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CPSS Emergency MASTERYS EM

 10 to 80 kVA - Ref.: IOMMASELXX03-GB  00

SUMMARY

1. SAFETY STANDARDS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4

1.1.  IMPORTANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4
1.2.  DESCRIPTION OF SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

2. ENVIROMENTAL REQUIREMENTS AND MOVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

2.1.  ENVIRONMENTAL REQUIREMENTS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6
2.2.  MOVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

3. ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7

3.1. ELECTRICAL 

REQUIREMENTS 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7

4. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9

4.1.  SWITCHES AND INTERFACES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9

5. CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12

5.1.  INPUT CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
5.2.  EXTERNAL BATTERY CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
5.3.  GENERATOR CONNECTION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
5.4.  EXTERNAL ESD CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15

6. CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

7. MENU  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  18

7.1.  DISPLAY OVERVIEW  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  18
7.2.  TREE MIMIC PANEL MENU  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  18
7.3.  MENU FUNCTION DESCRIPTION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19

8. OPERATING PROCEDURES  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25

8.1.  UPS 10 TO 40 KVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25
8.2.  UPS 60 TO 80 KVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  26

9. OPERATING MODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28

9.1.  MODE WITH SWITCHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28
9.2.  MODE WITH NON PERMANENT SWITCHING . . . . . . . . . . . . . . . . . . . . . . . .  28
9.3.  MODE WITHOUT CUT OFF (CONVERTER MODE) . . . . . . . . . . . . . . . . . . . . .  29
9.4.  

MODE WITH SWITCHING AND ADDITIONAL SWITCHING DEVICE FOR PARTIAL 
TRANSFER OF THE LOAD (FOR 60 TO 80 KVA UPS ONLY) . . . . . . . . . . . . . . . .  29

9.5.  BYPASS MODE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29

10. STANDARD FEATURES AND OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  30

10.1.  MULTILEVEL COMMUNICATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  30
10.2.  STANDARD WEBPAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  31
10.3.  ADC CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  33
10.4.  ADC CARD WITH TEMPERATURE SENSOR  . . . . . . . . . . . . . . . . . . . . . . . . .  34
10.5.  ACS PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  34
10.6.  POWER SHARE (UPS 60 TO 80 KVA ONLY)  . . . . . . . . . . . . . . . . . . . . . . . . .  34
10.7.  INSULATION CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  35
10.8.  EXTERNAL MANUAL MAINTENANCE BYPASS  . . . . . . . . . . . . . . . . . . . . . . .  35
10.9.  SEPARATE AUXILIARY POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .  35
10.10. BACKFEED PROTECTION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  35
10.11.  PROTECTION ON MAINS SUPPLY AND ON AUXILIARY MAINS SUPPLY . . .  36
10.12. PROTECTION ON AN UPS WITHOUT AUXILARY MAINS SUPPLY . . . . . . . . .  37

11. WARNING AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  38

12. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  40

12.1. PREVENTIVE MAINTENANCE 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  40

13. TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  41

YOUR CONNECTION TO SAFETY

Thiele KG 

• V
orderer W

einberg 26 • D-71522 Backnang • T

el.: +49 (0)7191 3560-0 

• Fax.: +49 (0)7191 3560-19 

[email protected] 

• www

.thiele-kg.de

Thiele KG 

• V

orderer W

einberg 26 • D-71522 Backnang • T

el.: +49 (0)7191 3560-0 

• Fax.: +49 (0)7191 3560-19 

[email protected] 

• www

.thiele-kg.de

YOUR CONNECTION TO SAFETY

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YOUR CONNECTION TO SAFETY

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ACDC-DCDC

YOUR CONNECTION TO SAFETY

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SYSTEME

YOUR CONNECTION TO SAFETY

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CONTACT

YOUR CONNECTION TO SAFETY

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www

CALLBACK

Summary of Contents for MASTERYS EM

Page 1: ...Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560 19 info thiele kg de www thiele kg de Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560 19 in...

Page 2: ...performance Defective or faulty parts replaced free of charge must be made available to SOCOMEC which becomes the sole owner Replacement or repair of parts or any modifications to the product during t...

Page 3: ...ODE 29 10 STANDARD FEATURES AND OPTIONS 30 10 1 MULTILEVEL COMMUNICATION 30 10 2 STANDARD WEBPAGES 31 10 3 ADC CARD 33 10 4 ADC CARD WITH TEMPERATURE SENSOR 34 10 5 ACS PCB 34 10 6 POWER SHARE UPS 60...

Page 4: ...vice backfeed insulation The UPS may be powered from an IT distribution system with a neutral conductor Keep this manual in a convenient place for future consultation If the unit fails it must only be...

Page 5: ...nuclear facilities or any other application or systems where product failure is likely to cause substantial harm to people or property the products may have to be adapted For such use please contact...

Page 6: ...ry the packaged unit as close as possible to the installation site The unit has wheels that can be used to move it for short distances WARNING HEAVY WEIGHT Move the unit using a fork lift truck taking...

Page 7: ...dded to those generated by the UPS and during transi tory phases power failure and power return short current peaks may occur If loads with high leakage current are present adjust the differential pro...

Page 8: ...he neutral is not disconnected as even in the event of a single fault on the UPS it never has high potential when the mains and or auxiliary power supplies are disconnected upstream This is to prevent...

Page 9: ...al connector RS232 0 2 1 B B1 Q2 Q6 Q1 AUX MAINS MAINS OUT YOUR CONNECTION TO SAFETY Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560 19 info thiele kg de www th...

Page 10: ...2 MANUAL BYPASS the load is connected directly to the mains power supply Used for routine or special maintenance operations manual bypass in the event of a UPS failure to power applications from the...

Page 11: ...al operating This is the position for normal operation of the UPS for a continuous power supply to the load Q5 0 1 WARNING In this con guration the mains power supply to the recti er cannot be isolate...

Page 12: ...the corresponding symbol Connect the input cables to the terminals labelled MAINS SUPPLY L1 L2 L3 N observing phase cycle direction Go to step F if the UPS in use has been con gured in bypass blocked...

Page 13: ...elled POWER SHARE L13 L23 L33 N3 if the option is available Note If the system is installed on a raised oor such as in a data processing room leave a space of at least 20 cm between the power and the...

Page 14: ...ax 49 0 7191 3560 19 info thiele kg de www thiele kg de Thiele KG Vorderer Weinberg 26 D 71522 Backnang Tel 49 0 7191 3560 0 Fax 49 0 7191 3560 19 info thiele kg de www thiele kg de YOUR CONNECTION TO...

Page 15: ...tion devices between the UPS and the battery cabinet fuses and switches of sufficient capacity to protect the cables from the UPS to the battery cabinet As soon as the UPS is switched on before closin...

Page 16: ...ew minutes RED Load not powered Battery circuit open YELLOW ashing UPS on stand by UPS on manual bypass Maintenance alarm YELLOW A43 redundancy lost Load on battery Battery discharging On automatic by...

Page 17: ...on Steady M12 Module 1 present Steady General module 1 alarm Flashing M13 Module 2 present Steady General module 2 alarm Flashing M18 Load present Steady Overload Flashing M19 M28 Output load indicato...

Page 18: ...STATISTICS COMMANDS IMMEDIATE COMMANDS EXTENDED COMMANDS PARAMETERS PRESENT CONFIG PRESENT DATA SERVICE COMMISSIONING SETTING SERVICE CODE HISTORY HISTORY LOG YOUR CONNECTION TO SAFETY Thiele KG Vorde...

Page 19: ...ng from ADC input A40 EXTERNAL ALARM 3 Signalling from ADC input A41 EXTERNAL ALARM 4 Signalling from ADC input A42 REMOTE SERVICE ALARM This alarm indicates that a critical fault has occurred on the...

Page 20: ...UMBER OF EVENTS INTERNAL TEMPERATURE MIN AVERAGE MAX ENTER displays weekly graphics ENTER displays 24 hr graphics BATTERY TEMPERATURE MIN AVERAGE MAX ENTER displays weekly graphics ENTER displays 24 h...

Page 21: ...or Uni vi sion via the LAN network DHCP ENABLE DHCP DISABLE Enables the automatic allocation of the IP address by the net work server FORCE MODEM DIAL OUT Forces an immediate test modem call DISABLE C...

Page 22: ...ed in by using the UP and DOWN keys and ENTER to move to the next letter Note column A shows whether or not the parameter is visible in the PARAMETER CONFIGURATIONS menu SERVICE MENU This is used to c...

Page 23: ...ry capacity in Ah 6 60 1 000 x number of UPS BATTERY ELEMENTS Indicates the number of elements in series in a branch 114 132 BATTERY RECHARGE TEMP COMPENSATION Sets the recharge voltage compensation v...

Page 24: ...mer on the left side and the relative mimic panel are con gured as the concentrator Keyboard blocking procedure It is possible to lock unlock the keyboard using the buttons in the following sequence E...

Page 25: ...HIGH EFF MODE command from the IMMEDIATE COMMANDS menu Wait for the command to be executed bypass line on the M1 display on If this does not take place suspend the operation the auxiliary mains is not...

Page 26: ...witch Q2 to position 0 input mains OFF The UPS can be switched off 8 2 UPS 60 TO 80 KVA START UP IN NORMAL MODE Set the external battery switches to position 1 battery circuit closed Apply voltage to...

Page 27: ...of a separate input mains disconnect the UPS primary input mains If there is an external manual bypass carry out the procedure described above before activating this switch Return to normal mode Set...

Page 28: ...nt of a mains failure micro interruptions or extended power cuts the UPS continues to power the load using the energy stored in the battery The Expert Battery System keeps the user constantly informed...

Page 29: ...the switch over to bypass mode 9 5 BYPASS MODE If the maintenance bypass is activated using the appropriate procedure the load is powered directly from the maintenance bypass whereas the UPS is separ...

Page 30: ...ons can be made to satisfy the different levels of signalling and remote monitoring See the operating procedures paragraph to access the detailed functions of the cards installed in the slots RS232 48...

Page 31: ...it can be changed in the MAIN MENU SETTINGS CONNECTIVITY PERIPHERALS NETWORK TCP PORTS menu on the display Via the webpages it is possible to monitor the UPS and set the different functions available...

Page 32: ...ervice can be enabled in the SETTINGS MAIL NOTIFICATIONS web pages The e mail sending policy is defined by the events that have been selected by the user If a new event occurs a new email is sent All...

Page 33: ...ed to manage up to four normally closed or normally open outputs and up to three digital inputs in con gurable mode If more than one ADC card is used simultaneously the dip switch con gurations must b...

Page 34: ...itions is veri ed Mains failure 10 seconds and load rate 85 Mains failure 30 seconds and battery low condition In the presence of mains with overload 15 seconds Description of signals Message on the m...

Page 35: ...elected Maximum current that can be drawn from the power share terminals 16 A 250 VAC Ac3 3 phase 10 7 INSULATION CONTROLLER This device continually checks transformer insulation displaying an alarm m...

Page 36: ...45 A AC1 20 3 1 45 A AC1 60 A AC1 10 3 3 32 A AC1 32 A AC1 15 3 3 32 A AC1 32 A AC1 20 3 3 45 A AC1 45 A AC1 30 3 3 60 A AC1 60 A AC1 40 3 3 90 A AC1 90 A AC1 60 3 3 125 A AC1 125 A AC1 80 3 3 140 A A...

Page 37: ...switches rated current Model T1 10 3 1 32 A AC1 15 3 1 32 A AC1 20 3 1 45 A AC1 10 3 3 32 A AC1 15 3 3 32 A AC1 20 3 3 45 A AC1 30 3 3 60 A AC1 40 3 3 90 A AC1 60 3 3 125 A AC1 80 3 3 140 A AC1 10 ST...

Page 38: ...se sizing of the system It is activated in the event of Operation for long periods at high temperatures battery deterioration High number of overloads wrong sizing Continuous battery discharging mains...

Page 39: ...he equipment has to undergo regular checks by the support service in order to ensure optimum performance and efficiency If the Scheduled Inspection signal appears on the mimic panel the equipment shou...

Page 40: ...ervice centre to request machine cleaning 12 1 PREVENTIVE MAINTENANCE The equipment should be inspected at annual intervals to ensure continued trouble free operation The equipment could require preve...

Page 41: ...0 without derating 3000 max Acoustic noise dBA 55 dB 62 dB 1 Initial Condition Pout 80 Pn 2 360 V with Pout 90 Pn MASTERYS EM Sn kVA 10 15 20 30 40 60 80 Required cooling capacity m3 h 706 706 706 886...

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