background image

Grill Assembly

Step 15:

Locate: Fig. 15A shows the inside of the Control 

Panel Assembly ( CP has (3) gas valves mounted 

on a manifold connected to the Hose, Sear Burner 

Valve and Regulator assembly (HVR). There is an 

Electronic Ignition assembly attached, which has 

(4) ignitor wires of different lengths to attach to 

each burner tube and the Sear Burner and (4) 

M6x15 bolts.

Refer to Fig. 15B and carefully thread the HVR with 

the Sear Burner ignitor wire through the opening 

in the front face of the Grill, make a turn to the 

left and bring it out through the opening in the 

left side of the Grill (Fig.15C). Allow it to hang free, 

as we will later make the connection to the Sear 

Burner.

 

 

 

 Assembly

 

Step15: Install 

the Control 

Panel As-

sembly

Locate

: Fig. 15A s

hows the ins

ide of the 

Control Panel 

Assembly ( 

CP has (3) 

gas 

valves mou

nted on a manif

old connect

ed 

to the Hose, 

Sear Burner 

Valve and Regu-

lator assembly 

(HVR). There 

is an Elec-

tronic Ignitio

n assembly

 attached, whic

has (4) ignit

er wires of d

ifferent lengt

hs to 

attach to ea

ch burner tu

be and the 

Sear 

Burner and 

(4) M6x15 bo

lts. 

Procedure:

 Refer to Fig.

 15B and ca

refully 

thread the HVR 

with the Sear 

Burner ig-

niter wire thr

ough the op

ening in the 

front 

face of the 

Grill, make 

a turn to the

 left and 

bring it out 

through the 

opening in 

the left 

side of the G

rill. Allow it 

to hang free,

 as 

we will later

 make the c

onnection to 

the 

Sear Burner. 

Refer to Fig.

 15C, and not

e that at eac

opening for 

the valve an

d burner co

nnec-

tion, there is

 a small key

hole slot. Th

e Ig-

niter Wires

are number

ed 1 to 3, s

tarting 

with # 1 as 

the Left Bur

ner. Carefully

 push 

each of the 

ignition wires 

through the

 holes 

to dangle in

side, resting

 in the keyhole 

slot. The sh

ortest wire is

 # 1 and the 

long-

est is for # 

3. We will at

tach these w

ires to 

each burne

r tube when 

we install th

e burn-

ers. Check 

to be certain

 that no wires

 have 

become disc

onnected fr

om the Ignit

er 

Housing.

Position the

 Control Panel 

in place agains

the Front P

anel and fas

ten it with (4)

 

M6x15 bolts 

from inside

 the Grill – s

ee Fig. 

15C

.

 

 

 

Burner 2

 

Burner 1

 

Burner 3

 

15

 

 

 

 

 Assembly

 

Step15: Install the Control Panel As-

sembly

Locate

: Fig. 15A shows the inside of the 

Control Panel Assembly ( CP has (3) gas 

valves mounted on a manifold connected 

to the Hose, Sear Burner Valve and Regu-

lator assembly (HVR). There is an Elec-

tronic Ignition assembly attached, which 

has (4) igniter wires of different lengths to 

attach to each burner tube and the Sear 

Burner and (4) M6x15 bolts. 

Procedure:

 Refer to Fig. 15B and carefully 

thread the HVR with the Sear Burner ig-

niter wire through the opening in the front 

face of the Grill, make a turn to the left and 

bring it out through the opening in the left 

side of the Grill. Allow it to hang free, as 

we will later make the connection to the 

Sear Burner. 

Refer to Fig. 15C, and note that at each 

opening for the valve and burner connec-

tion, there is a small keyhole slot. The Ig-

niter Wires are numbered 1 to 3, starting 

with # 1 as the Left Burner. Carefully push 

each of the ignition wires through the holes 

to dangle inside, resting in the keyhole 

slot. The shortest wire is # 1 and the long-

est is for # 3. We will attach these wires to 

each burner tube when we install the burn-

ers. Check to be certain that no wires have 

become disconnected from the Igniter 

Housing.

Position the Control Panel in place against 

the Front Panel and fasten it with (4) 

M6x15 bolts from inside the Grill – see Fig. 

15C

.

 

 

 

Burner 2

 

Burner 1

 

Burner 3

 

15

 

 

 

 

 Assembly

 

Step15: Install the Control Panel As-

sembly

Locate

: Fig. 15A shows the inside of the 

Control Panel Assembly ( CP has (3) gas 

valves mounted on a manifold connected 

to the Hose, Sear Burner Valve and Regu-

lator assembly (HVR). There is an Elec-

tronic Ignition assembly attached, which 

has (4) igniter wires of different lengths to 

attach to each burner tube and the Sear 

Burner and (4) M6x15 bolts. 

Procedure:

 Refer to Fig. 15B and carefully 

thread the HVR with the Sear Burner ig-

niter wire through the opening in the front 

face of the Grill, make a turn to the left and 

bring it out through the opening in the left 

side of the Grill. Allow it to hang free, as 

we will later make the connection to the 

Sear Burner. 

Refer to Fig. 15C, and note that at each 

opening for the valve and burner connec-

tion, there is a small keyhole slot. The Ig-

niter Wires are numbered 1 to 3, starting 

with # 1 as the Left Burner. Carefully push 

each of the ignition wires through the holes 

to dangle inside, resting in the keyhole 

slot. The shortest wire is # 1 and the long-

est is for # 3. We will attach these wires to 

each burner tube when we install the burn-

ers. Check to be certain that no wires have 

become disconnected from the Igniter 

Housing.

Position the Control Panel in place against 

the Front Panel and fasten it with (4) 

M6x15 bolts from inside the Grill – see Fig. 

15C

.

 

 

 

Burner 2

 

Burner 1

 

Burner 3

 

15

 

 

 

 

 Assembly

 

Step15: Install the Control Panel As-

sembly

Locate

: Fig. 15A shows the inside of the 

Control Panel Assembly ( CP has (3) gas 

valves mounted on a manifold connected 

to the Hose, Sear Burner Valve and Regu-

lator assembly (HVR). There is an Elec-

tronic Ignition assembly attached, which 

has (4) igniter wires of different lengths to 

attach to each burner tube and the Sear 

Burner and (4) M6x15 bolts. 

Procedure:

 Refer to Fig. 15B and carefully 

thread the HVR with the Sear Burner ig-

niter wire through the opening in the front 

face of the Grill, make a turn to the left and 

bring it out through the opening in the left 

side of the Grill. Allow it to hang free, as 

we will later make the connection to the 

Sear Burner. 

Refer to Fig. 15C, and note that at each 

opening for the valve and burner connec-

tion, there is a small keyhole slot. The Ig-

niter Wires are numbered 1 to 3, starting 

with # 1 as the Left Burner. Carefully push 

each of the ignition wires through the holes 

to dangle inside, resting in the keyhole 

slot. The shortest wire is # 1 and the long-

est is for # 3. We will attach these wires to 

each burner tube when we install the burn-

ers. Check to be certain that no wires have 

become disconnected from the Igniter 

Housing.

Position the Control Panel in place against 

the Front Panel and fasten it with (4) 

M6x15 bolts from inside the Grill – see Fig. 

15C

.

 

 

 

Burner 2

 

Burner 1

 

Burner 3

 

15

 

 

 

 

 Assembly

 

Step15: Install the Control Panel As-

sembly

Locate

: Fig. 15A shows the inside of the 

Control Panel Assembly ( CP has (3) gas 

valves mounted on a manifold connected 

to the Hose, Sear Burner Valve and Regu-

lator assembly (HVR). There is an Elec-

tronic Ignition assembly attached, which 

has (4) igniter wires of different lengths to 

attach to each burner tube and the Sear 

Burner and (4) M6x15 bolts. 

Procedure:

 Refer to Fig. 15B and carefully 

thread the HVR with the Sear Burner ig-

niter wire through the opening in the front 

face of the Grill, make a turn to the left and 

bring it out through the opening in the left 

side of the Grill. Allow it to hang free, as 

we will later make the connection to the 

Sear Burner. 

Refer to Fig. 15C, and note that at each 

opening for the valve and burner connec-

tion, there is a small keyhole slot. The Ig-

niter Wires are numbered 1 to 3, starting 

with # 1 as the Left Burner. Carefully push 

each of the ignition wires through the holes 

to dangle inside, resting in the keyhole 

slot. The shortest wire is # 1 and the long-

est is for # 3. We will attach these wires to 

each burner tube when we install the burn-

ers. Check to be certain that no wires have 

become disconnected from the Igniter 

Housing.

Position the Control Panel in place against 

the Front Panel and fasten it with (4) 

M6x15 bolts from inside the Grill – see Fig. 

15C

.

 

 

 

Burner 2

 

Burner 1

 

Burner 3

 

15

 

Refer to Fig. 15D, note that at each opening 

for the valve and burner connection, there 

is a small keyhole slot. The Ignitor Wires are 

numbered 1 to 3, starting with # 1 as the Left 

Burner. Carefully push each of the ignition 

wires through the holes to dangle inside, 

resting in the keyhole slot. The shortest wire 

is # 1 and the longest is for # 3. We will attach 

these wires to each burner tube when we 

install the burners. Check to be certain that 

no wires have become disconnected from 

the Ignitor Housing.

Position the Control Panel in place against 

the Front Panel and fasten it with (4) M6x15 

bolts from inside the Grill – see Fig.15D.

Fig. 15A

Ignitor Wire 3 

Sear Burner 

Valve

Ignitor Wire 2 

Ignitor Wire 1 

Sear Burner

Fig. 15B

Fig. 15C

Fig. 15D

13

Summary of Contents for SH9916

Page 1: ...ITH IMPORTANT WARNING SAFETY INFORMATION PLEASE SAVE THESE INSTRUCTIONS CUSTOMER SERVICE 1 866 475 5180 Monday Friday 8 30am 4 30pm CST www olp inc com Grill Smoker Owner s Manual Model No SH9916 Conf...

Page 2: ...onarecreationalvehicleand orboat DONOTallowgreaseorhotdrippingstofallonhoseandregulatorassembly Ifthisoccurs turngassupplyOFF atonce Emptygreasetray cupandcleanthehoseandregulatorassemblyandinspectfor...

Page 3: ...rsimilarproductscould causeanexplosionpossiblyleadingtoseverebodilyinjury Neveraddcharcoallightingfluidtohotorevenwarmcoalsasflashbackmayoccurcausingsevereburns Placegrillinanareawherechildrenandpetsc...

Page 4: ...artsand packagingmaterialfromtheboxandinsidethegrill Make sureyouhavealltheitemsonthepartslist Carefullycheck theunitandmakesurethereisnodamage IFYOUHAVEANYPROBLEMSWITHTHISPRODUCTORTHEREARE MISSINGORD...

Page 5: ...1 57 M6x15 Combo Head Bolts 3 4 M6x30 Combo Head Bolts 4 5 ST4 0x10 Combo Head Screws 5 8 M6 KEPS Nuts 6 2 Hinge Pins 7 2 R Clips 8 1 AA Battery 12 1 M6 Metal Lock Nut 15 1 Wheel Wrench 11 2 Bushings...

Page 6: ...C R V H 1 1 2 2 2 6 1 9 9 H S e d i u G y a r T p i r D r e t n e C 1 2 2 3 2 6 1 9 9 H S y a r T p i r D l a o c r a h C 1 3 2 4 2 6 1 9 9 H S e d i u G y a r T p i r D e d i S t h g i R 1 4 2 0 0 0...

Page 7: ...the straps holding the carton together Cut the carton sleeve so that it can lay flat on the ground to provide a clean surface for assembling your Grill Remove the packing materials and all the parts f...

Page 8: ...6x15 bolts a the Firebox Support Bracket to the Front Leg 2 and Right Rear Leg 1 4 M6x15 bolts attach the Cart Bracket to 2 Rear Legs using 4 M bolts as shown as Fig 5A and Fig 5 Leg 3 Leg 1 Leg 2 Fig...

Page 9: ...acket to the Left Front Leg 4 and Right Front Leg 2 Legs using 4 M6x15 bolts as shown as Fig 6 Step 7 Attach the LP Gas Cylinder Wire Retainer Locate LP Gas Cylinder Wire Retainer Procedure Attach ret...

Page 10: ...ing the Left Front Leg a tach the Match Holder and Chain by insert the 1 M6x15 bolt through the loop of the chain and securely tightening as shown as Fig 9C 11 shown as Fig 9B an Note When attachin ta...

Page 11: ...s Shown in Fig 12A Attach the Smoke Stack to the Lid with 2 M6x15 bolts inserted through the Lid from the outside Fasten the Smoke Stack to the Lid with 2 M6 KEPS nuts securely inside the Lid as shown...

Page 12: ...he C Lifting System Locate Charcoal Tray Lift Syste 2 Hinge Pins and 2 R Clips Procedure Refer to Figs 14A a Slide the Lift Handle through the and through the hole of the insid Align the hole in the e...

Page 13: ...ly attached has 4 igniter wires of different le attach to each burner tube and th Burner and 4 M6x15 bolts Procedure Refer to Fig 15B and thread the HVR with the Sear Bu niter wire through the opening...

Page 14: ...rocedure Attached to each an Ignition Electrode with a p the Electrode You need to a 3 ignition wires that you had the openings onto the pin en per Fig 17A Refer to Fig 17B and Fig 17C tube slightly a...

Page 15: ...e Firebox Door Handle on the outside of Firebox Door and insert an M6x15 through the Door Handle and the Doo shown Attach an M6 metal lock nut Tig with wrench or pliers until the Handle can move freel...

Page 16: ...lts from INSIDE th Sear Burner Housin Refer to Fig 20C the Gas Valve in yo 2 M4x5 bolts Refer to Fig 20D between the front pa Housing and the inn holes in the valve w Burner Housing and 2 M4x5 bolts t...

Page 17: ...olt Insert the wire legs into the holes of the Cabinet as shown in Fig 23C Repeat the steps in Fig 23A to Fig 23C attach the other Warming Rack to the Charcoal Grill Lid using 2 M6x30 bolts as shown i...

Page 18: ...l Tray and 3 Heat Tents Refer to Fig 25 Place all the respective components into their position in the Grill Step24 Refer to Fig 24A Attach the Charcoal Drip Tray Knob to the Charcoal Drip Tray using...

Page 19: ...GrillAssembly ASSEMBLY OF YOUR GRILL IS NOW COMPLETE FOR YOUR SAFETY FOLLOW ALL SAFE GUARDS AND INSTRUCTIONS Toorderacoverforyourgrill pleasevisit ourwebsiteatwww olp inc com 19...

Page 20: ...ded with a cylinder connection device compatible with the connection for outdoor cooking appliance 1 Check that the cylinder valve is closed by turning the knob clockwise 2 Place the cylinder into the...

Page 21: ...he flow of combustion and ventilation air necting the LP gas cylinder to the grill ting the grill ways open the Lid before lighting the grill burner knobs should be in the OFF position owly Open the L...

Page 22: ...ose h Hose connection to gas manifold i Side burner connection to hose j Side burner valve stem cap k Gas supply hose connection 6 Check each place listed a k for bubbles which indicates a leak Large...

Page 23: ...eventilationopening s oftheLPgascylinderenclosurefreeandclearfromobstructionsanddebris DONOTinsertanyforeignobjectsintothecylindervalveoutletasthiscoulddamagetherubberseal Donot usepropanetankwithadam...

Page 24: ...about 1 2 long LIGHTING THE GRILL SEAR BURNER OPERATION Spray or the LP Gas ons up to the burner valves which bles to appear at all the connection xed kwise will be clicking and sparking until positio...

Page 25: ...installing in the grill Wash the grates and heat tents with a mild detergent and rinse with hot water periodically if desired Porcelain surfaces Because of glass like composition most residue can be w...

Page 26: ...th wood You can add wood periodically when it burns low 1 For best results use a metal charcoal starter and fill the starter with about 2 lbs of charcoal and light the charcoal 2 After 30 minutes dump...

Page 27: ...ly and it will be harder to maintain a steady temperature Let the steak rest for five minutes before serving If you don t let it rest you ll lose the juices when you make your first cut CookingTimes R...

Page 28: ...of testing grilled chicken breasts for doneness The safest and surest method is to use a digital meat thermometer Insert the tip into the thickest part of the breast and when the internal temperature...

Page 29: ...eep any more wood resins from turning your meat any darker Also it will saturate fats from your meat product Temperature Chart Refer to this USDA Standard chart for properly cooked meat temperature IM...

Page 30: ...part with ease your ribs are done Note Make sure your internal temperature of your ribs are at 170 F Take out of smoker and let stand on serving platter until cool enough to eat Smoked Beef Brisket Se...

Page 31: ...smoker You may baste with butter for more moisture if you like When turkey skin reaches your desired color remove turkey from smoker place in aluminum foil pan and cover with aluminum foil tightly Pla...

Page 32: ...responsibility of the consumer All warranty claims apply only to the original purchaser and require a proof of purchase verifying purchase date Do not return parts to our address without first obtain...

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