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Annex 

Installation manual 

pellet

top

 

21 

9.2  Pellet storage area 

Filling and suction pipe 

Couplings of 

"Storz Type-A, 

with 100 mm internal diameter are most commonly used as connection couplings 

for the tanker vehicle. The coupling nozzles fit exactly into the recesses around a sewer pipe of 110 mm exter-
nal diameter. The gap is sealed with mineral wool, silicone or foam. Easy accessibility to the connections must 
be ensured. The couplings must then be earthed against electrostatic charging with a cable (at least 4 mm²). 
The filling and suction pipe connections must be clearly labelled as such. 
 

Installation position of the filling and suction pipe 

The pipes must be positioned as high as possible in the storage area, 
so that the storage area can be completely filled. They must be at least 
20 cm from the ceiling (measured from the upper edge of the pipe to the 
ceiling), to ensure that the pellets do not strike the ceiling during injec-
tion (dispersal effect). 

 

Lines with light well 

If the filling pipes are installed in a light well, they must be routed in a 
straight line out of the light well for connection. A working space of at 
least 35 cm to 40 cm must be provided at the fill couplings. 

 

Access openings in the storage area 

In Austria, the fire door must be fire retardant to class T30. 
 
In Germany, no fire prevention requirements apply for storage quanti-
ties of up to 6,500 kg. 
 
All doors and access hatches must be of dust-tight design and open 
outwards. Wooden boards must be installed inside the door to prevent 
the pellets pressing against the door. This allows the door to be opened 
when the storage area is full. We recommend that you provide a means 
of checking the filling level of the store by eye (e.g. by cutting small 
windows in the wooden boards). 

 

 

Position of the pellet storage area and the boiler room 

Wood pellets are delivered in silo lorries and blown into the pellet stor-
age area. The silo vehicle should be able to drive up as close as possi-
ble to the filling connections / suction pipe. If the pellets are blown into 
the storage area over a long distance, there is mechanical strain on the 
pellets during filling, resulting in a certain amount of abrasion.  
When filling the storage area, the length of the hose and the firmly in-
stalled filling line should not exceed a total length of 30 metres. If longer 
distances need to be bridged, contact your pellet supplier to clarify what 
technical solutions he can provide. Every metre of hose length and eve-
ry bend produce more fine pellet dust during the filling procedure. It may 
be possible to route the line differently inside the building and consider-
ably reduce the length of the hose required to fill the storage area.

 

 

Impact protection mat 

It is essential to fit an abrasion- and tear-proof impact protection mat. This mat must be attached to the ceiling, 
in front of the filling pipe and at right angles to the plane of pellet injection. The impact protection mat should be 
20 to 50 cm away from the opposite wall. When the storage area is filled for the first time, check that the injected 
pellets hit the impact protection mat. The mat is installed to protect the wall against damage. If there are several 
filling pipes, further impact protection mats must be installed correspondingly. 
 

Seal 

Fire door T30 

Z-profile for board partition  Door protection 

board 

Summary of Contents for pellet top touch 35

Page 1: ...Read carefully before operating Pellet boiler pellettop touch Installation manual for qualified personnel DR 6015 EN v18 202002...

Page 2: ...rload protection 14 6 4 Return flow boosting RFB 15 7 Electrical connection 16 7 1 Connections to the boiler power element 16 7 2 Power supply for the heating system 17 7 3 EMERGENCY OFF switch 17 7 4...

Page 3: ...pproved spare parts Technical modifications to the product by the user Copyright This manual is protected by copyright Reprinting translation and reproduction of this manual in its entirety or in part...

Page 4: ...egional guidelines directives and laws pertaining to the operation of wood and pellet fired combustion systems The modification or disabling of safety equipment is strictly prohibited The fire buildin...

Page 5: ...pe diameter cm 15 15 20 20 Height flue gas pipe centre 1 D cm 46 46 59 59 Flue gas mass flow full load g s 30 37 40 55 Flue gas mass flow partial load g s 10 13 5 14 20 Max flue gas temperature full l...

Page 6: ...small parts 2 1 Ash scraper 3 1 Ash pan 4 1 Operation manual pellettop 5 1 Transparent bag with 2 x ash pan handles 4 x hinge bolt hose clamps 1 x stainless steel combustion grate 4 x adjustable feet...

Page 7: ...glow pencil 12 Stainless steel combustion grate 13 Ash container 14 Combustion chamber pellettop 49 70 1 Motors for heat exchanger clean ing 2 Lambda sensor 3 Cladding door 4 Operating unit 5 Suction...

Page 8: ...rted to the back of the boiler pellettop 49 70 in addition from the boiler top 2 x ring screws M20 1 mountable not included in the scope of delivery Fig 4 1 Fig 4 2 4 2 Removing the shipping timber pe...

Page 9: ...ontainer will be mounted on The cables for the ash extraction auger motors and the cover switch for the ash container are laid on both sides of the boiler The following procedure describes the install...

Page 10: ...2 Fig 5 5_Fitting the augers Install the ash extraction augers Insert the augers 1 Turn the augers to ensure that the bayonet lock socket at the end of the auger latches into the catch on the motor F...

Page 11: ...d as follows Unscrew the switch from the boiler Release screws at switch head 3 and turn head 180 degrees Release screws at roller lever 4 and turn head 90 degrees Replace the switch on the boiler pos...

Page 12: ...ole for emission measurement Make the hole for the emission measurement according to the following images recommendation according to standard If these specifications cannot be implemented then make t...

Page 13: ...ntent of the system l kW Boiler output kW Example 1166 litres 46 64 l kW 25 kW Overall output of heat supply German hard ness Specific water content of the system 20 l kW 50 kW 16 8 dH 50 kW to 200 kW...

Page 14: ...overload protection 4 Drain 5 Sensor for thermal overload protection Dimension of connections Technical specifications 5 6 3 Thermal overload protection Fit the thermal overload protection valve befor...

Page 15: ...oster is a guarantee condition of SOLARFOCUS During installation make sure that there is a clearance 20cm between the boiler and the return booster module to allow for subsequent replacement of pump c...

Page 16: ...Room sensor HC1 optional X42 Outside temperature sensor Boiler X4 Automatic ignition X16 Automatic ash extraction X19 ID fan X20 Overtemperature reset OTR X23 Feed motor X24 Heat exchanger cleaning X...

Page 17: ...ent covers Fig 7 2 Cable duct 1 for sensor lines on the left side of the boiler Cable duct 2 for power lines on the right side of the boiler Power element cover 3 Lower cover 4 7 5 System type Suction...

Page 18: ...use the following functions mySOLARFOCUS app Weatherman function IP VNC Remote access to the boiler control Sending e mails 7 8 Types of sensors overview Measuring sleeve Cable Sensor type Art No Use...

Page 19: ...ating Size Function F1 T 3 15 A 5x20 mm Fuse 230V AC Pre fuse main transformer F2 T 125mA 5x20 mm Fuse 230V AC Pre fuse standby transformer F3 T 10 A 5x20 mm Fuse 230V AC Relay outputs F5 F 8A 5x20 mm...

Page 20: ...ture resistance of the hose 60 C Route hose as straight as possible To avoid sagging use the SOLARFOCUS item support shell made of zinc plated sheet steel The hose must be attached to the floor at sev...

Page 21: ...lows the door to be opened when the storage area is full We recommend that you provide a means of checking the filling level of the store by eye e g by cutting small windows in the wooden boards Posit...

Page 22: ...equirements with regard to the weight load imposed by the pellets bulk weight 650 kg m The perimeter walls and the storey ceiling must meet the requirements of the respective fire resistance classes I...

Page 23: ...ny specimen firing ordinance For heating appliances with a nominal output of up to 35 kW a combustion air opening of at least 150 cm or 2 x 75 cm routed directly into the open air must be provided Alt...

Page 24: ...pellettop 9 5 Storeroom and conveying system Overview Suction system with suction heads Suction system with suction auger Suction system with suction heads and sloping floor Pellet box with suction sy...

Page 25: ...Annex Installation manual pellettop 25 Boiler cascade solution with different storage conveying system...

Page 26: ...Annex 26 Installation manual pellettop 9 6 Commissioning log...

Page 27: ...Annex Installation manual pellettop 27...

Page 28: ...Annex 28 Installation manual pellettop 9 7 Customer service order form...

Page 29: ...Annex Installation manual pellettop 29...

Page 30: ...Annex 30 Installation manual pellettop...

Page 31: ...Annex Installation manual pellettop 31...

Page 32: ...products that take the strain off the envi ronment and your wallet Everything from a single source Biomass heating Solar systems Heat pumps Fresh water equipment Tested leading edge technology EN ISO...

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