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FB BT - Giugno 2009 - Rev. 00 - 19

4. OPERATING PRINCIPLE AND CHARACTERISTICS OF THE VOLT-
 AGE AND CURRENT REGULATOR SYSTEM

The exciter stator has a residual magnetism, which guarantees self-
exciting of the generator on start-up.
The 

AVR

, powered by an auxiliary circuit on the main stator, acts on 

the exciter stator indirectly controlling the fi eld generated by the main 
rotor by means of the sequence exciter rotor - diode bridge - main rotor. 
The voltage regulator controls and keeps constant the output voltage of 
three-phase bridge rectifi er.
For avoid to damage the battery during the charge cycle  a current 
control progressively reduced the voltage when the current overtakes 
a preset value.
A frequency control progressively deactivates the machine when the 
engine speed drops below a pre-set, adjustable threshold preventing 
over-excitement at low operating speeds and abating the load engage 
effects on the engine.

5. GENERAL MECHANICAL AND ELECTRICAL SPECIFICATIONS 
FOR COUPLING WITH ENGINE

As an independent unit, designed to be built into a electricity generating 
set, it is impossible to apply all the signal decals on the generator during 
production. These decals, indicating a potential hazard or risk due to live 
components are supplied loose and have to be applied by the constructor 
of the electricity generating set in the positions indicated in the fi gure to 
the side once assembly of the whole set has been completed.
The generators in the 

FB

 range are designed to operate at a maximum 

tem per a ture of 40°C and at a maximum altitude above sea level of 
1000m at s.l.
The nominal performance indicated on the plate refers to operation within 
these temperature and altitude limits.
At temperatures over 40°C and/or altitudes above 1000m at s.l. a loss 
of performance should be expected (see table on the left).
The 

Sincro Technical Offi ce

 should be advised of any environmental 

con di tions that worsen the above limits.

The generators are fi tted with an air ventilation system, protective guards 
and drip-proof covers; they are not suitable for outdoor installation un-
less an adequate protective shelter is provided. When under storage, 
awaiting installation or in standby, it is advisable to use anticondensate 
heaters to protect the windings from damp.

In the event of installation inside a closed housing, make sure that the cooling 
air temperature for the generator does not rise above standard.
The housing must be constructed so that the engine air vent in the housing 
is separate from the generator air vent especially if the air inlet in the hous-
 ing has to be supplied by the cooling fan. What’s more, the generator air 
vent should be constructed to prevent damp from entering by fi tting suit a ble 
protections. The housing should be designed so that there is a minimum 
clearance of 50mm between the generator air vent and any fl at surface.

If specifi ed on order, the generator can be fi tted with air fi lters.

Important! A drop in cooling air fl ow or inadequate protection of the 
gen er a tor can lead to damage and/or malfunction of the windings.

The engine induces quite complex vibrations, including overtones that, 
when added to the generator vibrations, can cause substantial vibration 
levels damaging for the electricity generating set operation. Therefore 
it is es sen tial that the plant engineer takes all necessary measures to 
ensure align ment and provide a fi rm base and supports in order to pre-

ENGLISH

Ambient temp.   (°C)    40       45       50       55       -          -
                               

1         0,96     0,82     0,88    -          -

Altitude (m)                1000   1500   2000   2500   3000    -
                               

1         0,96    0,93     0,90    0,86     -

Power factor                 1         0,8      0,7      0,6      0,5      -
                               

1        1          0,93    0,88    0,84     -

Important! 

A drop in cooling air fl ow or inadequate 

protection of the gen er a tor can lead to 
damage and/or malfunction of the wind-
ings.

Summary of Contents for sincro FB4 BT

Page 1: ...Manuale di Uso e Manutenzione Use and Maintenance Manual FB4 BT...

Page 2: ...e frequenza 6 4 3 Regolazione scheda AVR 6 4 4 Messa in marcia 7 ASSISTENZA E MANUTENZIONE 7 1 Controllo degli avvolgimenti e dello stato di isolamento 7 2 Controllo dei cuscinetti 7 3 Anomalie e rime...

Page 3: ...entazione Usi non indicati in questa documentazione potrebbero essere fonte di danni al prodotto e fonte di pericolo La Sincro S r l declina qualsiasi responsabilit derivante dall uso improprio o dive...

Page 4: ...ollevatori etc Installazione ssa industriale stabilimento impianto Installazione ssa residenziale commerciale e industria leggera casa uf cio ospedale Gestione d energia cogenerazione punte di assorbi...

Page 5: ...PER ACCOPPIAMENTO CON IL MOTORE In quanto unit separata e destinata ad essere incorporata in un grup po elettrogeno non possibile applicare in fase di costruzione tutte le necessarie etichette di seg...

Page 6: ...itare il superamento dei limiti di vibrazione previsti dalle norme L alternatore dimensionato in conformit alla norma ISO 8528 9 I generatori bicuscinetto richiedono un telaio rigido per il sostegno d...

Page 7: ...statore e rotore alla angia 1 usando i 4 dadi autobloccanti 3 Veri care che le sedi coniche del rotore e del motore siano in contat to colpendo assialmente il rotore con un mazzuolo di plastica ed un...

Page 8: ...Messa a terra Avvertenza Una protezione inadeguata e o un allineamento errato del generatore possono essere causa di lesioni personali e o di danneggiamento dell attrezzatura La carcassa del generator...

Page 9: ...i funzionamento iniziali Potrebbero rendersi necessarie delle ulteriori regolazioni per assicurare un funzionamento ottimale in speci che condizioni d esercizio Se l alternatore deve funzionare a 50Hz...

Page 10: ...correttamente e che le protezioni non siano state rimosse All atto della messa in funzione porre attenzione ad eventuali rumori anomali che potrebbero indicare un allineamento non corretto tra motore...

Page 11: ...000 ore di funzionamento Importante La durata dei cuscinetti fortemente in uenzata dalle condizioni e dall ambiente di lavoro Importante Lunghi periodi di permanenza in un ambiente caratte rizzato da...

Page 12: ...i difettoso rif 37 Controllare il ponte diodi Collegamenti interrotti Controllare tutti i collegamenti TENSIONE CORRENTE BASSA La tensione in uscita non quella richiesta Regolare la tensione con il po...

Page 13: ...ostituzione del cuscinetto Far riferimento al paragrafo 7 4 1 Togliere l anello elastico seeger Togliere il o i cuscinetti tramite estrattori comuni Prendere il o i nuovi cuscinetti e mediante un risc...

Page 14: ...istenza telefonando allo 0039 0445 450500 Se dopo tale contatto risultasse necessaria la restituzione del prodotto il nostro Servizio Assistenza fornir al Cliente un numero di Rientro Materiale Autori...

Page 15: ...ale oppure a suo giudizio ad effettuarne la riparazione direttamente o per mezzo di of cine autorizzate senza assumersi alcun onere per il trasporto Rimane comunque esclusa qualsiasi altra forma di re...

Page 16: ...voltage and frequency 6 4 3 AVR board settings 6 4 4 Initial start up 7 AFTERSALES ASSISTANCE AND MAINTENANCE 7 1 Control of windings and electrical insulation 7 2 Control of bearings 7 3 Troubleshoot...

Page 17: ...structed solely for the appli cations indicated in this manual Any use not speci ed in this manual may cause damage to the product and become a source of hazard Sincro S r l declines all liability ari...

Page 18: ...nergy schemes The standard generators are designed to satisfy industrial electro magnetic emission limits and immunity standards In the event that generators have to comply with electromagnetic emissi...

Page 19: ...t s l a loss of performance should be expected see table on the left The Sincro Technical Of ce should be advised of any environmental conditions that worsen the above limits The generators are tted w...

Page 20: ...est to help the plant engineer in sizing the plant and its components Warning An error in installation use maintenance or replacement of parts can cause severe injury or death not to mention damage to...

Page 21: ...con tact by hammering the rotor axially with a plastic mallet and block Lock axially the rotor by turning the self locking nut 4 on the tie rod 2 Caution Before fastening the nut check that part of t...

Page 22: ...rotor and stator are perfectly aligned Replace the grilles 6 and t the plastic cap 7 6 2 4 Dismantling shape SAE For dismantling follow in reverse the instructions provided in section 6 2 3 6 2 5 Bloc...

Page 23: ...wire and Vb black wire the output of three phase bridge recti er reference n 32 paragraph 12 1 With the jumper on 48 V gure alongside the trimmer V changes the voltage between 45 to 58 V The current r...

Page 24: ...The condition of the windings can be checked by measuring their elec trical resistance to earth While running this test disconnect the voltage regulator It is usually suf cient to control the main wi...

Page 25: ...g a standard extractor Take the new bearing or bearings and heat them max 100 110 C so their diameter dilates before sliding them into position on the shaft Insert the rotor by following in reverse th...

Page 26: ...en connections Check all connections LOW VOLTAGE CURRENT Reference voltage is not set at desired value Adjust voltage with potentiometer V on the AVR Under frequency protecton not properly adjusted Ch...

Page 27: ...ll provide you with an Authorized Material Return RMA number that must be included both in the delivery document that accompany material Products that have been returned without following the procedur...

Page 28: ...s judgment to directly or through an authorized center carry out the repairing without undertaking transport costs We anyhow exclude forms of responsibility or obligation for other costs damages and d...

Page 29: ...FB BT Giugno 2009 Rev 00 29...

Page 30: ...30 FB BT Giugno 2009 Rev 00 12 1 EXPLODED VIEW FB2...

Page 31: ...C EMC filter Filtre EMC EMC filter Filtro EMC 24 1790210 Giunto a dischi Disk joint Joint disque Scheibenkupplung Acoplamiento de discos 25 4061011 Flangia campana SAE SAE bell flange Flasque SAE Flan...

Page 32: ...xc I A Uexc V V Iexc I A Type Stator Auxiliary Rotor Exciter stator Exciter rotor Type Stator Excitation Rotor Erreger stator Erreger rotor Typ Stator Erregung Rotor Stator excitatrice Rotor excitatri...

Page 33: ...FB BT Giugno 2009 Rev 00 33 12 4 GENERATORS WIRING DIAGRAM...

Page 34: ...relative au rapprochement des l gislations des tats membres concernant la compatibilit lec tromagn tique La v ri cation de compatibilit a t effectu e conform ment aux normes suivantes y cumplen 1 la...

Page 35: ...FB BT Giugno 2009 Rev 00 35...

Page 36: ...0445 446222 www sogaenergyteam com sales sincro sogaenergyteam com Sincro srl si riserva il diritto di modi care i dati per aggiornare o migliorare i propri prodotti senza alcun preavviso Sincro srl...

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