SMC Networks ZQ A Series User Manual Download

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Doc. No. ZQ-OM01301-A

Product name

Space Saving Vacuum Ejector Unit

Model/ Series/ Product Number

□

A Series

Summary of Contents for ZQ A Series

Page 1: ...Doc No ZQ OM01301 A Product name Space Saving Vacuum Ejector Unit Model Series Product Number ZQ A Series...

Page 2: ...iping 14 3 5 Wiring 16 4 Solenoid Valve 17 5 Vacuum Pressure Switch 18 6 Vacuum release flow adjusting needle 19 7 Structural Drawing and Replacement of Parts 20 8 Maintenance 26 9 Specifications 28 1...

Page 3: ...ent failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The ass...

Page 4: ...age incurred due to the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 3...

Page 5: ...al system Check the product regularly for proper operation Otherwise malfunction can result causing an accident Instruction The following instructions must be followed during maintenance Turn off the...

Page 6: ...space between the check valve unit and adjacent ejector to avoid interference from the ejector s exhaust unit Note 5 The check valve option cannot be selected when 1U is selected for 2 and J1 or J2 is...

Page 7: ...use in Japan due to a new measurement law October 1999 6 Lead wire specifications Nil No lead wire with connector W Lead wire for energy saving switch 2 m included in the package 7 Fitting V port Symb...

Page 8: ...t filter When used in a dusty or dirty environment the filter will quickly clog If this is the case consider using the ZFC series or other air suction filter along with it Note 3 6 and 7 do not need t...

Page 9: ...ote 1 The position of the vacuum pressure supply PV port when the vacuum V port is facing front The pilot pressure supply PS port is on the opposite side 3 Vacuum release pressure supply port PD port...

Page 10: ...one product Vacuum pump system Vacuum pressure switch Suction filter Vacuum break flow adjusting needle Release pilot valve Supply pilot valve Vacuum V port Exhaust port Both sides Mounting hole 2 par...

Page 11: ...d product Vacuum pump system Exhaust part Vacuum pressure supply PV port 2 parts Pilot pressure exhaust PE port 2 parts Mounting hole 4 parts Vacuum pressure supply PV port Pilot pressure supply PS po...

Page 12: ...ries and mount the product on the floor etc using the mounting holes on the bracket 4 x 3 2 2 Use the recommended tightening torque 0 54 to 0 66 Nm to mount the bracket 3 1 3 Manifold product 1 Direct...

Page 13: ...y driven use the product with a surge absorbing element built in 5 Take measures against surge voltages due to lightning strikes in the system The product is CE marked but not immune to lightning stri...

Page 14: ...condensate from entering to the product and perform maintenance periodically to control the supply air properly Air quality class based on ISO8573 1 2010 JIS B8392 1 2012 Solid particles Moisture Adh...

Page 15: ...t pressure exhaust PE port Exhaust during valve operation M3 Released to the atmosphere vacuum V port Adsorption equipment including pad M5 3 2 4 6 Port Application Port size Operating pressure range...

Page 16: ...e after the tube is connected Also use a tube of ample length 2 Grasp the tube and push it in slowly inserting it securely all the way into the fitting 3 After inserting the tubing pull on it gently t...

Page 17: ...ng the lead wires or placing a heavy load or applying force to them Repetitive bending stress or tensile stress can cause the sheath of the wire to peel off If the lead wire can move secure it near th...

Page 18: ...sembly is delivered the supply valve is on the OFF position but it may be on the ON position due to the vibration or impact during transportation or device installation Move supply valve to OFF positi...

Page 19: ...re will be a drift on the display of approximately 1 for 10 minutes after the power supply is turned on 6 Perform settings suitable for the operating conditions Incorrect setting can cause operation f...

Page 20: ...e rotation increases it Tighten the lock nut after finishing the adjustment of the vacuum release flow adjusting needle to fix the adjusted position 6 2 Precaution 1 Leakage cannot be completely elimi...

Page 21: ...r to Replacement Part 3 7 Check valve HNBR Refer to Replacement Part 6 8 Vacuum break flow adjusting needle SUS 9 Lock nut Aluminum alloy Anodized 10 Filter vessel PC Refer to Replacement Part 4 11 Te...

Page 22: ...manifold end block R 3 and end block L 2 using the positioning pins a two locations and assemble them using the clamping rods 1 Recommended tightening torque 0 54 to 0 66 Nm Component Parts No Descri...

Page 23: ...ector socket SY100 30 A 1 2 1 Electrical entry L L type plug connector with 0 3 m lead wire LO L type plug connector without connector 2 Manual Nil Non locking push type B Slotted locking type 1 2 1 E...

Page 24: ...tion M Fixed SI unit kPa PNote 2 Note 3 With unit selection function Initial value psi Note 2 The unit selection function is not for use in Japan due to a new measurement law October 1999 Note 3 Not p...

Page 25: ...ssembly ZQ1 PL11 A 4 Filter vessel assembly ZQ1 FC1 A 5 Filter element 10 pcs are included in one set ZQ1 FE2 A 6 Check valve ZQ1 CV 7 V port fitting VVQ1000 50A C4 Clip 10 pcs are included in one set...

Page 26: ...pcs are included in one set ZQ1 SC1 A 12 Ejector body gasket for manifold 10 pcs are included in one set ZQ 3 005 10AS 13 Exhaust block gasket 10 pcs are included in one set ZQ 3 009 10AS 14 Washer a...

Page 27: ...tightening torque 0 028 to 0 032 Nm Resin tapping screws are used to assemble the silencer plates When replacing the sound absorbing material replace the silencer plates at the same time Using a high...

Page 28: ...r case with the tension bolt Recommended tightening torque 0 12 to 0 18 Nm 8 3 How to replace the solenoid valve 1 Loosen the mounting screws 2pcs of the solenoid valve to remove it 2 Replace the sole...

Page 29: ...ce the check valve 1 Remove the pressure switch and filter assembly as described in 8 4 How to replace the vacuum pressure switch There is no one touch fitting fixing clip for the filter assembly 2 Re...

Page 30: ...ne The replacement cycle varies depending on the operating conditions operating environment and supply air quality However if there is a vacuum pressure drop and or delay in the vacuum adsorption resp...

Page 31: ...pressure MPa 0 75 Number of Manifold Stations that Can Operate Simultaneously 8 6 4 Noise Level dB A Note 3 Single unit 65 68 70 Manifold Maximum number of Stations that can be connected simultaneousl...

Page 32: ...or that series Single part number Model additional specifications Weight g ZQ UA K15L F 00 N Basic type for single unit 70 ZQ MA K15L F 0 Basic type for manifold 70 Without release valve 10 Supply val...

Page 33: ...is Hysteresis mode Adjustable can be set from 0 1 Window comparator mode Adjustable can be set from 0 1 Voltage output Voltage output Output voltage rated pressure range 1 to 5V 2 5 F S Linearity 1 F...

Page 34: ...Vacuum ejector Manifold type without the PD port ZZQ1 A BSB ZQ 3MA K15L ZQ 3MA K25L K ZQ 3MA J15L F ZQ 1UA K1 5L EA EB FA FB K2 F ZQ000UA K1 5L EA EB FA FB K2 EC EE FC FE F K2 K2 ZQ 3MA K1 5L EA EB F...

Page 35: ...without the PD port ZZQ1 A ROB ZQ000MA K15L ZQ000MA K25L ZQ000MA J15L F Vacuum pump system Manifold type with the PD port ZZQ1 A ROC ZQ000MA K15L S ZQ000MA K25L S ZQ 3MA K1 5L EA EB FA FB ZQ 3MA K2 5...

Page 36: ...flow rate L min AMR Suction flow rate L min AMR Air consumption L min AMR Exhaust Characteristics Flow Rate Characteristics Supply pressure 0 43MPa Vacuum pressure Suction flow rate Air consumption H...

Page 37: ...onditions to the vacuum port This graph shows values when the V port with 6 is used ZQ05 A Ejector system Common PD specifications ZQ05 A Ejector system Individual PD specifications ZQ000 A Pump Syste...

Page 38: ...ull performance of the ejector There should be no shield around the exhaust port for the silencer exhaust specification Sound absorbing material is gradually clogged in the following cases Suction of...

Page 39: ...gasket See 9 Insufficient supply pressure See 6 and 10 Fluctuation of vacuum pressure Noise is generated intermitt ently when air is exhausted when adsorbing and vacuum pressure slightly fluctuates V...

Page 40: ...duct will break by repeated bending When the ejector is installed onto the moving part use the wiring intended for moving parts Fix the wiring to the device so that it is not affected by vibrations 6...

Page 41: ...lease air is not output if the vacuum release flow adjusting needle is fully closed Adjust the needle to an appropriate position 14 If oil mist enters the product the grease of the valve assembly and...

Page 42: ...25 Change of the spare part numbers for the Washer assembly P 27 P 28 Added items to 8 Maintenance 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www s...

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