Space-Ray SSJ30-L2A Installation And Operation Instructions Manual Download Page 34 | Manualshive

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Form No. 43539049

Oct 2013

–33–

PILOT MODELS

SSJ30-2A, SSJ30-2B, SSJ30-3 and SSJ30-9

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Summary of Contents for SSJ30-L2A

Page 1: ... gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance QUE FAIRE SI UNE ODEUR DE GAZ EST DÉCELÉE NE mettre en fonction aucun appareil Éteindre toute flamme nue Ouvrir les fenêtres NE PAS toucher aux commutateurs NE PAS utiliser de téléphone dans le bâtiment Appeler immédiatement le fournisseur de gaz en utilisant le téléphone d un voisin Suivre les instructi...

Page 2: ... when brooders are operating to avoid a high concentration of carbon monoxide When used without fresh air this brooder may give off carbon monoxide an odorless and poisonous gas CARBON MONOXIDE POISONING MAY LEAD TO DEATH Early signs of carbon monoxide poisoning resemble the flu with headaches dizziness and nausea If you experience these signs GET FRESH AIR IMMEDIATELY Have the brooders serviced a...

Page 3: ...n are expelled into the building national codes require ventilation in the building to dilute these products of combustion This ventilation must be provided by gravity or mechanical means Ventilation requirements are addressed further in these instructions This heater complies with IAS U S No 8 94 Draft No 2 and CAN 1 2 20 M85 Copies of the National Fuel Gas Code ANSI Z223 1 latest edition are ava...

Page 4: ...ff of the main valve in the event that the main burner lame is not sensed Control No 9 An individual non electric fully automatic ON OFF control with integral thermostat which operates on milivolts generated by the pilot No electrical supply is needed Integral thermostat features a wide temperature range for easy adjustment 100 gas safety shut off valve 3a BROODER ACCESSORIES A Zone Control Panel ...

Page 5: ...0 G Wire Brush Long Part 43295020 Wire Brush Short Part 43295010 4 BROODER ASSEMBLY Make sure that all components are present before assembling the brooder Qty Description Qty Description 1 Control Arm includes Pilot Assembly on 2A 2B 3 and 9 models 3 Support Brace 1 Control Arm Mounting Bracket 1 Single Jet Burner Tube 1 Fastener Kit 1 Windshield Pilot models only 1 Burner Pan 1 Ceramic Cone 1 Ce...

Page 6: ...lder ring and slide through the upper portion of the braces See Figure 1 Tighten the screws and nuts 2 Place the ceramic cone into the hole of the ceramic holder ring 3 Fold the center tab of each support brace over against the ceramic cone using a screwdriver and a pair of pliers See Figure 2 NOTE BE CAREFUL NOT TO CRACK THE CERAMIC CONE 4 Place the heat shield onto the support braces and slide d...

Page 7: ...lotted holes of the canopy NOTE Orient the two 2 holes in the canopy with the support brace closest to the large hole located in the burner pan See Figure 3 2 Assemble the end and center hangers to the support braces using five 5 20 screws and nuts from the fastener kit Assemble the eyebolt to the center hanger using two 2 20 nuts and washers See Figures 3 and 4 FIGURE 4 FIGURE 3 Complete Hanger A...

Page 8: ...ace the bracket for the gas control arm over the canopy and secure using four 4 20 screws washers and nuts from the fastener kit See Figures 5 and 5a NOTE Mounting the control bracket to a 34 canopy requires use of the set of holes located at the end portion of the control bracket only See Figure 7 Attach the gas valve to the control arm bracket using the fasteners indicated above and below for th...

Page 9: ...rner tube onto the orifice fitting until it is snug against the burner pan See Figure 6 Use an adjustable wrench or pliers to hold the fitting in place while tightening the burner tube 7 Slide the windshield into the slotted portion of the pilot holder bracket See Figure 6 4D CONTROL ARM AND BURNER JET ASSEMBLY DSI Models 5B and 5D Only 1 Place the bracket for the gas control arm over the canopy a...

Page 10: ...Pre attach the box support bracket to the underside of the ignition control assembly using one 1 10 24 hex locknut from the fastener kit See Figure 6c 2 Pre attach the box support brace to the box support bracket using 1 10 24 x 3 8 screw from the fastener kit See Figure 6c FIGURE 6c 2 Loosen the 20 screw and nut installed earlier from the end portion of the center hanger Position the ignition con...

Page 11: ...cket and secure using two 2 8 32 screws and nuts See Figure 6d 3 Slide the ignition cable quick connect terminal over the electrode until it snaps in place 4G GAS VALVE WIRE CONNECTIONS 1 DSI Models 5B and 5D Locate the two 2 blue wires from the ignition control assembly control no 5B and 5D only Connect these to the valve terminals shown in Figure 6e Refer to the wiring diagram location in Sectio...

Page 12: ...T IS FIRST FIRED YOU MUST CHECK FOR GAS LEAKS USE A SOAP AND WATER SOLUTION AND APPLY AT ORIFICE FITTING AND FIELD CONNECTION AT THE GAS VALVE 5 MINIMUM CLEARANCES TO COMBUSTIBLES Minimum clearances to combustible materials shall be measured from the outer surface of the canopy as shown in the following table FIGURE 7a FIGURE 7 ...

Page 13: ...otal weight of all brooders and gas piping involved NOTE Connect a safety chain to each brooder and anchor it to the house structure above each brooder to prevent it from falling onto the litter if the cable chain breaks or the winch fails THE GAS HOSE SHOULD NEVER BE USED AS A SAFETY CHAIN 3 Connect the gas line and electrical supply if required to each brooder as outlined in Sections 7 and 8 NOT...

Page 14: ...using this table is shown 2 Connect to the supply tank or manifold in accordance with the latest edition of the National Fuel Gas Code ANSI Z223 1 and or local codes Authorities having jurisdiction should be consulted before the installation is made Refer to the latest edition of CAN CGA B 149 1 2 Installation Codes for Gas Burning Appliances and Equipment in Canada 3 Pipe joint compounds must be ...

Page 15: ...with 3 8 F SWIVEL FITTINGS 1 3a 30523100 HOSE 3 8IDx10FT with 3 8 F SWIVEL FITTINGS 1 Make sure connection is secure before turning on the gas See section 7a for procedures to test for gas leaks before putting the brooders into operation 6 Suspend the gas hose line to the ceiling structure using safety cable This will reduce the potential that the hose can touch the canopy when the brooder is lowe...

Page 16: ...NG DO NOT OMIT THESE TESTS TESTING THE INSTALLATION FOR GAS LEAKS 1 Inspect all connections and appliance valves to be sure connections are wrench tight and that all appliance valves are closed including the pilot valves 2 Connect a low pressure test set to the low pressure piping system just upstream of the appliance regulators and control NOTE A dry gauge manometer is available as an accessory P...

Page 17: ...d personnel CHECK GAS INLET SUPPLY PRESSURE 1 Be sure the valve is in the OFF position before removing the pressure tap plug at the valve Connect a low pressure test set water manometer or dry gauge to the 1 8 NPT Inlet Pressure Tap connection Refer to Figures 9 9a and 9b for each control valve type Turn the valve to the ON position DO NOT EXCEED THE PRESSURES SHOWN IN THE GAS PRESSURE TABLE 2 Tur...

Page 18: ...ressures noted in the Gas Pressure Table below DO NOT EXCEED THE PRESSURES SHOWN IN THE GAS PRESSURE TABLE 2 If manifold gas pressure adjustment is required remove the cover screw See Figures 9 9a and 9b for valve drawings Using a small screwdriver turn the adjusting screw clockwise to increase or counter clockwise to decrease the gas pressure to the burner 3 Turn the valve back to the OFF positio...

Page 19: ... condition must be corrected before putting the system in service 3 Continue the test for five minutes or more If a creeping rise in pressure is noticed the final stage regulator seat is not closing off properly The regulator must be replaced or repaired and the system retested before putting the system in service 7B GAS PIPE SIZING EXAMPLE House Size 40 x 400 Brooder Quantity 24 Individual Broode...

Page 20: ... 94 198 372 764 1 144 2 204 6 211 12 668 100 Ft 11 26 55 90 138 255 84 175 330 677 1 014 1 954 5 504 11 227 125 Ft 10 24 48 81 122 224 74 155 292 600 899 1 731 4 878 9 950 150 Ft 9 21 43 72 109 202 67 141 265 544 815 1 569 4 420 9 016 200 Ft 8 19 39 66 100 187 58 120 227 465 697 1 343 3 783 7 716 250 Ft 8 17 36 60 93 172 51 107 201 412 618 1 190 3 353 6 839 300 Ft 46 97 182 374 560 1 078 3 038 6 1...

Page 21: ...trical Code ANSI NFPA No 70 or the code legally authorized in the locality where the installation is made DO NOT use phone cable for electric supply wiring 2 The electrical system must be electrically grounded in accordance with the National Electrical Code ANSI NFPA No 70 latest edition or the Canadian Electrical Code C22 1 Part 1 latest edition as appropriate SCHEMATIC FIGURE 11 ...

Page 22: ...same terminal on every brooder While this will not affect brooder operation on 24VAC brooders that are not hooked up in this manner will not work properly on DC power Refer to Figure 11 for a typical wiring schematic These No 2A and 2B control brooders must be supplied with a thermostat for temperature control either with or without the Zone Control Panel 5 A Thermostat available as an accessory P...

Page 23: ...er 4 A Thermostat available as an accessory Part 30525010 or an environmental controller etc is also required for each brooder or group of brooders as shown in the schematic The schematic Figure 11b shows a group of four 4 brooders controlled by one 1 thermostat Additional zone groups having more or less brooders can be added These should be wired the same as shown in the schematic Contact the fac...

Page 24: ...ot NOTE If the reset button 2A controls does not pop up when released stop and immediately call your service technician or gas supplier 3 If the pilot will not stay lit after several tries turn the gas control knob clockwise to OFF and call your service technician or gas supplier 4 When the pilot flame remains lit turn the gas control knob counterclockwise to ON 5 Turn on electrical power supply t...

Page 25: ...3 4 5 6 7 ºC 21º 26º 30º 33º 39º 43º 47º ºF 70º 79º 86º 91º 102º 109º 117º NO 5B CONTROL VR8205M VALVE and NO 5D CONTROL 36J22 VALVE 1 Turn on the gas and electrical supply Rotate the gas valve lever counterclockwise to the ON position Note The no 5D control has an ON OFF toggle switch 2 Set the thermostat to call for heat 3 Ignition should occur immediately 4 If the burner fails to light or flame...

Page 26: ... afin d obtenir une chaleur de confort optimale pour vos volailles 7 REMARQUE Pour éteindre uniquement le brûleur principal tourner le bouton de commande de gaz dans le sens des aiguilles d une montre sur PILOT VEILLEUSE Pour éteindre complètement l appareil tourner le bouton de commande de gaz dans le sens des aiguilles d une montre sur OFF ARRÊT COMMANDES N 3 ET 9 ROBINET N 0630501 1 Tourner la ...

Page 27: ...ètement pendant 5 minutes avant de tenter un autre allumage 6 Si le thermostat demande toujours de la chaleur au bout d une heure le système se réinitialisera automatiquement et procédera à une autre tentative d allumage du brûleur 7 ATTENTION Le radiateur doit être mis à la masse Une mise à la masse inadéquate entraînera des verrouillages inopportuns particulièrement durant les pannes de courant ...

Page 28: ...ner tube from the main burner orifice fitting Remove the main burner orifice from the fitting and clean the orifice by soaking it in acetone Refer to Figure 12 Dry the orifice by blowing compressed air through it NOTE DO NOT attempt to clean the orifice by passing a wire through the orifice as this will increase the orifice hole and result in over firing of the brooder Apply pipe thread sealant re...

Page 29: ...ttain the desired temperature There is insufficient heat in the building for heat loss i e not enough brooders The thermostat sensing bulb is incorrectly placed The thermostat is out of calibration Conduct a heat loss and add brooders or other source of heat as necessary Reposition the sensing bulb as necessary for proper operation NOTE The sensing bulb should be shielded from direct radiation to ...

Page 30: ...ders The thermostat sensing bulb is incorrectly placed The thermostat is out of calibration Conduct heat loss and add brooders or other source of heat as necessary Reposition as necessary for proper operation NOTE The sensing bulb should be shielded from direct radiation to prevent short cycling of the brooder Recalibrate if possible or replace Flames flaring up outside of emitter surface The gas ...

Page 31: ...Form No 43539049 30 Oct 2013 ADDITIONAL TROUBLESHOOTING DSI MODELS 5B AND 5D ONLY ...

Page 32: ... not shown 3 3 3 3 2 2 11 03601010 Compression Nut 1 4 tubing not shown 3 3 3 3 2 2 12 03527000 Break Away Ftg 1 4 tubing valve not shown 1 1 1 1 13 03260520 Main Burner Orifice 52 LPG 1 1 1 1 1 1 14 03260410 Main Burner Orifice 41 Nat Gas 1 1 1 1 1 1 15 03260790 Pilot Burner Orifice 79 LPG 1 1 1 1 16 03260760 Pilot Burner Orifice 76 Nat Gas 1 1 1 1 17 03577020 Cable Clamp thermostat bulb 2 2 18 3...

Page 33: ...ket Honeywell White Rodgers Valve 1 1 1 31b 43995030 Bracket Robertshaw Valve 1 32 43997010 Pilot Assembly Complete LP Gas 1 1 1 1 33 43997020 Pilot Assembly Complete Nat Gas 1 1 1 1 34 43997990 Pilot Housing Sub Assembly 1 1 1 1 35 43996010 Pilot Housing Outer 1 1 1 1 36 44002010 Windshield perforated 1 1 1 1 37 43954000 Ceramic Cone 1 1 1 1 1 1 38 43303341 Canopy 34 aluminum 1 1 1 1 1 1 39 43303...

Page 34: ...Form No 43539049 Oct 2013 33 PILOT MODELS SSJ30 2A SSJ30 2B SSJ30 3 and SSJ30 9 ...

Page 35: ...Form No 43539049 34 Oct 2013 DSI MODELS SSJ30 5B and SSJ30 5D ...

Page 36: ...h has been used contrary to the manufacturer s written instructions LIMITATION OF WARRANTY THERE ARE NO WARRANTIES EXPRESS OR IMPLIED WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF WITHOUT LIMITING THE FOREGOING THE MANUFACTURER EXPRESSLY EXCLUDES ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY OF...

Page 37: ...____________ Date Installed ____________ Serial Numbers _____________________________________________________________________ For replacement parts please contact your local distributor or SPACE RAY 305 Doggett Street Charlotte NC 28203 4923 Phone 704 372 3485 Fax 704 332 5843 info spaceray com D ...

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