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Annex 

22 

Installation manual 

pellet

top

 

The impact protection mat must be large enough that the entire stream of pellets strikes it. Normally, it must be 
attached so that it swings freely. (Exception: very small storage areas). The impact protection mat must be long 
enough that the pellets are not blown underneath it 
and do not push it away. Pieces of carpet or softer plastic/rubber are unsuitable for this purpose and can lead to 
major damage. 
 

Piping and electrical installations in the storage area 

Open electrical wiring, fuse boxes and light sources are prohibited in the 
pellet storage area. Any installations which cannot be avoided must be of 
explosion-protected (air- and moisture-tight) design. Due to the danger of 
condensation and burst pipes, there should if possible be no water pipes 
in the storage area. If there are already cold water pipes in the room, and 
if it would be too expensive to remove them, they must be insulated to 
prevent the formation of condensation. Any pipelines in the trajectory of 
the pellets must be protected appropriately against the flow of pellets 
(e.g. with deflector plates, wooden panelling). 

 

 

Protection against humidity and moisture 

Pellet are highly hygroscopic. This means that they swell strongly and become unus-
able if they come into contact with water or damp walls. For this reason, the pellet 
storage area must remain dry throughout the year. If there is a danger of damp walls, 
use pellet boxes or install appropriate protection against moisture (e.g. back-
ventilated wooden panelling on the walls). 

 

Structural requirements and the required fire resistance classes 

Walls and supporting parts must meet the structural requirements with regard to the weight load imposed by the 
pellets (bulk weight 650 kg/m³). The perimeter walls and the storey ceiling must meet the requirements of the 
respective fire resistance classes. 
In Austria, fire resistance class EI90/REI90/F90 applies. Different rules apply in Germany, depending on the 
province. 
All transitions to the existing brickwork as well as the corners and passages are dust-tight. 
The following wall thicknesses and materials have proved effective in practice: 

Material 

Thickness / finish 

Fire resistance class 

Building bricks 

a least 12 cm, plastered on both sides EI90/REI90/F90 

Hollow block 

a least 17 cm, plastered on both sides EI90/REI90/F90 

Concrete 

min. 10 cm 

EI90/REI90/F90 

Wooden structure  12 cm beams with 62 cm spacing, with 3-layer panel facing on both sides 

 

Warning on storage room door 

 

Attach warning stickers. 

 

Access to the storage area 

The access route must be suitable for silo vehicles. As a rule, a width of 
at least 3 m and a clearance height of >4 m is required.  
 
If possible, the storage area should be directly behind an outer wall, as 
the injection and suction pipes preferably should be routed into the 
open air. It is also advisable to provide a 230V power socket in the out-
er wall in the direct vicinity of the fill couplings, for connection of the 
pellet supplier's suction fan. 

 

 

9.3  Chimney connection 

The correct dimensioning of the chimney and the selection of the right chimney system are important precondi-
tions for correct functioning of the heating system. The chimney must route off the gases reliably at all times. 
The chimney should be moisture-resistant, e.g. made from stainless steel. Adequate insulation of the chimney 
must be provided. 

Trajectory of the 

pellets 

Trajectory of the 

pellets 

Deflector 
plate 

Wiring and pipe-
lines to be pro-
tected 

Wiring and pipe-
lines to be pro-
tected 

Deflector 
plate 

Summary of Contents for pellet top touch 35

Page 1: ...Read carefully before operating Pellet boiler pellettop touch Installation manual for qualified personnel DR 6015 EN v18 202002...

Page 2: ...rload protection 14 6 4 Return flow boosting RFB 15 7 Electrical connection 16 7 1 Connections to the boiler power element 16 7 2 Power supply for the heating system 17 7 3 EMERGENCY OFF switch 17 7 4...

Page 3: ...pproved spare parts Technical modifications to the product by the user Copyright This manual is protected by copyright Reprinting translation and reproduction of this manual in its entirety or in part...

Page 4: ...egional guidelines directives and laws pertaining to the operation of wood and pellet fired combustion systems The modification or disabling of safety equipment is strictly prohibited The fire buildin...

Page 5: ...pe diameter cm 15 15 20 20 Height flue gas pipe centre 1 D cm 46 46 59 59 Flue gas mass flow full load g s 30 37 40 55 Flue gas mass flow partial load g s 10 13 5 14 20 Max flue gas temperature full l...

Page 6: ...small parts 2 1 Ash scraper 3 1 Ash pan 4 1 Operation manual pellettop 5 1 Transparent bag with 2 x ash pan handles 4 x hinge bolt hose clamps 1 x stainless steel combustion grate 4 x adjustable feet...

Page 7: ...glow pencil 12 Stainless steel combustion grate 13 Ash container 14 Combustion chamber pellettop 49 70 1 Motors for heat exchanger clean ing 2 Lambda sensor 3 Cladding door 4 Operating unit 5 Suction...

Page 8: ...rted to the back of the boiler pellettop 49 70 in addition from the boiler top 2 x ring screws M20 1 mountable not included in the scope of delivery Fig 4 1 Fig 4 2 4 2 Removing the shipping timber pe...

Page 9: ...ontainer will be mounted on The cables for the ash extraction auger motors and the cover switch for the ash container are laid on both sides of the boiler The following procedure describes the install...

Page 10: ...2 Fig 5 5_Fitting the augers Install the ash extraction augers Insert the augers 1 Turn the augers to ensure that the bayonet lock socket at the end of the auger latches into the catch on the motor F...

Page 11: ...d as follows Unscrew the switch from the boiler Release screws at switch head 3 and turn head 180 degrees Release screws at roller lever 4 and turn head 90 degrees Replace the switch on the boiler pos...

Page 12: ...ole for emission measurement Make the hole for the emission measurement according to the following images recommendation according to standard If these specifications cannot be implemented then make t...

Page 13: ...ntent of the system l kW Boiler output kW Example 1166 litres 46 64 l kW 25 kW Overall output of heat supply German hard ness Specific water content of the system 20 l kW 50 kW 16 8 dH 50 kW to 200 kW...

Page 14: ...overload protection 4 Drain 5 Sensor for thermal overload protection Dimension of connections Technical specifications 5 6 3 Thermal overload protection Fit the thermal overload protection valve befor...

Page 15: ...oster is a guarantee condition of SOLARFOCUS During installation make sure that there is a clearance 20cm between the boiler and the return booster module to allow for subsequent replacement of pump c...

Page 16: ...Room sensor HC1 optional X42 Outside temperature sensor Boiler X4 Automatic ignition X16 Automatic ash extraction X19 ID fan X20 Overtemperature reset OTR X23 Feed motor X24 Heat exchanger cleaning X...

Page 17: ...ent covers Fig 7 2 Cable duct 1 for sensor lines on the left side of the boiler Cable duct 2 for power lines on the right side of the boiler Power element cover 3 Lower cover 4 7 5 System type Suction...

Page 18: ...use the following functions mySOLARFOCUS app Weatherman function IP VNC Remote access to the boiler control Sending e mails 7 8 Types of sensors overview Measuring sleeve Cable Sensor type Art No Use...

Page 19: ...ating Size Function F1 T 3 15 A 5x20 mm Fuse 230V AC Pre fuse main transformer F2 T 125mA 5x20 mm Fuse 230V AC Pre fuse standby transformer F3 T 10 A 5x20 mm Fuse 230V AC Relay outputs F5 F 8A 5x20 mm...

Page 20: ...ture resistance of the hose 60 C Route hose as straight as possible To avoid sagging use the SOLARFOCUS item support shell made of zinc plated sheet steel The hose must be attached to the floor at sev...

Page 21: ...lows the door to be opened when the storage area is full We recommend that you provide a means of checking the filling level of the store by eye e g by cutting small windows in the wooden boards Posit...

Page 22: ...equirements with regard to the weight load imposed by the pellets bulk weight 650 kg m The perimeter walls and the storey ceiling must meet the requirements of the respective fire resistance classes I...

Page 23: ...ny specimen firing ordinance For heating appliances with a nominal output of up to 35 kW a combustion air opening of at least 150 cm or 2 x 75 cm routed directly into the open air must be provided Alt...

Page 24: ...pellettop 9 5 Storeroom and conveying system Overview Suction system with suction heads Suction system with suction auger Suction system with suction heads and sloping floor Pellet box with suction sy...

Page 25: ...Annex Installation manual pellettop 25 Boiler cascade solution with different storage conveying system...

Page 26: ...Annex 26 Installation manual pellettop 9 6 Commissioning log...

Page 27: ...Annex Installation manual pellettop 27...

Page 28: ...Annex 28 Installation manual pellettop 9 7 Customer service order form...

Page 29: ...Annex Installation manual pellettop 29...

Page 30: ...Annex 30 Installation manual pellettop...

Page 31: ...Annex Installation manual pellettop 31...

Page 32: ...products that take the strain off the envi ronment and your wallet Everything from a single source Biomass heating Solar systems Heat pumps Fresh water equipment Tested leading edge technology EN ISO...

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