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•  This manual provides important safety-related information. Thoroughly read and understand 

this manual before installing and using the product. 

•  Keep this manual in a convenient location so that you can refer to it whenever necessary.
•  The contents of this manual are subject to change without notice.

Uninterruptible Power Supply

Instruction Manual

BU60RE/BU100RE

Summary of Contents for POWLI BU100RE

Page 1: ...understand this manual before installing and using the product Keep this manual in a convenient location so that you can refer to it whenever necessary The contents of this manual are subject to chang...

Page 2: ...in communication equipment public transportation systems and so on Equipment with the same level of importance For equipment that greatly affects the safety of people and maintaining public functions...

Page 3: ...ries 2 SYMBOL This symbol indicates earth ground This symbol indicates turning on UPS This symbol indicates turning off UPS 3 INTERNAL BATTERY Internal battery voltage is 12 VDC 4 TEMPERATURE RATING T...

Page 4: ...rm installation and connection Page 5 Check the operation and displays Pages 15 Charge the battery Page 17 Measure the backup time Page 35 Read Using the UPS monitoring software and contact signal Pag...

Page 5: ...agnosis test 26 4 3 Battery life counter function 27 4 4 Changing the setting of the functions 27 5 Measuring the backup time 36 5 1 How to measure backup time 36 5 2 Estimated backup time 36 6 Mainte...

Page 6: ...e Warning Important information for safe operation is described Be sure to read it before installation and start of use Misuse may cause injury or property damage Carry the unit considering its weight...

Page 7: ...tore in places where the humidity is lower than 10 or higher than 90 Do not use the unit in places where the ambient temperature is lower than 10 C or higher than 55 C With no condensation Do not use...

Page 8: ...ces When installing the unit on a rack place it on the lower shelf Injury may result if the unit falls Make sure to use the mounting screws included with the brackets Mounting screws other than those...

Page 9: ...uch a condition stop using the unit and contact us at _____ for inspection and repairs Position the unit in such a way that you can immediately disconnect the AC input plug from the wall outlet commer...

Page 10: ...tery carefully so that you do not drop it Not doing so could cause injury or burns due to liquid acid leakage Use a specified battery for replacement Not doing so may cause a fire Replacement battery...

Page 11: ...ceptacle during the Battery Mode The unit may fail Do not connect a page printer such as a laser printer to the unit The unit repeatedly and frequently switches between Commercial Power Mode and Batte...

Page 12: ...operation If you specify a period longer than 3 months the internal timer is reset and the scheduled operation does not start Note that this period reduces to approximately half when the battery is de...

Page 13: ...cluded and there is no damage found on their appearance If you should notice defects or anything wrong contact us OMRON Electronic Systems Equipments Customer Support Center 1 Accessories related to t...

Page 14: ...t view Enlarged view of the display panel A Status indicator digital display B Power switch C Beep stop test switch D Battery addition lamp BU100RE only E Battery replacement lamp F Bypass operation l...

Page 15: ...otection switch C Cooling fan D Grounding terminal M4 screw E Power supply output receptacle F Input surge protection GND G AC input cable H Remote ON OFF port I Contact signal port J RS 232C port K A...

Page 16: ...bol Description Start the UPS Stop the UPS Suspend a beep UPS output power enabled supplied by operating on line mode battery mode Bypass output ON Additional battery unit connected to the UPS Batteri...

Page 17: ...accessible When performing maintenance on the connected devices follow the above instructions to ensure safety Do not connect devices such as dryers some solenoid valves etc which have a half wave re...

Page 18: ...utput The wiring of the plug strip heats up which may cause a fire Do not pinch or sharply bend the cable Do not fold or knot the cable Doing so may cause the cable to be damaged or heated which may c...

Page 19: ...e which may shorten the life of the battery The page printer has a large peak current so an excess of the connection capacity or a power failure due to instantaneous voltage drop may be detected Use i...

Page 20: ...panel The product serial number is inscribed on the bottom left side of the rear panel The product serial number label is also included 2 2 Installation Correct Positions Be careful not to get your fi...

Page 21: ...to be mounted on a rack place it on the lower part of the rack Dropping it may result in injury Be sure to use the supplied mounting screws Use of long screws other than those supplied for case mounti...

Page 22: ...each of right and left support angles 2 EIA JIS rack fix ing screws M5 at 2 rear positions The screw hole position for the front is at the second screw hole from the top the rear is at the second scr...

Page 23: ...les 5 Place the UPS on the support angles and push it completely into the rack and use the 2 included EIA JIS rack fixing screws M5 to securely fasten the ear brackets to the server rack 5 Push comple...

Page 24: ...tion Attach the included rubber feet for horizontal installation with the included M3 screws and position the unit horizontally For stationary horizontal installation make sure that this product does...

Page 25: ...y Output Receptacle of the UPS Note 1 When using a 2 pin input plug with a grounding wire connect the ground ing wire to earth in building When you want to use an AC adaptor connect it to the earth te...

Page 26: ...se the 15A plug included with the product at shipment Provide a wall outlet commercial power suitable for the shape of the 15A plug NEMA 5 15R It is possible to connect to a 2 pin outlet using the inc...

Page 27: ...cted devices into operation Including devices connected to the AC outlet of your PC The unit was charged before shipment but it may have self discharged during shipment resulting in a reduced backup t...

Page 28: ...attery go back to step 4 on page 15 If the problem persists after checking the 2 points above contact us ____ See also Setting switch can be used to turn the beeper ON OFF Page 28 6 Reconnect the AC i...

Page 29: ...ion Page 18 When you measure the backup time initial value of the unit in your environment this value can be used as a guide when checking the battery and deciding the UPS monitoring software setting...

Page 30: ...act us at _____ for inspection and repairs Position the unit in such a way that you can immediately disconnect the AC input plug from the wall outlet commercial power in the event a problem occurs If...

Page 31: ...er or not auto restart is performed See Page 28 Scheduled operation using the UPS monitoring software When performing scheduled operation in which the UPS is stopped and a device such as a breaker is...

Page 32: ...s automatically executed after the battery is charged When the self diagnostic test finishes successfully switching to AC output from commercial power is performed and normal operation starts When the...

Page 33: ...Same as above None OFF OFF Discharging Battery is dead so output stopped Charge the battery Operation during recovery from a power failure The unit automatically resumes output via commercial power if...

Page 34: ...Mode the battery level is displayed as a percentage in 3 levels with 100 battery voltage as fully charged and 0 as discharged In Commercial Power Mode normal operation the battery level is displayed...

Page 35: ...or 1 When Power switch is ON 2 When Power switch is OFF 7 8 OFF Discharging OFF Discharging 9 None Discharging OFF In Battery Mode due to power failure or AC input error Output will stop if Battery Mo...

Page 36: ...while pressing the beep stop switch while in state No 24 Switched to bypass operation due to abnormal drop in output voltage Note 1 Same as above Same as above Moved to bypass operation due to proble...

Page 37: ...ower switch is OFF indicates blinking indicates the display is ON indicates the display is OFF Stopped charging due to abnormal rise in battery charge voltage See also Replacing the battery Page 39 Se...

Page 38: ...ode starts automatically Status indicator No beep sounds After about 10 seconds when the test is complete the normal operation automatically starts 2 If the status indicator battery replacement lamp b...

Page 39: ...t beeps to a sustained beep release the switch Use a fine pointed tool such as a small screwdriver to maneuver the switch s lever 4 3 Battery life counter function 4 4 Changing the setting of the func...

Page 40: ...software or contact signal BS signal the unit automatically starts and begins to output when the commercial power is restored ON Does not automatically start when power is restored After the unit is...

Page 41: ...e B After UPS stopped the UPS is automatically started in the AC input s OFF to ON timing that is detected Definition of AC input OFF When AC input is OFF for 1 second or more Setting switch 4 is vali...

Page 42: ...en in Commercial Power Mode The unit s power output can be stopped by inputting a ON backup power supply stop sig nal BS that continues for 0 01 10 ms seconds or more Use this setting in commercial op...

Page 43: ...Input voltage is output as it is in Commercial Power Mode Low power consumption due to bypass output Input voltage is output as it is Output frequency The same as the input frequency due to normally b...

Page 44: ...gnal is not related to this setting When the remote ON OFF signal is ON the UPS stops the output immediately See also Page 30 4 4 2 UPS operation mode settings 1 Settable items and explanations There...

Page 45: ...being input these status indications blink and the beep sounds Beep Signal input output test start ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF Signal output test Contact signal is forced to turn...

Page 46: ...1 second 3 When the Power switch is turned OFF the setting mode quits and the unit enters power switch OFF status status Output voltage setting Power supply output stop delay time setting Signal input...

Page 47: ...g mode Normal status Output voltage setting Output voltage setting 100V Output 100V mode Factory shipped setting 110V Output 110V mode 115V Output 115V mode 120V Output 120V mode 10 minute delay 0 min...

Page 48: ...ture is lower The smaller the capacity of connected devices becomes the longer the backup time becomes Indication Value VA power factor W A power factor 100 W 1 Connect the AC input plug to commercial...

Page 49: ...consumption of connected devices W These backup times are for reference only Times may vary according to battery life and external environmental conditions temperature etc Backup time table Time unit...

Page 50: ...a sured the initial value to make judgment accurately When maintaining the connected equipment turn OFF the power switch and disconnect the AC input plug Even if commercial power to the UPS is stopped...

Page 51: ...n Some electrical energy still remains inside the spent battery Do not put the battery into fire and do not break it The battery may explode or leak dilute sulfuric acid Do not use a new battery and a...

Page 52: ...Pull out the battery connector holding its both ends to disconnect the connector Hold here to disconnect A battery can present a risk of electrical shock and high short circuit current The following...

Page 53: ...ove it Hold the battery securely with both hands so as not to drop it Battery pack Battery connector Pull here to remove the battery pack 5 Insert the new battery upright into the unit as far as it wi...

Page 54: ...cover Insert the tab on the left side of the plate cover into the hole in the UPS body and push the plate cover toward the body Securely tighten the 2 screws that were removed from the right side of...

Page 55: ...deformation or discoloration 2 Removing dust from the AC input plug power supply output receptacles of the UPS Stop all the connected devices and the UPS and disconnect the AC input plug from a wall...

Page 56: ...r2003 x64 Edition Windows XP x64 Edition Serial RS232C PowerAct Pro 4 x Note 1 Simple Shutdown Software Note 1 See 7 1 UPS service OS standard UPS service driver included software See 7 2 Contact sign...

Page 57: ...ate to perform auto shutdown 12 Output receptacle control The UPS output receptacles can be individually set to ON OFF 13 Redundant power supply support Two or more UPS can be connected to computers e...

Page 58: ...r PC when a power failure occurs It is possible to shut down multiple computers on the network Also you can perform desired operation by setting the automatic start stop of the UPS based on the schedu...

Page 59: ...operation by supplying commercial power and pressing the Start Switch However if the battery is dead you may not be able to start operation In this case replace the battery according to 6 2 Replacing...

Page 60: ...an be used When there is a power failure the computer can be shut down 1 Connect the UPS to a computer Only 1 computer can be connected to the UPS Cable Included connection cable RS 232C RS 232C Inclu...

Page 61: ...26 cable the OS standard UPS service in Windows Server 2003 XP 2000 can be used When there is a power failure the computer can be shut down 7 3 1 Connect the UPS to a computer Connection cable BUC26 s...

Page 62: ...PS service shut down Windows when low battery level is detected 1 Double click the Power supply options icon in Control Panels 2 Click the UPS tab in the Power supply options window Click the Select S...

Page 63: ...OK button in the Power supply options window Setup is complete When a power failure occurs Windows shutdown starts once the Low battery level signal is de tected If the power is restored before the Lo...

Page 64: ...Configure C button in the Power supply options window 2 In the Warning box place a check mark in the box to the left of Time from when battery drive starts until warning is issued M by clicking on it...

Page 65: ...p is complete Click When a power failure occurs Windows shutdown starts once the set time is exceeded or the low battery voltage signal is detected If the power is restored before the set time is exce...

Page 66: ...le Signal output TR Goes ON when an internal failure of the UPS occurs or when the battery life counter expires Battery Replacement Signal output WB Goes ON when the test determines that battery repla...

Page 67: ...ale DSUB9P Pin assignment Pin number Item 5 4 3 2 1 9 8 7 6 Front view Screw size inch screw 4 40 UNC 1 Battery LOW signal output BL 2 Trouble signal output TR 3 Backup stop signal input BS 4 NC 5 COM...

Page 68: ...mple of BS signal input circuit and the connected circuit COM UPS side BU 12V1K TLP627 To port on PC System side Connecting cable twisted or shielded COM UPS side GND System side Connecting cable twis...

Page 69: ...lay 7 4 8 Precautions and notes for the use of the Contact Signal Explanation When power is restored after the unit stopped automatically during a power failure the unit automatically restarts and sup...

Page 70: ...card model number SC20G sold separately 1 Turn OFF the power switch and disconnect the AC input plug Remove the 2 screws and remove the cover 8 1 Adding an SNMP Web card Using an SNMP Web card 8 8 2...

Page 71: ...for each IP Coordinated shutdown Multiple UPS can coordinate with each other to perform shutdown Log function The UPS power status battery status etc can be stored in the built in flash memory Compat...

Page 72: ...connecting an additional battery unit is extended 24 hours per unit 1 Remove the protective cover at the right side viewed form the back of the additional battery unit 2 Remove the protective cap of t...

Page 73: ...holder Additional battery cable It is mounted diagonally to prevent too much protrusion Protective cap M3 screw 3 Fix the cable holder of the connection cable to the back of the UPS with screws and co...

Page 74: ...o when you connect many devices to a plug strip or extension cord connected to the UPS if it is a long or thin cable Does not turn ON when power switch is pressed The unit does not start up when the i...

Page 75: ...utput frequency commercial operation Synchronous operation Synchronized with input frequency Asynchronous operation 50 60Hz 0 5 Hz Output frequency backup operation 50 60 Hz 0 5 Hz Output waveform In...

Page 76: ...ences 64 B Dimensions BU60RE BU100RE Unit mm Tolerance 1mm 462 434 85 Upright stand 3 M3 flat head 15 170 60 30 8 5 42 5 42 5 85 12 36 5 5 33 5 33 5 2 8 10 10 150 462 434 170 150 60 58 300 4 8 85 1 43...

Page 77: ...44 45 15 5 24 M3 flat head screw x4 4 dia 7x10 Oval hole 64 2 76 2 43 12 30 B B section view B 17 12 76 2 2 434 465 482 462 25 12 7 44 45 8 7 10 21 75 19 8 85 1 Ear bracket A M P 220 434 22 462 434 1...

Page 78: ...Dia 6 5 R 3 Dia 9 2 D i a 6 5 76 2 50 15 9 12 7 15 9 5 6 480 87 4 1 6 7 17 L 2 D i a 6 5 3 9 17 7 1 6 87 4 480 5 6 15 9 15 9 12 7 50 76 2 87 4 76 2 M5 flat head M5 flat head Rack rail Front left Rack...

Page 79: ...elf holding Inverter sine wave Power switch Control circuit Battery Step up converter Power supply output 100 VAC Capacity exceeded error During Line mode During Battery mode Output switching Commerci...

Page 80: ...No part or whole of this manual may be reproduced without permission The contents of this manual are subject to change without notice OMRON Corporation K1L D 11043B...

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