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Annex 

Installation manual 

pellet

top

 

23 

Cross-section and chimney height 

The necessary cross-section depends on the nominal output of the heating system and the effective chimney 
height (at least 6.5 m). We recommend that you have the chimney calculations performed by qualified person-
nel. However, as a general rule of thumb: 

Rated boiler 

Chimney diameter 

up to 25 kW 

13 cm 

up to and incl. 30 kW 

13 to 15 cm 

up to and incl. 40 kW 

15 to 18 cm 

up to and incl. 60 kW 

20 cm 

 

Draught requirement for boiler: 

5 Pa

 

Important points regarding the chimney connector 

-  The chimney must be resistant to moisture (fire bricks or stainless steel) 
-  Ensure that the chimney is adequately insulated. 
-  The cross-section should correspond to the boiler flue gas pipe diameter. Consult your chimney sweep for 

the corresponding calculation. 

-  The effective height should be minimum 6.5 m. 
-  The flue gas pipe must rise and be insulated; avoid unnecessary bends; keep the flue gas pipe as short as 

possible. 

-  Draught regulator required! We recommend the use of an explosion flap. 
-  Maximum deviation between the diameter of the flue gas pipe and the diameter of the existing flue is one 

size larger or smaller (always consult the manufacturer) 

Supply and exhaust air 

The following applies for Austria (in accordance with ÖN H 5170): 
-  For the supply air, 2 cm² per kW thermal output of the fuel, but allow at least 200 cm² free cross-section. 

(Fuel heat capacity = boiler capacity / efficiency) 

-  For the exhaust air, allow at least 180 cm² free cross-section up to 100 kW nominal heat and an additional 1 

cm² free cross-section for every further kW. 

 

The following applies for Germany (specimen firing ordinance): 
-  For heating appliances with a nominal output of up to 35 kW, a combustion air opening of at least 150 cm² or 

2 x 75 cm² routed directly into the open air must be provided. 

-  Alternatively, a door/window leading outside and a room content of at least 4 m³/kW nominal heat output are 

suitable. If the installation room does not abut onto an outside wall, combustion air supply via connecting 
rooms is possible. Here, the combustion air is supplied via a sufficiently dimensioned adjacent room which 
abuts onto an outside wall. 

-  From 35 to 50 kW, provide a free aeration cross-section of at least 150 cm². From 50 kW upwards, for aera-

tion and ventilation, provide a minimum free cross-section of 150 cm² for each, plus 2 cm² per KW in excess 
of 50 kW. 

 

Calculate at least a further 20% for wire mesh in the aeration cross-section. 

9.4  Recommendations of the EU energy efficiency directive 

Use of a buffer tank 

-  As the most complete combustion of wood pellets is possible only when the boiler is in normal operation and 

as greater losses and higher emissions occur during the warm-up and burn-out phases, the use of a buffer 
tank is recommended. 

-  This tank stores the water heated by the boiler, allowing the connected devices (e.g. heating circuit, DHW 

tank, fresh water module, etc.) to access it as required. 

-  This ensures sufficiently long, uninterrupted combustion periods for the boiler. 

Use of high-efficiency heating pumps 

-  When using external heating pumps (e.g. return flow boosting, heating circuit pumps, etc.), high-efficiency 

pumps with energy efficiency class A should be used. 

-  Savings potential up to 80% in drive energy (compared to conventional heating pumps) with identical feed 

results. 

 

 Manufacturer's requirements for high-efficiency heat pumps: > The heater water must meet the specifica-

tions of standard VDI 2035. 

Summary of Contents for pellet top touch 35

Page 1: ...Read carefully before operating Pellet boiler pellettop touch Installation manual for qualified personnel DR 6015 EN v18 202002...

Page 2: ...rload protection 14 6 4 Return flow boosting RFB 15 7 Electrical connection 16 7 1 Connections to the boiler power element 16 7 2 Power supply for the heating system 17 7 3 EMERGENCY OFF switch 17 7 4...

Page 3: ...pproved spare parts Technical modifications to the product by the user Copyright This manual is protected by copyright Reprinting translation and reproduction of this manual in its entirety or in part...

Page 4: ...egional guidelines directives and laws pertaining to the operation of wood and pellet fired combustion systems The modification or disabling of safety equipment is strictly prohibited The fire buildin...

Page 5: ...pe diameter cm 15 15 20 20 Height flue gas pipe centre 1 D cm 46 46 59 59 Flue gas mass flow full load g s 30 37 40 55 Flue gas mass flow partial load g s 10 13 5 14 20 Max flue gas temperature full l...

Page 6: ...small parts 2 1 Ash scraper 3 1 Ash pan 4 1 Operation manual pellettop 5 1 Transparent bag with 2 x ash pan handles 4 x hinge bolt hose clamps 1 x stainless steel combustion grate 4 x adjustable feet...

Page 7: ...glow pencil 12 Stainless steel combustion grate 13 Ash container 14 Combustion chamber pellettop 49 70 1 Motors for heat exchanger clean ing 2 Lambda sensor 3 Cladding door 4 Operating unit 5 Suction...

Page 8: ...rted to the back of the boiler pellettop 49 70 in addition from the boiler top 2 x ring screws M20 1 mountable not included in the scope of delivery Fig 4 1 Fig 4 2 4 2 Removing the shipping timber pe...

Page 9: ...ontainer will be mounted on The cables for the ash extraction auger motors and the cover switch for the ash container are laid on both sides of the boiler The following procedure describes the install...

Page 10: ...2 Fig 5 5_Fitting the augers Install the ash extraction augers Insert the augers 1 Turn the augers to ensure that the bayonet lock socket at the end of the auger latches into the catch on the motor F...

Page 11: ...d as follows Unscrew the switch from the boiler Release screws at switch head 3 and turn head 180 degrees Release screws at roller lever 4 and turn head 90 degrees Replace the switch on the boiler pos...

Page 12: ...ole for emission measurement Make the hole for the emission measurement according to the following images recommendation according to standard If these specifications cannot be implemented then make t...

Page 13: ...ntent of the system l kW Boiler output kW Example 1166 litres 46 64 l kW 25 kW Overall output of heat supply German hard ness Specific water content of the system 20 l kW 50 kW 16 8 dH 50 kW to 200 kW...

Page 14: ...overload protection 4 Drain 5 Sensor for thermal overload protection Dimension of connections Technical specifications 5 6 3 Thermal overload protection Fit the thermal overload protection valve befor...

Page 15: ...oster is a guarantee condition of SOLARFOCUS During installation make sure that there is a clearance 20cm between the boiler and the return booster module to allow for subsequent replacement of pump c...

Page 16: ...Room sensor HC1 optional X42 Outside temperature sensor Boiler X4 Automatic ignition X16 Automatic ash extraction X19 ID fan X20 Overtemperature reset OTR X23 Feed motor X24 Heat exchanger cleaning X...

Page 17: ...ent covers Fig 7 2 Cable duct 1 for sensor lines on the left side of the boiler Cable duct 2 for power lines on the right side of the boiler Power element cover 3 Lower cover 4 7 5 System type Suction...

Page 18: ...use the following functions mySOLARFOCUS app Weatherman function IP VNC Remote access to the boiler control Sending e mails 7 8 Types of sensors overview Measuring sleeve Cable Sensor type Art No Use...

Page 19: ...ating Size Function F1 T 3 15 A 5x20 mm Fuse 230V AC Pre fuse main transformer F2 T 125mA 5x20 mm Fuse 230V AC Pre fuse standby transformer F3 T 10 A 5x20 mm Fuse 230V AC Relay outputs F5 F 8A 5x20 mm...

Page 20: ...ture resistance of the hose 60 C Route hose as straight as possible To avoid sagging use the SOLARFOCUS item support shell made of zinc plated sheet steel The hose must be attached to the floor at sev...

Page 21: ...lows the door to be opened when the storage area is full We recommend that you provide a means of checking the filling level of the store by eye e g by cutting small windows in the wooden boards Posit...

Page 22: ...equirements with regard to the weight load imposed by the pellets bulk weight 650 kg m The perimeter walls and the storey ceiling must meet the requirements of the respective fire resistance classes I...

Page 23: ...ny specimen firing ordinance For heating appliances with a nominal output of up to 35 kW a combustion air opening of at least 150 cm or 2 x 75 cm routed directly into the open air must be provided Alt...

Page 24: ...pellettop 9 5 Storeroom and conveying system Overview Suction system with suction heads Suction system with suction auger Suction system with suction heads and sloping floor Pellet box with suction sy...

Page 25: ...Annex Installation manual pellettop 25 Boiler cascade solution with different storage conveying system...

Page 26: ...Annex 26 Installation manual pellettop 9 6 Commissioning log...

Page 27: ...Annex Installation manual pellettop 27...

Page 28: ...Annex 28 Installation manual pellettop 9 7 Customer service order form...

Page 29: ...Annex Installation manual pellettop 29...

Page 30: ...Annex 30 Installation manual pellettop...

Page 31: ...Annex Installation manual pellettop 31...

Page 32: ...products that take the strain off the envi ronment and your wallet Everything from a single source Biomass heating Solar systems Heat pumps Fresh water equipment Tested leading edge technology EN ISO...

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