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UP-DR200

Manual Structure

Purpose of this manual

This manual is the Service Manual of the Digital Photo Printer UP-DR200.
This manual contains the installation, service overview, adjustment for parts replace-

ment, mechanical operation description, circuit description, service mode, trouble-
shooting, spare parts, block diagrams, and frame wiring.

The service of this unit is basically performed by the replacement of board.

Therefore, the schematic diagram, board layout and electrical parts list are not
contained.

Related manuals

In addition to this Service Manual , the following manual is provided.

.....

Operating Instructions (CD-ROM)

Part No.: 3-297-457-0X
This manual describes the information required for the actual management and

operation of this unit.

.....

“Semiconductor Pin Assignments” CD-ROM (Available on request)

This “Semiconductor Pin Assignments” CD-ROM allows you to search for
semiconductors used in Broadcast and Professional equipment.

Part number: 9-968-546-06

Summary of Contents for UP-DR200

Page 1: ...SERVICE MANUAL 1st Edition DIGITAL PHOTO PRINTER UP DR200 ...

Page 2: ...rden Um die Gefahr eines elektrischen Schlages Feuergefahr und Verletzungen zu vermeiden sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden die eine spezielle Befähigung dazu besitzen AVERTISSEMENT Ce manual est destiné uniquement aux personnes compétentes en charge de l entretien Afin de réd...

Page 3: ... 23 1 6 22 DC Fan thermal head 1 23 1 6 23 Filter 1 24 1 7 Cleaning the Interior 1 24 1 8 Recommended Power Cord 1 27 1 9 Unleaded Solder 1 27 2 Adjustment for Parts Replacement 2 1 Thermal Head 2 1 2 1 1 Thermal Head Position Adjustment 2 2 2 2 Ribbon Mark Sensor LE 352 SE 934 Board 2 3 2 3 Paper FG Sensor SE 935 Board 2 3 2 4 MA 168 Board 2 4 3 Mechanical Operation Description 3 1 Mechanical Ope...

Page 4: ...keup FG Sensor 4 7 4 6 14 Supply FG Sensor 4 7 4 7 Temperature Detection 4 7 4 7 1 Head Thermister 4 7 4 7 2 Room Thermister 4 7 4 7 3 Platen Thermister 4 7 5 Service Mode 5 1 Start 5 1 5 2 Configuration 5 1 5 3 INFORMATION Menu 5 1 5 4 PRINT Menu 5 3 5 5 SETUP Menu 5 4 5 6 MANUAL MECHA Menu 5 4 6 Troubleshooting 6 1 Error Display 6 1 6 2 Error Contents and Possible Causes 6 2 6 3 Error Log ERROR ...

Page 5: ...lly performed by the replacement of board Therefore the schematic diagram board layout and electrical parts list are not contained Related manuals In addition to this Service Manual the following manual is provided Operating Instructions CD ROM Part No 3 297 457 0X This manual describes the information required for the actual management and operation of this unit Semiconductor Pin Assignments CD R...

Page 6: ......

Page 7: ...r from the unit 1 2 Board Location CN 3049 board CN 3048 board SE 927 board SU 136 board KY 632 board SE 933 board SE 929 board LE 350 board SE 930 board SE 932 board SE 934 board LE 352 board SU 137 board SU 135 board SE 936 board SU 138 board SE 935 board SE 926 board SE 928 board SU 134 board SE 931 board LE 351 board MEC 36 board MA 168 board SE 937 board ...

Page 8: ...lator Head R motor Supply motor Cutter unit Pinch motor DC fans thermal head DC fans for inside Head position sensor Paper edge sensor Paper size sensor Ribbon door sensor Paper path sensor Ribbon mark sensor Takeup sensor Paper FG sensor Pinch position sensor Head arm position sensor Paper door sensor Supply sensor ...

Page 9: ...sembly in the reverse order of steps 1 and 2 Ribbon door assembly Stepped screws Top panel assembly 1 4 2 Side Panel R Assembly Side Panel L Assembly 1 Remove the top panel assembly Refer to Section 1 4 1 2 Release the eject button then open the paper door assembly 3 Remove the stepped screw then remove the side panel R assembly in the direction of the arrow Eject button Paper door assembly Side p...

Page 10: ...order Stepped screws Stepped screws Rear panel assembly MEC 36 board BVTT3 x 6 Harnesses Harnesses Flexible flat cables Harnesses CN10 MEC 36 board Side A CN7 CN2 CN17 CN18 CN14 CN5 CN8 CN4 CN3 CN15 CN16 CN12 CN1 CN13 CN9 1 5 Replacing the Board 1 5 1 MEC 36 Board 1 Remove the top panel assembly Refer to Section 1 4 1 2 Remove the side panel R assembly Refer to Section 1 4 2 3 Disconnect the flexi...

Page 11: ...S3 x 4 Harness MA 168 board Side A CN401 CN902 CN903 CN901 CN701 1 5 3 KY 632 Board 1 Open the ribbon door assembly Refer to Section 1 4 1 2 Remove the five screws BTP3 x 10 then remove the rear cover RD assembly 3 Remove the two screws BTP3 x 10 then remove the ribbon door front assembly 4 Close the ribbon door assembly 5 Disconnect the flexible flat cable from the connector CN101 on the KY 632 b...

Page 12: ...onnector CN421 on the SE 934 board 5 Install the SE 934 board in the reverse order of steps 1 to 4 Flexible flat cable Paper eject guide cover Top chassis MA 168 board CN701 BVTT3 x 6 BVTT3 x 6 Flat clamps Flat clamp Hook Ribbon door lock cover 1 6 Replacing the Main Parts 1 6 1 Ribbon Door Assembly n When removing the ribbon door assembly be careful not to damage the flexible flat cable 1 Remove ...

Page 13: ...ner cover front Hooks Hooks Discharging brush Paper eject guide cover Ribbon roller CH 1 6 2 Paper Door Assembly 1 Remove the top panel assembly Refer to Section 1 4 1 2 Remove the side panel R assembly side panel L assembly Refer to Section 1 4 2 3 Remove the two snap rings E3 0 then remove the paper arm levers 4 Remove the two snap rings E5 0 then remove the paper door shaft and two bearings 6 5...

Page 14: ...moved 8 Remove the three screws BVTT3 x 6 and six screws BTP3 x 10 then pull out the paper holder main assembly slowly while pushing the paper arm shaft in the direction of the arrow m Be careful when removing the paper holder main assembly to prevent the paper arm shaft from coming off the paper holder assembly because it is not fixed When removing the paper holder main assembly make sure that th...

Page 15: ...r to Section 1 4 2 Remove the inner cover front Refer to step 8 in Section 1 6 1 3 Disconnect the harness from the connector CN463 on the CN 3049 board 4 Disconnect the harness from the connector CN242 on the SU 138 board 5 Remove the four screws then remove the cutter unit BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 CN 3049 board CN463 Harness Harness Cutter unit SU 138 board CN242 PS2 6 x 5 BVTT 3 x 6 SU 1...

Page 16: ...rd 8 Disconnect the three harnesses from the connectors CN451 to CN453 on the SE 937 board 9 Remove the hook then remove the rail cover 10 Remove the four screws then remove the supply drive assembly E2 3 E2 3 2 2 1 E2 3 1 1 1 Bearing flange 2 Bearing 630 Bearing 630 1 1 2 1 Brake link lever subassembly BVTT 3 x 6 Supply drive assembly Harness Harness Harness SU 138 board CN241 CN242 Rail cover Ho...

Page 17: ...keup drive assembly 8 Disconnect the harness from the connector CN441 on the SE 936 board 9 Remove the screw BVTT3 x 6 then remove the SE 936 board 10 Disconnect the harness from the connector CN231 on the SU 137 board 11 Remove the two screws PS2 6 x 5 then remove the DC motor T subassembly in the direction of the arrow 12 Remove the two solders then remove the SU 137 board 13 Attach the takeup d...

Page 18: ...e the cabinet Refer to Section 1 4 2 Remove the ribbon door assembly Refer to Section 1 6 1 3 Remove the paper door assembly Refer to Section 1 6 2 4 Remove the paper holder main assembly Refer to Section 1 6 3 5 Remove the cutter unit Refer to Section 1 6 5 6 Remove the paper eject guide assembly Refer to Section 1 6 9 7 Disconnect the harness from the connector CN464 on the CN 3049 board 8 Remov...

Page 19: ...en remove the paper feed roller bracket R 1 Remove the cabinet Refer to Section 1 4 2 Remove the ribbon door assembly Refer to Section 1 6 1 3 Remove the paper door assembly Refer to Section 1 6 2 4 Remove the paper holder main assembly Refer to Section 1 6 3 5 Remove the cutter unit Refer to Section 1 6 5 6 Remove the pinch motor assembly Refer to Section 1 6 6 7 Remove the supply drive assembly ...

Page 20: ... Remove the two helical extension springs then remove the two paper levers from the paper lever shaft 23 Remove the paper feed roller in the direction of the arrow Bearing flange Bearing flanges Bearing 630 Bearing flange Bearing 630 Helical extension spring Paper feed roller bracket L Paper feed plate L subassembly E2 3 E2 3 E2 3 E2 3 Helical extension spring Helical extension spring Paper lever ...

Page 21: ... the cabinet Refer to Section 1 4 2 Remove the ribbon door assembly Refer to Section 1 6 1 3 Remove the paper door assembly Refer to Section 1 6 2 4 Remove the paper holder main assembly Refer to Section 1 6 3 5 Remove the cutter unit Refer to Section 1 6 5 6 Remove the pinch motor assembly Refer to Section 1 6 6 7 Remove the supply drive assembly Refer to Section 1 6 7 8 Remove the cam drive gear...

Page 22: ...o Section 1 6 1 3 Remove the cutter unit Refer to Section 1 6 5 4 Remove the supply drive assembly Refer to Section 1 6 7 5 Remove the paper eject guide assembly Refer to Section 1 6 9 6 Remove the screw then remove the platen earth plate 7 Remove the snap ring then remove the ball bearing and thermistor holder 8 Remove the two platen spacers 9 Remove the two helical extension springs 10 Remove th...

Page 23: ...the paper eject guide assembly Refer to Section 1 6 9 6 Remove the platen roller Refer to Section 1 6 13 7 Remove the snap ring E3 0 then remove the capstan gear and parallel pin 8 Remove the helical extension spring then remove the timing belt 9 Remove the flange nut M3 then remove the capstan pulley and parallel pin 10 Remove the capstan spacer 11 Remove the capstan roller in the direction of th...

Page 24: ...emove the paper holder stay assembly Refer to Section 1 6 10 10 Remove the vertical guide assembly Refer to Section 1 6 11 11 Remove the stepping motor Refer to Section 1 6 16 12 Disconnect the harness from the connector CN411 on the LE 352 board 13 Remove the two screws then remove the ribbon sensor stay assembly 14 Remove the screw then remove the ribbon sensor cover A and LE 352 board 15 Remove...

Page 25: ...ection 2 1 Perform the cleaning of the thermal head periodically Refer to Section 1 7 Heat sink block assembly Maintenance arm assembly Hook here PSW 3 x 6 BVTT 3 x 6 Flexible flat cable Harness Thermal head PS3 x 10 Connectors Heat sink block assembly 1 Remove the top panel assembly Refer to Section 1 4 1 2 Remove the two screws BVTT3 x 6 and two screws PSW3 x 6 then place the heat sink block ass...

Page 26: ...then remove the SE 928 board 8 Disconnect the harness from the connector CN201 on the switching regulator 9 Disconnect the three harnesses from the connectors CN12 CN13 and CN15 on the MEC 36 board 10 Disconnect the flexible flat cable from the connector CN901 on the MA 168 board CN201 BVTT 3 x 6 SE 928 board Harnesses Flexible flat cable CN901 MEC 36 board MA 168 board Switching regulator CN15 CN...

Page 27: ...ings 6 10 Remove the snap ring E7 0 and parallel pin then move the pinch cam R in the direction of the arrow 1 n When moving the head cam R be careful not to lose the parallel pin 11 Remove the pinch cam shaft in the direction of the arrow 2 12 Remove the pinch cam L parallel pin and snap ring E7 0 13 Remove the two hooks then remove the head cam L head cam R and parallel pin 14 Remove the two hoo...

Page 28: ...move the rear foot chassis 4 Disconnect the four harnesses from the connectors CN101 CN201 to CN203 on the switching regulator 5 Remove the switching regulator in the direction of the arrow 6 Attach the switching regulator in the reverse order of steps 1 to 5 PSW4 x 8 BVTT 3 x 6 BVTT 3 x 6 Rear foot chassis Ground wire Switching regulator CN101 CN203 CN202 CN201 Harness Harnesses ...

Page 29: ...acing front 6 Attach the DC fans for inside in the reverse order of steps 1 to 5 Harnesses DC fans Label side MEC 36 board BVTT 3 x 10 CN17 CN18 BVTT 3 x 10 DC fans Label side 1 6 22 DC Fan thermal head 1 Remove the cabinet Refer to Section 1 4 2 Remove the pinch motor assembly Refer to Section 1 6 6 3 Remove the takeup drive assembly Refer to Section 1 6 8 4 Remove the head unit assembly Refer to...

Page 30: ...moving white stripes while cleaning the rollers is effective in removing speckled scratches When cleaning the interior always clean the thermal head before cleaning the rollers You can also end the cleaning process after cleaning only the thermal head The following items are necessary to perform interior cleaning The cleaning ribbon supplied with the printer used for cleaning the thermal head and ...

Page 31: ...d to step 6 To end the cleaning process here press the 7 button The print paper used will be cut and ejected Proceed to step 11 6 Press the 7 button About 20 cm of paper is ejected automatically and the following message appears 7 Remove the paper from the back side of the cleaning sheet the side without illustrations n Be careful not to remove the paper from the wrong side of the sheet 8 Refer to...

Page 32: ...e of the cleaning sheet Make sure that the four corners of the cleaning sheet are firmly affixed and not curling up 10 Press the EXEC button Roller cleaning starts and dust and particles are removed from the interior When cleaning is finished the print paper is cut and the cleaning sheet is ejected n After cleaning is finished make sure that the cleaning sheet is completely ejected If any part of ...

Page 33: ... Power cord 250 V 10 A 2 0 m 1 551 631 15 If the unit is used in the area except above please contact your local Sony Sales Office Service Center n In this unit plug holder is not used for the power cord AC inlet 1 1 9 Unleaded Solder Boards requiring use of unleaded solder are printed with a lead free mark LF indicating the solder contains no lead Caution Some printed circuit boards may not come ...

Page 34: ......

Page 35: ...er occurs 10 Turn off the power of this unit 11 Replace the thermal head Refer to Section 1 6 17 Procedure after replacement 1 Print a test pattern 16 STEP with reference to steps 3 to 8 of Procedure before replacement 2 Check the irregular density Perform Thermal Head Position Adjustment Sec tion 2 3 1 as required adjust the thermal head position and print a test pattern 16 STEP again 3 Compare t...

Page 36: ...ide by one scale until it is locked 2 Adjust the head position adjustment mechanism on the opposite side in the same way as described above When drag lines exist 1 Using a flat bladed screwdriver turn the protrusion of an adjustment frame to the take up side by one scale until it is locked 2 Adjust the head position adjustment mechanism on the opposite side in the same way as described above Flat ...

Page 37: ... keys 14 Press the EXEC key and check printing 2 2 Ribbon Mark Sensor LE 352 SE 934 Board After the ribbon mark sensor adjusts the light emitting amount LE 352 board to a proper value it determines the threshold level on the light receiving side from the sensor output SE 934 board at that time Therefore adjustment is required when the LE 352 or SE 934 board is replaced Procedure 1 Turn off the pow...

Page 38: ... Select SETUP using and keys 3 Select HEAD VOLTAGE using and keys 4 Adjust the voltage of a thermal head using and keys 5 Press the EXEC key and print a test pattern 16 STEP 2 4 MA 168 Board n The MA 168 board mounts EEPROM IC104 that stores various information items of this unit Be sure to write down the information in EEPROM on the MA 168 board before replacing the MA 168 board After replacement...

Page 39: ...s unit during downloading of firmware during display of Now Upgrading Don t Turn Off Procedure 1 Connect this unit and PC using a USB cable 2 Turn on the power of this unit 3 Download the latest firmware to PC from the homep age of Sony URL http www sony net Products DP driver index html 4 Double click the downloaded file and upgrade the firmware according to the message on the screen 5 After Now ...

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Page 41: ...paper pass sensor Paper is returned to the position outside of the paper pass sensor detection area Removal of ribbon slack Initialization of cutter Paper is fed to the paper pass sensor Pinch roller moves to the position of IC tag Tag information of ribbon is read Pinch roller and thermal head move to the standby position Thermal head moves to the HOME position and pinch roller moves to the FEED ...

Page 42: ...r transport Thermal head moves to the home position Moving to the pinch roller FEED position Removal of ribbon slacking paper returning to the standby position Pinch roller moves to the home position Thermal head moves to the print position Plunger OFF Fan OFF When the head temperature is 63dC or more When the paper is stored in the standby position Ribbon Y cueing After the printing is completed ...

Page 43: ...board Capstan roller 2 Scrap tray DC fan for inside Pinch roller 3 9 Ribbon Ribbon door Paper feed roller 4 0 Head unit Cutter unit Return roller 5 DC fan thermal head Paper exit Switching regulator 6 MEC 36 board Roll paper Power switch 7 MA 168 board Platen roller AC inlet 1 8 9 0 2 3 4 5 6 7 ...

Page 44: ...rl Mechanism Characteristics Heat is applied to the printing paper when it is wound Therefore the crack of printing paper hardly occurs Platen roller Pinch roller Capstan roller 30d Platen winding method winding degree 30d ...

Page 45: ...Drive Mechanism Ribbon supply mechanism Ribbon takeup mechanism Ribbon spool S FG Bearing portion Ribbon diameter detection lever Brake pad Brake disk Winding motor Release lever Ribbon spool T Bearing portion Winding motor FG ...

Page 46: ...3 6 UP DR200 Contacting IC tag IC tag contact mechanical block Ribbon spool T Writing board Non contacting IC tag board Bearing portion ...

Page 47: ...3 7 UP DR200 3 5 Mechanical Operation 1 Loading of printing paper and ribbon 2 Standby state ...

Page 48: ...3 8 UP DR200 3 Printing paper feed 5 IC tag reading 5 Standby 5 Printing 4 Mechanical driving block operation of head unit pinch roller etc ...

Page 49: ...eys operation buttons LCD liquid crystal display and LED ALARM lamp 4 1 3 MEC 36 Board Motor control This consists of a stepping motor driver IC9 and six DC motor drivers IC6 to IC8 and IC10 to IC12 It outputs signals to a stepping motor a cutter unit and each motor board Plunger control This controls a plunger that locks a ribbon door during operation Fan motor control This controls two thermal h...

Page 50: ...tage 24 V TP Control signal TP20 and TP21 on MEC 36 board 4 2 5 Supply Motor Driving Function Winds an ink ribbon Signal Driving voltage Power CN1 on MEC 36 board Control signal CN903 on MA 168 board CN2 on MEC 36 board Output signal CN10 on MEC 36 board CN241 on SU 138 board Level Driving voltage 24 V TP Control signal TP22 and TP23 on MEC 36 board 4 2 6 Cutter Motor Driving Function Drives a cut...

Page 51: ...ization and print 4 4 IC Tag Control Function Brings an IC tag contact into touch with the IC tag board in the takeup spool of an ink ribbon and reads and writes IC tag information Signal Tag control IC signal CN902 on MA 168 board CN3 on MEC 36 board Tag board control signal CN8 on MEC 36 board 5 CN461 on CN3049 board 5 CN465 on CN 3049 board 5 CN361 on CN 3048 board 5 CN362 on CN 3048 board 5 IC...

Page 52: ...n of a thermal head and peeling roller Signal CN311 on SE 927 board CN15 on MEC 36 board CN3 on MEC 36 board CN902 on MA 168 board TP TP41 HOME and TP43 POS on MEC 36 board Level 5 Vp p Position _ _ _ _ _ PRT _ _ _ _ _ PEEL _ _ _ _ _ STBY _ _ _ _ _ HOME _ _ _ _ _ Home L L L H L H L H L Pos L H L L L L L H L 4 5 2 Other Sensor LEDs Function Controls LEDs other than a ribbon mark sensor Emits light ...

Page 53: ...CN242 on SU 138 board CN241 on SU 138 board CN10 on MEC 36 board CN3 on MEC 36 board CN902 on MA 168 board TP TP39 HOME and TP16 POS on MEC 36 board Level 5 Vp p Position AWAY _ _ _ _ _ HOME Home L H H Pos H H L 4 6 5 Paper Size Sensor Function Detects the width 5 inches 6 inches of paper Signal CN331 on SE 929 board CN5 on MEC 36 board CN3 on MEC 36 board CN902 on MA 168 board TP TP9 on MEC 36 bo...

Page 54: ... board CN8 on MEC 36 board CN3 on MEC 36 board CN902 on MA 168 board TP TP13 on MEC 36 board Level 5 Vp p State Open Close Door L H 4 6 9 Paper Pass Sensor Function Detects the position of printing paper Signal CN381 on SE 932 board CN4 on MEC 36 board CN3 on MEC 36 board CN902 on MA 168 board TP TP8 on MEC 36 board Level 2 5 Vp p A D input Paper No Yes Pass L H 4 6 10 Paper Edge Sensor Function D...

Page 55: ...d TP TP37 on MEC 36 board Level 2 5 Vp p rectangular wave input 4 6 14 Supply FG Sensor Function Detects the rotation of a supply motor Signal CN451 on SE 937 board CN10 on MEC 36 board CN3 on MEC 36 board CN902 on MA 168 board TP TP38 on MEC 36 board Level 2 5 Vp p rectangular wave input 4 7 Temperature Detection 4 7 1 Head Thermister Function Detects the temperature of a thermal head Signal Ther...

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Page 57: ...thermal head replacement Reset 1 Press the and EXEC keys sequentially with HEAD PRINTS displayed 2 Check that 0 is displayed in the upper right position of the LCD screen LOG No 1 CAP PASS ERROR Model name Ver x xx 0 0 INITIALIZING S READY S R206 63 STS 2 R206 196 TMP 273 P 39 5 1 Start 1 Turn on the power while pressing and holding the and keys simultaneously 2 Release these keys when S is displa...

Page 58: ... the lower right position of the LCD screen TOTAL PRINTS The total number of print sheets in this unit is displayed VERSION The version of firmware is displayed RIBBON INFO The IC tag information of the installed ribbon is displayed Ten item tag information is displayed every time you press the key SET SERIAL NO The serial number of this unit is displayed How to change a serial number 1 Move blink...

Page 59: ...n pattern using and keys 3 Select the pattern to be printed using and keys and set the number of print sheets using and keys 4 Press the EXEC key Print is started n In the 16 and 32 STEP patterns it takes time to start print because preheating is done before print until the temperature of a thermal head reaches a proper temperature RAMP BLACK LIGHT GRAY MEDIUM GRAY DARK GRAY CROSS HATCH COLOR BAR ...

Page 60: ...ment and setting of this unit It contains five items HEAD VOLTAGE The voltage of a thermal head can be adjusted Adjust the voltage using and keys and press the EXEC key A test pattern 16 STEP is printed automatically TAKEUP TENSION The target tension on the takeup side of a ribbon can be adjusted Adjust the target tension using and keys and press the EXEC key SENSOR ADJUST A ribbon mark sensor and...

Page 61: ...G display Display during error occurrence ERROR LOG display DOOR OPEN Not displayed LOAD PAPER Not displayed LOAD RIBBON Not displayed LOAD NEW Not displayed PAPER RIBBON UNSUPPORTED TAG RW ERROR RIBBON UNRECOGNIZED TAG RW ERROR RELOAD RIBBON TAG DETECT ERROR LOAD COMPATIBLE Not displayed PAPER RIBBON CHECK PAPER FEED PASS OFF RETRY FEED PASS ON JAM PASS OFF JAM PASS ON JAM EDGE OFF JAM EDGE ON JA...

Page 62: ...not detect a door Possible cause 1 The door is not closed correctly 2 The door detection arm is defective 3 The door sensor or the related harness is defective SE 930 board SE 931 board Refer to 4 6 Sensor Detection LOAD PAPER Detection sensor Paper sensor Contents A sensor does not detect the printing paper when the power is turned on or when the door is opened or closed Possible cause 1 Printing...

Page 63: ...urity check of the IC tag is NG Possible cause 1 A ribbon for the different model is installed in this unit 2 The IC tag is defective 3 A ribbon is not installed correctly 4 IC tag contact mechanical block is defective 5 IC tag sensor or the related harness is defective CN 3048 board Refer to 4 6 Sensor Detection UNRECOGNIZED RELOAD RIBBON ERROR LOG display TAG RW ERROR Detection sensor IC tag sen...

Page 64: ...fective so paper is not fed correctly Refer to 4 2 Motor Control 5 The paper pass sensor or the harness is defective LE 350 board SE 932 board Refer to 4 6 Sensor Detection ERROR LOG display FEED PASS ON Detection sensor Paper pass sensor Contents During loading the printing paper stays in the paper pass sensor detection area although the paper is transported Possible cause 1 Printing paper is jam...

Page 65: ...The paper edge sensor or the harness is defective LE 351 board SE 933 board Refer to 4 6 Sensor Detection ERROR LOG display JAM EDGE ON Detection sensor Paper edge sensor Contents The printing paper stays in the paper edge sensor detection area although the paper is transported Possible cause 1 Printing paper is jammed 2 The paper edge sensor is dirty 3 The roller to transport the printing paper i...

Page 66: ...takeup motor supply motor or driving block is defective so a ribbon cannot be wound or the ribbon winding speed is slow SU 137 board Refer to 4 2 Motor Control 3 The takeup FG sensor or the harness is defective SE 936 board Refer to 4 6 Sensor Detection HEAD HOME ERROR RESTART PRINTER ERROR LOG display HEAD HOME ERROR Detection sensor Head home sensor head position sensor Contents During rotation ...

Page 67: ... HOME ERROR RESTART PRINTER ERROR LOG display CUT HOME ERROR Detection sensor Cutter home sensor Contents When a cutter moves to the home position a cutter motor rotates but a cutter home sensor is not set low Possible cause 1 The cutter movement is interrupted by the printing paper remaining inside etc 2 The cutter assembly or driving block is defective Refer to 4 2 Motor Control and 4 6 Sensor D...

Page 68: ... The ribbon mark sensor block is dirty due to dust 2 The ribbon mark sensor or the related harness is defective LE 352 board SE 934 board Refer to 4 6 Sensor Detection EDGE ALARM RESTART PRINTER ERROR LOG display EDGE ALARM Detection sensor Paper edge sensor Contents The difference between the high and low level potentials of an paper edge sensor during printing is under 0 25 V Possible cause 1 Th...

Page 69: ...peration 13 During yellow printing 14 Printing paper return and ribbon cue after yellow printing during printing operation 15 During magenta printing 16 Printing paper return and ribbon cue after magenta printing during printing operation 17 During cyan printing 18 Printing paper return and ribbon cue after cyan printing during printing operation 19 During laminate printing 20 Till just before the...

Page 70: ...eriodically in 50 mm pitch Black lines appear on the printing side periodi cally in approximately 44 mm pitch 1 In case that the foreign object such as paper fiber or oil clings to the roller wipe it with ethyl alcohol Also perform the cleaning periodically Refer to Section 1 7 Cause Foreign particles clung to the thermal head Breakage of thermal head Defective thermal head Foreign particles clung...

Page 71: ... case of replacement 2 Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit These are because of parts common ality and improvement 3 Stock of Parts Parts marked with o at SP Supply Code column of the spare parts list may not be stocked Therefore the delivery date will be delayed 4 Harness Harnesses with no part number are not registered as spare parts ...

Page 72: ...7 2 UP DR200 Cover Block 1 1 1 1 1 2 No Part No SP Description 1 3 636 658 31 s SCREW STEP 2 3 649 378 01 o FILTER 7 2 Exploded Views ...

Page 73: ...UNTED CIRCUIT BOARD SE 930 104 X 2188 363 1 s SUB ASSY KEY DOOR 105 1 455 030 21 s SOLENOID PLUNGER 106 1 835 053 31 s CABLE FLEXIBLE FLAT 25 CORE 107 3 286 366 01 s SPRING RIBBON SUPPORT 108 3 286 388 01 s SPRING RD EXTENSION 109 3 669 596 01 s WASHER 2 3 STOPPER 110 3 736 779 21 s MAGNET No Part No SP Description 111 3 857 612 01 s SHEET CONTROL 112 3 869 258 01 s SPRING EXTENSION 113 4 995 081 ...

Page 74: ...2 3 636 526 02 s BEARING 6 203 3 973 975 31 s DAMPER OIL 7 624 109 04 s STOP RING 5 0 TYPE E 7 628 253 15 s SCREW PS 2X5 7 685 871 01 s SCREW BVTT 3X6 S BVTT 3 x 6 PS2 x 5 BVTT 3 x 6 PS2 x 5 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 E5 0 E5 0 A B A B 201 201 202 202 203 203 ...

Page 75: ...D CIRCUIT BOARD LE 351 303 A 1443 640 A s MOUNTED CIRCUIT BOARD SE 933 304 1 480 679 11 s CUTTER UNIT 305 3 286 238 01 s ROLLER PAPER GUIDE 306 3 671 150 01 o CLAMP 7 685 871 01 s SCREW BVTT 3X6 S BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 301 302 303 304 305 305 306 ...

Page 76: ... s SPACER KG PAPER 404 3 973 975 31 s DAMPER OIL 405 3 990 457 01 s SPRING R FLAP 406 3 990 458 02 s ROLLER PAPER 407 3 990 459 01 s SPRING L FLAP 7 628 253 15 s SCREW PS 2X5 7 685 547 19 s SCREW BTP 3X10 TYPE2 N S 7 685 871 01 s SCREW BVTT 3X6 S BVTT 3 x 6 BVTT 3 x 6 PS2 x 5 BTP3 x 10 BTP3 x 10 PS2 x 5 A A B B 401 402 403 404 404 405 406 407 ...

Page 77: ... s SPRING EXTENSION 503 3 286 364 01 s SPRING COMPRESSION 504 3 286 420 02 s ROLLER CH RIBBON 505 3 748 167 01 s BEARING 7 624 105 04 s STOP RING 2 3 TYPE E 7 624 106 04 s STOP RING 3 0 TYPE E 7 685 855 01 s BVTT 2X10 S 7 685 871 01 s SCREW BVTT 3X6 S E3 0 BVTT 2 x 10 BVTT 3 x 6 BVTT 3 x 6 E3 0 E2 3 E2 3 501 502 503 504 505 505 ...

Page 78: ... GEAR CAM DRIVING 606 3 286 423 01 s E SPRING ARM LOCK LEVER 607 3 661 278 01 s PIN PARALLEL 608 3 854 416 01 s BEARING 630 609 3 854 417 01 s FLANGE BEARING 610 3 990 597 01 s WHEEL H WORM 7 624 105 04 s STOP RING 2 3 TYPE E 7 624 106 04 s STOP RING 3 0 TYPE E 7 628 254 05 s SCREW PS 2 6X5 7 685 871 01 s SCREW BVTT 3X6 S PS2 6 x 5 BVTT 3 x 6 E3 0 E3 0 E2 3 E2 3 E2 3 BVTT 3 x 6 601 602 603 604 605...

Page 79: ... 709 3 286 192 01 s SPRING TENSION LEVER EXTENSION 710 3 286 193 01 s SPRING TENSION PLATE EXTENSION BVTT 3 x 6 PS 2 6 x 5 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 701 702 703 704 705 706 707 708 709 710 711 711 712 713 714 715 715 715 716 717 No Part No SP Description 711 3 398 527 01 s BEARING C ROLLER 712 3 603 423 01 s BALL BEARING NON FLANGED 713 3 632 494 01 o RE USE CLAMP 714 3 661 278 0...

Page 80: ... 01 s BEARING ROLLER 806 3 286 185 02 s GEAR M1Z30 TAKEUP 807 3 286 190 01 s E SPRING ARM_R 808 3 286 393 01 s GEAR 74 TAKEUP DRIVE 809 3 286 394 01 s GEAR OWC TAKEUP DRIVE 810 3 286 395 01 s GEAR 64 TAKEUP DRIVE No Part No SP Description 811 3 398 527 01 s BEARING C ROLLER 812 3 603 423 01 s BALL BEARING NON FLANGED 813 3 661 278 01 s PIN PARALLEL 814 3 669 596 01 s WASHER 2 3 STOPPER 815 3 748 1...

Page 81: ...3 612 A s MOUNTED CIRCUIT BOARD SE 929 903 3 286 238 01 s ROLLER PAPER GUIDE 904 3 286 279 02 s LEVER PAPER 905 3 286 289 01 s SPRING EXTENSION 906 3 286 397 01 s SPRING EXTENSION 907 3 286 447 01 s ROLLER SUPPLY No Part No SP Description 908 3 636 526 02 s BEARING 6 909 3 854 416 01 s BEARING 630 910 3 854 417 01 s FLANGE BEARING 7 624 105 04 s STOP RING 2 3 TYPE E 7 624 109 04 s STOP RING 5 0 TY...

Page 82: ...NTED CIRCUIT BOARD SE 932 1003 A 1443 624 A s MOUNTED CIRCUIT BOARD LE 350 1004 3 286 238 01 s ROLLER PAPER GUIDE 1005 3 286 298 01 s SPRING EXTENSION 1006 3 990 495 02 s BRUSH 7 628 253 15 s SCREW PS 2X5 7 685 871 01 s SCREW BVTT 3X6 S BVTT 3 x 6 BVTT 3 x 6 PS 2 x 5 PS 2 x 5 BVTT 3 x 6 BVTT 3 x 6 1001 1002 1003 1004 1005 1006 ...

Page 83: ... 1106 3 632 494 01 o RE USE CLAMP 1107 3 636 526 02 s BEARING 6 1108 3 661 278 01 s PIN PARALLEL 1109 3 854 416 01 s BEARING 630 1110 3 854 417 01 s FLANGE BEARING 1111 3 990 598 01 s GEAR P IDLER 7 624 105 04 s STOP RING 2 3 TYPE E 7 624 109 04 s STOP RING 5 0 TYPE E 7 685 871 01 s SCREW BVTT 3X6 S E5 0 E2 3 E2 3 E2 3 E2 3 E2 3 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 1101 1102 1103 1104 1105 1106 1106 1...

Page 84: ...s ROLLER PLATEN 1209 3 286 449 01 s GEAR CAPSTAN 1210 3 287 438 01 s SPRING EXTENSION E3 0 E4 0 E3 0 PS3 x 4 BVTT 3 x 6 1201 1202 1203 1204 1205 1205 1206 1207 1208 1209 1210 1211 1211 1211 1211 1212 1212 1213 1214 No Part No SP Description 1211 3 603 423 01 s BALL BEARING NON FLANGED 1212 3 661 278 01 s PIN PARALLEL 1213 3 696 510 01 s WASHER 3 STOPPER 1214 3 700 806 01 s SPRING COMPRESSION 7 624...

Page 85: ...EVER 1307 3 294 307 01 s FRANGE S HEAD GUIDE 1308 3 398 527 01 s BEARING C ROLLER 1309 3 452 233 01 s SPRING EXTENSION 1310 3 669 596 01 s WASHER 2 3 STOPPER 1311 3 854 416 01 s BEARING 630 1312 3 854 417 01 s FLANGE BEARING 7 624 105 04 s STOP RING 2 3 TYPE E 7 624 106 04 s STOP RING 3 0 TYPE E 7 685 871 01 s SCREW BVTT 3X6 S E3 0 E2 3 E2 3 E3 0 BVTT 3 x 6 E3 0 1301 1302 1302 1302 1303 1303 1303 ...

Page 86: ...6 421 01 s BEARING HK0609T2 NEEDLE 1406 3 286 444 01 s ROLLER PINCH 1407 3 452 874 01 s SPACER PINCH ROLLER 1408 3 636 526 02 s BEARING 6 1409 3 873 004 01 s SPRING EXTENSION 1410 3 286 271 02 s FRANGE HEAD GUIDE 7 624 106 04 s STOP RING 3 0 TYPE E 7 624 110 04 s STOP RING 6 0 TYPE E 7 685 871 01 s SCREW BVTT 3X6 S E3 0 E3 0 E6 0 E3 0 E3 0 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 E6 0 1401 1402 1403 1404 ...

Page 87: ...1501 3 286 107 01 s CAM L PINCH 1502 3 286 108 01 s CAM R PINCH 1503 3 286 286 01 s CAM R HEAD 1504 3 286 311 01 s CAM L HEAD 1505 3 636 526 02 s BEARING 6 1506 3 661 278 01 s PIN PARALLEL 7 624 105 04 s STOP RING 2 3 TYPE E 7 624 106 04 s STOP RING 3 0 TYPE E 7 624 109 04 s STOP RING 5 0 TYPE E 7 624 111 04 s STOP RING 7 0 TYPE E ...

Page 88: ... 318 201 81 s SCREW B 1 4X2 5 TAPPING PSW 3 x 6 PS 3 x 10 BVTT 3 x 6 BVTT 3 x 6 E2 3 E2 3 E2 3 E2 3 E2 3 E3 0 E3 0 E2 3 E2 3 E2 3 E2 3 1001 1601 1602 1603 1604 1605 1606 1606 1607 1608 1609 1611 1611 1612 1612 1614 1614 1615 1615 1609 1610 1613 1613 No Part No SP Description 1611 3 452 895 01 s PLATE ROLLER EARTH 1612 3 603 423 01 s BALL BEARING NON FLANGED 1613 3 661 278 01 s PIN PARALLEL 1614 3 ...

Page 89: ... 01 o RE USE CLAMP 1710 3 669 596 01 s WASHER 2 3 STOPPER BVTT 3 x 6 PS 2 6 x 5 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 E7 0 E7 0 E4 0 E4 0 E3 0 E3 0 PSW 3 x 6 1701 1702 1703 1704 1705 1706 1707 1708 1709 1710 1710 1711 1712 1713 1713 1714 1714 No Part No SP Description 1711 3 701 439 21 s WASHER 1712 3 748 167 01 s BEARING 1713 3 873 023 01 s SPRING EXTENSION 1714 3 990 ...

Page 90: ...ON FLANGED 1811 3 661 278 01 s PIN PARALLEL 1812 3 701 439 21 s WASHER 1813 3 748 167 01 s BEARING 1814 3 854 445 01 s BEARING 850 1815 3 868 620 01 s SPACER THRUST PLATEN PS 2 6 x 5 PSW 3 x 6 E4 0 E4 0 E5 0 E5 0 E7 0 E7 0 E3 0 E3 0 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 10 1801 1802 1803 1804 1805 1806 1807 1808 1809 1810 1810 1811 1811 1811 1811 1812 1813 1814 1814 1815 1815 No Part No SP Des...

Page 91: ...BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 K3 x 6 B3 x 6 BVTT 3 x 10 1902 1904 1905 1906 1907 1908 1909 1910 1910 1901 1901 1903 No Part No SP Description 1906 1 963 326 11 s HARNESS SUB WIRE GROUND 1907 1 965 863 11 s HARNESS SUB SW PS S 1908 1 965 990 11 s HARNESS SUB AC SW70 L 1909 1 965 991 11 s HARNESS SUB AC SW70 N 1910 3 632 494 01 o RE USE CLAMP 7 682 247 09 s SCREW K 3X6 7 682 547 09 s S...

Page 92: ...UNTED CIRCUIT BOARD MEC 36 2003 A 1443 641 A s MOUNTED CIRCUIT BOARD CN 3049 2004 1 835 051 31 s CABLE FLEXIBLE FLAT 29 CORE 2005 1 835 052 31 s CABLE FLEXIBLE FLAT 32 CORE 7 682 645 01 s SCREW PS 3X4 7 685 871 01 s SCREW BVTT 3X6 S BVTT 3 x 6 BVTT 3 x 6 BVTT 3 x 6 TO THERMAL HEAD TO KY 632 PS3 x 4 2001 2003 2002 2004 2005 ...

Page 93: ...N TRAY 1pc A 1527 613 B s ASSY EJECT TRAY 1pc A 1541 848 A s ASSY SCRAP TRAY 1pc 1 790 081 71 s CABLE USB 1pc 3 286 240 02 s CORE PAPER 1pc 3 297 457 01 s COMPACT DISC 2pcs 3 700 277 01 s WASHER D3 2 D9 2pcs 3 748 167 01 s BEARING 1pc 3 992 841 01 s ADAPTOR EJECT PAPER 2pcs 7 624 105 04 s STOP RING 2 3 TYPE E 7pcs 7 685 533 19 s SCREW BTP 2 6X6 TYPE2 N S 7 3 Packing Materials Supplied Accessories ...

Page 94: ......

Page 95: ...SDRAM 256Mx2 FLASH ROM IC201 USB CONTROL CN1001 IC1002 IC103 USB CUTE0 THERMAL HEAD MOTOR DRIVER IC6 IC12 VH 1 WIRE CONTROL IC5 MOTOR CUTTER UNIT FAN ROOM HEAD CUTE1 SENSOR CONNECT KEY LCD CN 3048 CN 3049 KY 632 MEC 36 MA 168 POWER SUPPLY RIBBON IC TAG IC104 IC603 IC605 AC IN 5V 12V 24V 5V 12V ...

Page 96: ......

Page 97: ...9 1 9 1 UP DR200 Section 9 Frame Wiring ...

Page 98: ...E 25 HEAD_ARM_POS 24 HEAD_ARM_HOME 23 HEAD_POS 22 HEAD_HOME 21 PINCH_POS 20 PINCH_HOME 19 GND 18 SUPPLY_FG 17 PAPER 16 RIBBON_MARK_L 15 PAPER_SIZE 14 TAKEUP_FG 13 PAPER_EDGE 12 PAPER_FG 11 PAPER_PASS 10 RIBBON_MARK_R 9 PAPER_DOOR 8 RIBBON_DOOR 7 TAG_I2C_CLK 6 TAG_I2C_DATA 5 GND 4 ROOM_TH 3 PLATEN_TH 2 GND 1 CN902 GND 29 ASSIST_MTR1 28 ASSIST_MTR0 27 ROOM_FAN_ON_OFF 26 SUPPLY_MTR1 25 SUPPLY_MTR0 24...

Page 99: ...BON_DOOR_PLG0 1 CN452 GND 2 TAG_READ 1 CN361 GND 2 PAPER_DOOR 1 CN351 GND 2 PAPER_EDGE 1 CN401 GND 3 NC 2 5V PAPER_EDGE_LED 1 CN391 STMV 6 nB 5 nA 4 B 3 A 2 STMV 1 CN14 HEAD_L_MTR1 2 HEAD_L_MTR0 1 CN221 PINCH_MTR1 2 PINCH_MTR0 1 CN201 GND 3 TAKEUP_FG 2 5V 1 CN441 GND 3 PAPER_FG 2 5V 1 CN431 GND 3 RIBBON_MARK_L 2 RIBBON_MARK_R 1 CN421 GND 4 HEAD_POS 3 HEAD_HOME 2 5V 1 CN311 GND 4 PINCH_POS 3 PINCH_...

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Page 101: ... commercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instruments 2 A battery operated AC milliammeter The Data Precision 245 digital multimeter is suitable for this job 3 Measuring the voltage drop across a resistor by means of a VOM or battery operated AC voltmeter The limit indication is 5 25 V so analog meters must have an accurate...

Page 102: ...Sony Corporation B2B Solution Business Group Printer Business Div 2008 2 22 Published by Sony Techno Create Corporation 2008 UP DR200 SY E 9 887 904 01 ...

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