10: ...ing the machine 3 Keep Nuts Tight Ensure all nuts and bolts are tight before commencing work with the machine 4 Keep Out Zone Keep at a safe distance from the machine to avoid being crushed 5 Unsupported Machine Do not attempt to get underneath the machine because of the risk of fall 6 Thrown Debris Keep at a safety distance from the machine to avoid the risk of debris being thrown from the machin...

Page 11: ...Spearhead Swipe E150 E180 E210 11 11 11 11 SAFETY DECAL LOCATIONS ...

Page 12: ...emove any brackets or objects which may obstruct operation of lift arms Disengage PTO drive and expose PTO drive shaft Machine Preparation Machine Preparation Machine Preparation Machine Preparation Machines will normally be delivered fully assembled with the exception of certain occasions or export markets where the machine may be partially dismantled for ease of transportation in these cases min...

Page 13: ... bracket 3 on the deck Fig 4 Fasten nut and bolt 2 Fig 3 into wheel beam assembly location 6 Fig 5 Unfasten cable ties holding lower links arms in place positions 4 Fig 4 and secure lower links in place using lower link pins in positions 5 Fig 4 Ensure all fasteners are securely tightened The machine is then in its working position ...

Page 14: ...m holes 1 are level with mounting pins 2 Fit left lift arm into mounting pin Adjust height of right lift arm if necessary Fit right arm on to the mounting pin then lock with lynch pin Fit top stay of machine to top link on tractor 3 adjusting the length with the machine level on the skids 4 Secure with pins provided with tractor Adjust lift arm check chains to prevent machine from swaying when rai...

Page 15: ...gth as illustrated Fig 8 2 Remove the marked tube 3 Remove same length from inner plastic tube and metal shaft profiles inner and outer 4 De burr all edges and remove swarf to ensure smooth operation PTO Fitment PTO Fitment PTO Fitment PTO Fitment Before fitting PTO shaft to tractor grease the sliding drive shafts and bearing units Fit PTO to tractor ensuring locking peg on the splined coupling is...

Page 16: ...Pre Pre Pre Pre Work Lubrication Checks Work Lubrication Checks Work Lubrication Checks Work Lubrication Checks Gearbox The gearbox is filled with semi fluid grease prior to leaving the factory but it is advisable to check the level before putting the machine to work this is performed by removal of the level plug situated on the rear of the gearbox Warm the gearbox up before filling to the correct...

Page 17: ...unning or operating The manufacturer disclaims all responsibility for damage or injury arising as a result of machine guards being removed altered or the use of guards other than those provided by the manufacturer being fitted to the machine ALWAYS Check that all guards are fitted correctly and are in good working condition ALWAYS Inspect guards frequently and replace any guards that have wear or ...

Page 18: ...ite is inspected before cutting and all hidden obstructions removed or their positions marked so that they can be avoided Check for wire hidden stakes drain pipes large stones etc and remove or mark their location Normal Run Up Normal Run Up Normal Run Up Normal Run Up With a new machine never start cutting in arduous conditions allow for at least one day s light work for running in Never attempt ...

Page 19: ...the Rotor Stalling the Rotor Stalling the Rotor Stalling the Rotor If the rotor does become choked the tractor will stall or the PTO clutch will slip If this should occur follow the instructions below Stop forward motion disengage PTO drive immediately and place PTO drive lever in neutral Lift the machine using tractor hydraulics Stop the tractor engine Remove any obstructions that may be present ...

Page 20: ...It is designed to slip absorb the shock load and protect the driveline Clutch torque setting is factory set If the clutch slips excessively the friction discs should be checked for excessive wear Discs are 1 8 3 2mm thick when new replace after 1 32 0 8mm wear If the slip clutch has a compression spring check length of springs as assembled on clutch the length should be 1 5 16 33 3mm if not adjust...

Page 21: ... an indication that the rotor is probably bent and must therefore be replaced before using the machine again MACHINE REMOVAL STORAGE In the parking position the machine rests on the skids at both sides To put the machine in this position the following procedure is necessary Remove the bolt from the height adjusting clevis on the main deck to allow the castor arm to swing up Lower the machine to th...

Page 22: ...osal have to be carried out in total respect of the present provisions of law on the subject TROUBLESHOOTING Troubleshooting Chart Troubleshooting Chart Troubleshooting Chart Troubleshooting Chart PP Problem PP Suggested cause R Remedy e Irregular Cut Worn bent or broken blades Machine is not level with the ground Material blockage due to speed Replace item s Level the machine Reduce working speed...

Page 23: ...ts such as blades flails paintwork tyres belts hydraulic hoses bearings bushes linkage pins top links ball ends unless there is a manufacturing or material defect or the cost of normal servicing items such as oils and lubricants 5 This warranty does not cover any expenses or losses incurred whilst the machinery is out of use for warranty repairs or parts replacement 6 This warranty does not extend...

Page 24: ...gineer within 1 month of the first anniversary of the date of sale and the Service Report form must have been completed and stamped by the servicing dealer or Spearhead Service Engineer and sent to Spearhead within 14 days after the first annual service 3 The extended warranty does not cover costs of transportation of the machinery to or from the dealer or Spearhead or the call out costs or travel...

Page 25: ...ead Swipe E150 E180 E210 25 25 25 25 Spearhead Machinery Green View Salford Priors Evesham Worcestershire WR11 8SW Tel 01789 491860 Fax 01789 778683 www spearheadmachinery com enquiries spearheadmachinery com ...

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