SMC Networks HRR012-A*-20 Series Operating Manual Download Page 148

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HRX-OM-W002-A

Chapter 9

Documents

9.3

Flow Chart

HRR Series

9-10

9.3 Flow Chart

9.3.1

HRR



‐



‐



Fig.

9-5 Flow Chart(HRR



-A



-20-



)

9.3.2

HRR



‐



‐



Fig. 9-6 Flow Chart (HRR



-W



-20-



)

Comp

Expansion 1

Temp.

sensor

Expansion 2

Press.

sensor

Heat exchanger

Flow

sensor

Tank

Level switch

Pump

filter

Temp. sensor

Temp.

sensor

Press.

sensor

Solenoid valve for option-D

Press.

sensor

Circulating fluid
return port

Bypass valve

Particle

filter

Strainer for outlet

Electrical
conductivity
sensor
for option-D

Drain

Strainer

Water leakage sensor

Circulating fluid
outlet

Option - D

Temp.sensor

Circulating fluid circuit

Refrigerant circuit

Electric conductivity circuit
(For option -D 【Electric conductivity control】

Comp

Expansion 1

Temp.
sensor

Expansion 2

Press.

sensor

Heat exchanger

Flow

sensor

Tank

Level switch

Pump

filter

Temp. sensor

Temp.
sensor

Press.

sensor

Solenoid valve for option-D

Press.

sensor

Circulating fluid
return port

Bypass valve

Particle

filter

Strainer for outlet

Electrical
conductivity
sensor
for option-D

Drain

Strainer

Water leakage sensor

Y - Strainer

Heat exchanger

Circulating fluid
outlet

Facility water outlet

Facility water inlet

Option - D

Circulating fluid circuit

Refrigerant circuit

Facility water circuit

Electric conductivity circuit
(For option -D 【Electric conductivity control】

Summary of Contents for HRR012-A*-20 Series

Page 1: ...lation Operation Original Instructions Thermo chiller HRR012 A 20 HRR018 A 20 HRR024 A 20 HRR030 A 20 HRR012 W 20 HRR018 W 20 HRR024 W 20 HRR030 W 20 Keep this manual available whenever necessary 2018...

Page 2: ...ion and operation of the product Only people who understand the basic operation of the product through this manual or who perform installation and operation of or have basic knowledge about industrial...

Page 3: ...ooled refrigerator type 2 1 2 1 2 Water cooled refrigerator type 2 2 2 2 Name and Function of Parts 2 3 2 2 1 HRR A 20 Air cooled type 2 3 2 2 2 HRR W 20 U Water cooled type 2 4 2 3 Function of Parts...

Page 4: ...set menu 5 11 5 3 9 Information Monitor Setting Menu 5 11 5 4 Basic setting mode 5 12 5 4 1 Screen configuration 5 12 5 4 2 Main menu 5 12 5 4 3 Alarm display menu 5 14 5 4 4 Notice for maintenance Me...

Page 5: ...nspection every 6 months 8 8 8 3 Stop for a Long Time 8 9 8 3 1 Discharge of the circulating fluid 8 9 8 3 2 Discharge of the facility water Water cooled type 8 12 8 4 Replacement of consumables 8 14...

Page 6: ...ump capacity 9 14 9 6 1 HRR012 018 024 030 A W 20 9 14 9 6 2 HRR012 018 024 030 A W 20 T 9 14 9 6 3 HRR012 018 024 030 A W 20 MT 9 15 9 7 Required facility water flow for water cooled type 9 15 9 8 Ty...

Page 7: ...ould read and understand the safety related information in this manual carefully before starting work The safety manager is responsible for strictly observing safety standards but responsibility in re...

Page 8: ...ding to severity DANGER WARNING CAUTION 1 3 2 Definition of Serious injury and Minor injury Serious injury This term describes injuries that result in after effects including loss of eyesight burns el...

Page 9: ...needed when contacting an SMC sales distributor How to read the serial number W R 001 April 2018 W R 001 Year Symbol Remarks Month Symbol Remarks Serial no 2018 W Repeat ed from A to Zin alphab etica...

Page 10: ...or sick condition which might cause an accident Do not remove the panels except for the cases permitted in this manual Do not remove the panels during operation Do not handle this product by any means...

Page 11: ...ly equipment 1 Turn off the power supply switch on the front of the product to stop the operation of the thermo chiller Fig 1 2 Location of the switch for the power supply 2 Be sure to shut off the br...

Page 12: ...sal of the product must be handled by a specialized industrial waste disposal agency in accordance with local laws and regulations Only maintenance personnel or qualified people are allowed to open th...

Page 13: ...1 8 Material Safety Data Sheet MSDS 1 7 1 8 Material Safety Data Sheet MSDS If the material safety data sheets of chemicals used in this product are needed contact an SMC s sales distributor Any chem...

Page 14: ...HRX OM W002 A Chapter 1 Safety Instructions 1 8 Material Safety Data Sheet MSDS HRR Series 1 8...

Page 15: ...20 Cooling capacity 012 1000W 1200W 50 60Hz 030 024 2000W 2400W 50 60Hz 2500W 3000W 50 60Hz 018 1600W 1800W 50 60Hz Cooling method Piping thread type Null Rc F G Rc G conversion fitting is included N...

Page 16: ...fitting is included N NPT Rc NPTconversion fitting is included Option When option D is selected M is selected it becomes DM It is not possible to select only D UL pending Power supply 1 phaseAC200 to...

Page 17: ...0 Air cooled type Fig 2 3 Names of the parts Table 2 1 Accessory list Operation manual 2 copies English 1 copy Japanese 1 copy Power supply connector 1 pc Maintenance handle for particle filter 1 pc P...

Page 18: ...type Fig 2 4 Names of the parts Table 2 2 Accessory list Operation manual 2 copies English 1 copy Japanese 1 copy Power supply connector 1 pc Maintenance handle for particle filter 1 pc Particle filte...

Page 19: ...port The circulating fluid flows out from the outlet port Circulating fluid return port The circulating fluid returns to the return port Drain port Port to drain the circulating fluid out of the tank...

Page 20: ...tal display section SEC lamp Lights up when seconds are displayed on the digital display section RUN lamp Lights up when the product is started and in operation 4 ALM lamp Lights up when a fault occur...

Page 21: ...low the instructions shown below for transport Only persons who have sufficient knowledge and experience about the product and system are allowed to transport and set up the product Especially pay att...

Page 22: ...n microwaves Location that is subjected to potential lightning srtike Location at altitude of 3000m or higher except during product storage and transport Refer to below for details Location where the...

Page 23: ...ambient temperature than the described value at each altitude 2 Cooling capacity correction coefficient Coefficient to calculate the cooling capacity at each altitude At an altitude of 1800 meters Coo...

Page 24: ...evel and an air inlet on a wall at a low level Table 3 1 Amount of radiation and required ventilation Model Heat radiation kW Required ventilation amount m3 min Differential temp of 3 C between inside...

Page 25: ...equired facility water flow rate l min Facility water temprature 25 32 40 HRR012 W 20 Approx 2 5 to 40 Rating 25 8 12 20 HRR018 W 20 Approx 4 12 15 23 HRR024 W 20 Approx 5 14 17 25 HRR030 W 20 Approx...

Page 26: ...nough space for the ventilation for the product Otherwise it may cause a lack of cooling capacity or and stoppage of the product Ensure there is enough space for maintenance The temperature of the out...

Page 27: ...vice such as atrailer Mount the product using the fixing holes in the front of the product Use M5 M6 screws bolts or equivalent to the fix the product Do not drag this product after mounting as the fe...

Page 28: ...nd firmly secured to the product to prevent the external force of cables being applied to the terminals Incomplete wiring or improper securing of wiring may cause electrical shock or excessive heat an...

Page 29: ...compliant model available as an option HRR 20 U in the UL compliant conditions the conditions shown below must be satisfied Use power supply of overvoltage category 2 transient overvoltage 2500 V or l...

Page 30: ...cause fire and electric shock Wire with an applicable cable size and terminal Forcibly mounting with an unsuitably size cable may result in heat generation or fire Be sure to lock out and tag out the...

Page 31: ...ector 4 Connect the other end of the cable to crimped terminals that are connectable to the power supply facility Fig 3 3 Cable connection 5 Insert the power supply connector to the power supply conne...

Page 32: ...put output communication specification 1 When using the power supply of this product make sure that the total load current is 500 mA or less 2 Refer to 3 3 6 Wiring of contact output signal Item Speci...

Page 33: ...ntact output signal 1 Output Run status signal N O type 14 Contact output signal 2 Output Remote signal N O type 15 Contact output signal 3 Output Alarm signal N C type Internal circuit 1k 4 7k 1k 4 7...

Page 34: ...t input signal 1 function selection in Communication setting menu from OFF initial setting value to RN ST Tips This product has two input signals These can be customized depending on the customer s ap...

Page 35: ...ontact output signal 3 Alarm status signal output N C While alarm being generated Contact open While alarm not being generated Contact closed With power supply shut off Contact open Tips This product...

Page 36: ...ing of alarm condition can be performed by remote control Refer to Operation Manual Communication Function for more details RS 485 communication connector The following connector is used for this prod...

Page 37: ...illers for one host computer 31 thermo chillers can be connected at maximum Fig 3 7 Connection of RS 485 Tips Both ends of the communication connection the end nodes need to be connected to the host c...

Page 38: ...tion connector The following connector is used for this product as RS 232C communication connector Please prepare suitable mating connector Table 3 9 RS 232C communication connector Connector specific...

Page 39: ...ecurely connect the piping at the piping port with specific wrench when tightening Incorrect piping can burst in service Use non corrosive material for fluid contact parts of circulating fluid and or...

Page 40: ...ted 2 This product generates an alarm and stops running when the circulating fluid flow rate becomes 3 LPM or less Please make piping that flows more than 3 LPM In addition this product generates an a...

Page 41: ...3 Pipe hose etc inside diameter 15 or more Thermo chiller Circulating fluid return port Circulating fluid outlet Facillity water outret Water cooled refrigeration Facillity water inlet Water cooled re...

Page 42: ...which satisfies the water quality standard shown inTable 8 or a 15 aqueous solution of ethylene glycol 4 After filling to the specified level turn the lid clockwise to close Fig 3 11 Fill of circulat...

Page 43: ...low port regardless of using or not using the automatic water fill function Confirm that the piping to the overflow port is correctly connected Fluid level gauge Confirm that the fluid level is betwee...

Page 44: ...starts When you operate for the first time after piping the circulating fluid in the tank decreases until the circulating fluid is filled in the piping An alarm occurs when the liquid level falls bel...

Page 45: ...ter 7 Alarm Notification and Troubleshooting 2 When alarms except those shown above are generated the compressor stops and the circulating fluid pump continues running for a fixed time At this time th...

Page 46: ...mp stops and the product stops However if the user sets the pump operation time greater than 0s the pump only runs until the circulating fluid discharge temperature reaches a certain value The factory...

Page 47: ...ing the product Press and hold the RUN STOP key for 1 second RUN lamp goes out and operation stops It takes about 10 seconds of operation to prepare to stop before it stops During the stopping prepara...

Page 48: ...through the bypass Please note that as the circulating fluid discharge pressure decreases when the valve is opened the display flow rate of this product will decrease Fig 4 6 Adjustment of bypass valv...

Page 49: ...5 4 4 4 Monitor Menu Displays the temperature of the freezing circuit ambient temperature 5 5 2 5 Standard setting menu Set various setting values such as key lock alarm buzzer sound offset temperatur...

Page 50: ...imum Alarm display menu Allarm number AL01 Allarm number Alarm number minimum AL02 ALXX MENU AL XXALM Maintenance noti T01 TNN ANT M ENU T02 Basic setting mode 00 circulating fluid return temp 014 Cir...

Page 51: ...Maintenance notification number Maintenance number maximum Maintenance notification menu Maintenance notification number T01 Maintenance notification number Notification number Minimum TNN ANT M ENU...

Page 52: ...gerant circuit 000 000 ON MENU MENU REF PRSHI REF PRSLO 212 REF TEMP Ambient temperature Air cooled type only 212 AMB TEMP Advance setting mode 0 0 WRN Contact input signal 2 Delay timer Contact input...

Page 53: ...nal 1 type Changing of contact input signal 2 detection alarm Contact input signal 1 OFF Detection timer Changing of contact input signal 1 signal detection OUT1 RUN Digital output signal 1 function s...

Page 54: ...maintenance currently occurring This menu will not be displayed if notice for maintenance has not occurred Upper stage White Lower stage Green TOP screen circulating fluid outlet temperature Present v...

Page 55: ...on air cooled type Upper stage White Lower stage Green TOP screen MON MENU No 1 screen Temperature of the compressor inlet REF TEMP No 2 screen Ambient temperature 1 AMB TEMP No 3 screen Pressure of h...

Page 56: ...5 0 EXT HI TMP LIMIT No 13 screen Unused 10 0 EXT LO TMP LIMIT No 14 screen Unused 10 EXT TIME SEC No 15 screen TEMP READY bandwidth upper limit 1 0 0 1 to 9 9 READY H BAND No 16 screen TEMP READY ban...

Page 57: ...ature drop OFF OFF WRN FLT TEMP OUT LO ALARM No 13 screen Output setting of AL15 circulating fluid temperature drop ON OFF ON TEMP OUT LO OUT P No 14 screen Changing of AL11 Ambient temperature alarm...

Page 58: ...put signal 2 type ALT ALT MT D IN2 SW TYPE No 11 screen Contact input signal 2 operation A A B D IN2 CON TYPE No 12 screen Contact output signal 1 function RUN 1 D OUT1 SEL No 13 screen Contact output...

Page 59: ...NO YES DI T RESET No 7 screen Solenoid valve for electric conductivity control Forced OPEN 2 OFF OFF ON DI VALVE 5 5 6 ScreenNo Item Display unit Reference page Upper stage White Lower stage Green TOP...

Page 60: ...pears when an alarm is generated Circulating fluid temperature setting 2 Press the ENT key the set temperature will blink and the set value can be changed Change the set temperature by pressing the ke...

Page 61: ...n the digital display Electric conductivity display 6 Press the key The electric conductivity is displayed on the digital display Only for option DM Electric conductivity control function DI water pur...

Page 62: ...an alarm is occurring the TOP screen of the alarm display menu is displayed When the MENU key is pressed while on the TOP screen of the alarm display menu the next menu screen is displayed Alarm displ...

Page 63: ...u To reset a notice for maintenance refer to 5 5 6 Reset menu When a notice for maintenance is generated X is displayed on the display panel Table 5 4 1 shows the contents of the notice for maintenanc...

Page 64: ...he TOP screen of the notice for maintenance menu 2 Press the key Displays the notice for maintenance number currently occurring in order of maintenance notification number 3 Press the key If more than...

Page 65: ...etting menu Alarm setting menu Communication setting menu Reset menu Information Monitor Menu Alarm history menu 5 5 2 Display contents of monitor menu The following sensor values not displayed in Mai...

Page 66: ...cooled type Pressure of high pressure refrigerant circuit 4 Press the key Displays pressure of high pressure refrigerant circuit Pressure of low pressure refrigerant circuit 5 Press the key Displays...

Page 67: ...ration start stop is possible To activate the key lock press the ENT key OFF indication flashes If you press the key while it is flashing it switches to the On display Pressing the ENT key terminates...

Page 68: ...l the key click sound press the ENT key ON indication flashes Pressing the key while flashing will switch to OFF When the ENT key is pressed the flashing ends and the key click sound turns OFF Alarm b...

Page 69: ...mmunication is used The circulating fluid temperature sent by serial communication is the circulating fluid temperature which is displayed on the thermo chiller the circulating fluid temperature after...

Page 70: ...ure OFF Control the temperature so that the discharge temperature of the circulating fluid is circulating fluid temperature set value Example of MODE 1 When the offset temperature is 1 o C the thermo...

Page 71: ...FF flashes press the key select OFF MD1 MD2 MD3 and confirm with ENT key Offset temperature 7 Press the key Displays offset temperature setting screen To change the offset temperature press the ENT ke...

Page 72: ...ntrol By pressing the key always OPEN or always CLOSED can be set Selection item Solenoid valve operation CTRL The solenoid valve opens and closes to control the conductivity OPEN Solenoid valve alway...

Page 73: ...water piping is selected Electric conductivity hysteresis The electric conductivity control hysteresis can be set within a range of 2 0 to 10 0 S cm The initial value is 5 0 S cm For the control imag...

Page 74: ...lower temperature range Alarms can also be assigned Similar functions include TEMP OUT signal and NOT TEMP READY signal Here is an example showing these relationships TEMP READY function setting examp...

Page 75: ...red the alarm OFF State Although it is out of band width READY signal continues as READY is out of time State Time when READY disappears after 30 sec has elapsed the READY signal OFF alarm report TEMP...

Page 76: ...Displays Maximum temperature range of temperature range monitoring function setting screen Temperature range monitoring function When the circulating fluid temperature rises falls alarms AL 14 circul...

Page 77: ...ture range AL 14 is triggered TEMP OUT output ON State Enter temperature monitoring upper and lower limit range TEMP OUT output OFF State Manual reset of alarm AL 14 cancellation State AL 15 warning i...

Page 78: ...to ON 11 Temperature range lower limit alarm switching set to WRN 12 Add output of temperature range lower limit alarm Set to ON State An alarm AL 14 is issued when the chiller is activated TEMP OUT...

Page 79: ...of temperature range monitoring function 22 Press the key Displays Low temperature limit of temperature range monitoring function setting screen For the function refer to P 5 28 Temperature range moni...

Page 80: ...ust filter replacement time 26 Press the key Displays dust filter replacement time setting screen Dust filter replacement time The maintenance time of the dust filter can be set by the user as a remin...

Page 81: ...an alarm occurs Alarm setting menu TOP screen 1 When the MENU key is pressed while the Basic setting menu TOP screen is displayed Alarm setting Menu TOP screen is displayed Changing of circulating flu...

Page 82: ...threshold for this set amount of time AL09 circulating fluid discharge pressure rise alarm is generated The detection time can be set in the range shown below Setting range 0 to 60 sec Initial value 5...

Page 83: ...tial value 5 sec Setting for electric conductivity rise alarm 8 Press the key Displays screen for setting value of electric conductivity rise alarm threshold Displayed only when Option DM is selected...

Page 84: ...N Output signal to contact output or serial communication OFF No signal is output Example If the user does not want to generate an alarm but wants a signal for contact output or serial communication w...

Page 85: ...uid temperature rise occurs Set value Contents Initial value ON Output signal to contact output or serial communication OFF No signal is output Changing of circulating fluid temperature drop alarm beh...

Page 86: ...r water cooled type Operation for alarm AL11 Ambient temperature alarm can be selected Set value Contents Initial value OFF Alarm is not generated WRN Operation of this product will continue when the...

Page 87: ...et value Contents Initial value OFF Alarm is not generated WRN Operation of this product will continue when the alarm occurs FLT Operation of this product will stop when the alarm Occurs Switching of...

Page 88: ...act input signal 1 is not detected When the signal is not detected for the set time the alarm is generated Setting range 0 to 10sec Initial value 0sec Switching of the contact input signal 2 22 Press...

Page 89: ...the contact input signal 2 is not detected When the signal is not detected for the set time alarm is generated Setting range 0 to 10sec Initial value 0sec Switching of communication error alarm 25 Pr...

Page 90: ...ion when an alarm is generated Setting range 0 to 9999sec Initial value 0sec Continuation of the pump operation For some alarms the pump can continue to operate even when the alarm is generated by set...

Page 91: ...er leakage WRN 1 AL04 WATER LEAK AL09 Circulating fluid discharge pressure rise FLT 2 AL09 HIGH PRESS AL10 Flow rate decreased WRN 1 AL10 LOW FLOW WRN AL11 Ambient temperature is out of the range 3 OF...

Page 92: ...ntenance Alarm AL28 Notice for maintenance is generated Operation for alarm AL28 Notice for maintenance can be selected Set value Contents Initial value OFF Alarm is not generated Only X is displayed...

Page 93: ...g Menu TOP screen is displayed the display is changed to the top of Communication setting menu Serial protocol 2 Press the key Displays screen for setting the serial protocol Select communication prot...

Page 94: ...etting the slave address Sets slave address Setting range 1 to 32 Initial value 1 Communication speed 6 Press the key Displays screen for setting the communication speed Selects the communication spee...

Page 95: ...t input signal 1 Set value Contents Initial value ALT Alternate signal mT Momentary signal Contact input signal 1 Operation 9 Press the key Displays screen for setting the operation of the Contact inp...

Page 96: ...2 Set value Contents Initial value ALT Alternate signal mT Momentary signal Contact input signal 2 Operation 12 Press the key Displays screen for setting the operation of the Contact input signal 2 S...

Page 97: ...nal of the contact input signal 2 Selected alarm status signal output Selected notice for maintenance signal output Contact output signal 1 Operation 14 Press the key Displays screen for setting the o...

Page 98: ...ignal 2 Displays the function for the Contact output signal 2 Set value Explanation Initial value Default setting No output signal Operation status signal output Remote status signal output Unused Rea...

Page 99: ...L 01 to AL 32 Initial value AL 01 Contact output signal 2 Select maintenance 20 Press the key Displays screen for setting the selected maintenance of the Contact output signal 2 The alarm is valid whe...

Page 100: ...o be allocated to Contact output signal 3 Setting range AL 01 to AL32 Initial value AL01 Set value Explanation Initial value Default setting No output signal Operation status signal output Remote stat...

Page 101: ...changed back to the default values Operation time Length of operaton are reset Reset menu TOP screen 1 When the MENU key is pressed while the Communication Setting Menu TOP screen is displayed the di...

Page 102: ...operation time of the compressor 4 Press the key Displays screen for resetting the operation time of the compressor When the operation time of the compressor is reset the operation time becomes 0 hour...

Page 103: ...6 Press the key Displays screen for resetting operation time of the dust proof filter Displayed for air cooled type only When the operation time of the dust proof filter is reset the operation time b...

Page 104: ...en the display is flashing press key and select YES Then press ENT key DI solenoid valve forced open 8 Press the key Displays screen for setting DI solenoid valve Displayed for option DM Electric cond...

Page 105: ...anged to the Information Monitor Menu TOP screen Product No 2 Press the key Displays Compressor output Refrigeration Type and Thread for piping Power supply Option 3 Press the key Displays Power suppl...

Page 106: ...mp 8 Press the key Displays accumulated operation time of the pump Operation time is accumulated up to 1 000 000 hour Values are displayed alternately when exceeding 9999 hours Example of display 12 3...

Page 107: ...re displayed alternately when exceeding 9999 hours Example of display 12 345 hour 1 2345 alternately display Operation time of DI filter 12 Press the key Displays accumulated operation time of the DI...

Page 108: ...ta address is different 4201 FUNCTION is not supported 0101 Modbus format is different 0081 Slave address is different 0041 CRC is different 0021 LRC is different 0011 Chiller mode is ASCII but custom...

Page 109: ...ssed while Information Monitor Menu TOP screen is displayed the display is changed to the Alarm History menu TOP screen Press key to display the latest alarm Older alarms are displayed by pressing key...

Page 110: ...HRX OM W002 A Chapter 5 Display and Setting of Various Functions 5 5 Advanced setting mode HRR Series 5 62...

Page 111: ...0 to 48 0 S cm Set range of target electric conductivity 5 0 to 45 0 S cm 1 Set range of electric conductivity hysteresis 2 0 to 10 0 S cm 1 Default setting is set to Electric conductivity set value...

Page 112: ...o Chiller indicates notice for maintenance when driving time is passed a recommended preventive maintenance hours Please contact to service center to ask for maintenance of the pump and mechanical sea...

Page 113: ...4 1 Option Y With feet and no Rack Mounting bracket Rack mounting brackets are removed as they are not necessary when the product is not mounted in a rack This option has rubber feet for installing th...

Page 114: ...al should be prepared separately by user Anti quake bracket material stainless thickness 1 5mm Part no Description Qty Applicable model HRR TK001 Anti quake bracket A Anti quake bracket B Nut M8 Bolt...

Page 115: ...ion for details It is possible to read the alarm status using serial communication Refer to the Operation Manual for communication for details This product makes two type action depend on generated al...

Page 116: ...ms are generated the alarm codes are displayed one by one by pressing the key Press the MENU key to display the TOP screen of the alarm menu Alarm number Alarm number maximum Alarm number AL01 LO W M...

Page 117: ...en Press the RESET key The alarm buzzer is stopped Tips The alarm buzzer can be set not to make sound Refer to P 5 19 Alarm buzzer sound The procedure to stop the alarm buzzer is not necessary when th...

Page 118: ...ow to reset the alarm signal condition after eliminating the cause of the alarm Ensure that the alarm display screen is displayed Alarm can only be reset on this screen Press RESET key The alarm is re...

Page 119: ...temp FLT AL19 RET TEMP FLT Return temp 45oC or higher Insufficient chiller flow rate overload etc Increase the flow rate through the chiller Adjust the by pass valve AL21 High circulating fluid discha...

Page 120: ...hing The power supply switch is not turned on Turn on the power supply switch Failure of power supply switch Replace the power supply switch No power supply The breaker for the power supply is not tur...

Page 121: ...Copper mg L 0 1 or less 0 3 or less Sulfide ion mg L Not detected Not detected Ammonium ion mg L 0 1 or less 1 0 or less Residual chlorine mg L 0 3 or less 0 3 or less Free carbon dioxide mg L 4 0 or...

Page 122: ...he display should be clear and legible Check the functionality Check that the keys RUN STOP MENU ENT and operate correctly Circulating fluid temperature Check on the operation panel There should be no...

Page 123: ...generation of smoke There should be no active alarm signal Facility water for water cooled type Check the facility water condition Temperature flow rate and pressure are within the specified range If...

Page 124: ...entilation port Air cooled type Removal of the dust proof filter 1 The dust proof filter is installed inside of filter panel in front of this product 2 Loosen filter panel holding screws by using cros...

Page 125: ...fluid Replace the circulating water clean water periodically Ensure that the water has not been contaminated and that there is no algae growth Circulating water inside the tank must be clean and there...

Page 126: ...e facility water system Water cooled type Clean the customer s facility water system and replace facility water Facility water quality must satisfy the criteria specified in Table 8 1 Quality criteria...

Page 127: ...arge of the facility Water 2 The strainer is installed on the back of the product Remove the strainer using a tool such as a spanner When removing the strainer product should be fixed to do not move 3...

Page 128: ...r excessive leakage If the leakage is found replace the mechanical seal Fig 8 2 4 leak check Pump Circulating fluid should not be accumulating in drain pan Leakage from the mechanical seal It is impos...

Page 129: ...f the circulating fluid for the method of drain the circulating fluid from the product 3 After draining cover the product with vinyl etc and store 8 3 1 Discharge of the circulating fluid 1 Shut off t...

Page 130: ...come out from drain port and circulating fluid outlet When executing this operation tank cap should be closed and bypass valve should be opened 4 Particle filter is installed inside of this product D...

Page 131: ...lating fluid may flow out from the case when removing filter case Discharge circulating fluid inside of filter case Do not drop out filter element from inside of filter case during this operation Afte...

Page 132: ...re that there is no pressure applied inside the piping 3 Remove the piping from facility water inlet outlet port 4 Remove the cover panel on the back of the product using a cross slot screwdriver 4 fi...

Page 133: ...lug Facility water will come out from facility water inlet port Fig 8 4 Discharge of the facility water 6 After draining the facility water securely tighten the air release plug 7 Install the cover pa...

Page 134: ...ity control function DI water pure water piping is selected a DI filter is installed inside this product When replacing the DI filter it is necessary to discharge the circulating fluid Wear protective...

Page 135: ...the OUT side have the same shape Remove the connection fitting on both sides and remove the DI filter 5 Install the DI filter in the reverse procedure that you removed There is no flow direction in t...

Page 136: ...tion T C3 PM DCPS 1 3 5 PCB2 CN2 1 3 G3 Yellow Green R S C TH Black Black Black 2 4 C2 CM CN1 3 1 2 4 6 7 5 G5 Yellow Green C1 Black Black Black 1 3 7 8 9 6 Black Yellow Green Brown Blue In the device...

Page 137: ...ate sensor 35 36 34 FL Brown Blue Black 25 26 CN1 2 2 Blue Blue Blue Blue Blue Brown Blue Blue Blue CN7 Brown Blue Brown Blue Brown Blue Blue Blue Blue Blue Blue Blue Blue Blue 1B 2B 3B 7 8 9 10 12 11...

Page 138: ...HRX OM W002 A Chapter 8 Control Inspection Exchange and Cleaning 8 5 Electrical schematic diagram HRR Series 8 18...

Page 139: ...ng Heat exchanger 12 Brass 17 SiC Aluminum oxide ceramic Carbon PP PE POM PA FKM EPDM PVC PPS AS fluoropolymer 13 Ion exchange resin 13 Electrical system Power supply 1 phase AC200 to 230V 50 60Hz All...

Page 140: ...the circulating fluid is not included The weight will increase by 1kg when option DM Electric conductivity control Applicable to deionized water pipimg is selected The weight will increase by 5kg whe...

Page 141: ...azing Heat exchanger 12 Brass 18 SiC Aluminum oxide ceramic Carbon PP PE POM PA FKM EPDM PVC PPS AS fluoropolymer 13 Ion exchange resin 13 Facility water outlet system Temperature range 5 to 40 Pressu...

Page 142: ...acket is selected refer to 6 4 Option Y With feet and no Rack Mounting bracket 11 Weight when the circulating fluid is not included The weight will increase by 1kg when option DM Electric conductivity...

Page 143: ...ed on the IPCC AR4 Revised Fluorocarbons Recovery and Destruction Law Japanese law R134a 1 430 1 430 R404A 3 922 3 920 R407C 1 774 1 770 R410A 2 088 2 090 Note 1 This product is hermetically sealed an...

Page 144: ...2 Outline dimensions HRR Series 9 6 9 2 Outline dimensions 9 2 1 HRR012 018 A 20 For Option Y With feet and no Rack Mounting bracket refer to 6 4 Option Y With feet and no Rack Mounting bracket Fig 9...

Page 145: ...ocuments HRR Series 9 2 Outline dimensions 9 7 9 2 2 HRR012 018 W 20 For Option Y With feet and no Rack Mounting bracket refer to 6 4 Option Y With feet and no Rack Mounting bracket Fig 9 2 Outline di...

Page 146: ...ocuments 9 2 Outline dimensions HRR Series 9 8 9 2 3 HRR024 030 A 20 For Option Y With feet and no Rack Mounting bracket refer to 6 4 Option Y With feet and no Rack Mounting bracket Fig 9 3 Outline di...

Page 147: ...ocuments HRR Series 9 2 Outline dimensions 9 9 9 2 4 HRR024 030 W 20 For Option Y With feet and no Rack Mounting bracket refer to 6 4 Option Y With feet and no Rack Mounting bracket Fig 9 4 Outline di...

Page 148: ...et Option D Temp sensor Circulating fluid circuit Refrigerant circuit Electric conductivity circuit For option D Electric conductivity control Comp Expansion 1 Temp sensor Expansion 2 Press sensor Hea...

Page 149: ...ected 0 500 1000 1500 2000 2500 0 10 20 30 40 Cooling capacity W Circulating fluid temperature 50Hz 25 32 40 Ambient temp or Facility water temp 0 500 1000 1500 2000 2500 0 10 20 30 40 Cooling capacit...

Page 150: ...0 3500 4000 0 10 20 30 40 Cooling capacity W Circulating fluid temperature 50Hz 25 32 40 Ambient temp or Facility water temp 0 500 1000 1500 2000 2500 3000 3500 4000 0 10 20 30 40 Cooling capacity W C...

Page 151: ...Heating capacity W Circulating fluid temperature 50Hz 40 32 25 5 Ambient temp or Facility water temp 0 200 400 600 800 0 10 20 30 40 Heating capacity W Circulating fluid temperature 60Hz 40 32 25 5 Am...

Page 152: ...24 030 A W 20 T Fig 9 14 Pump capacity HRR012 018 024 030 A W 20 T 0 0 0 1 0 2 0 3 0 5 10 15 20 25 Pressure MPa Circulating fluid flow rate L min Outlet 60Hz Outlet 50Hz Allowable operatingrange Retur...

Page 153: ...he opution with rated circulating fluid cooling capacity which is described in fig 9 4 1 to 9 4 4 Fig 9 16 Required facility water flow for water cooled type 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 5 10 15 20 2...

Page 154: ...side this product unless you have been trained to do so DO NOT work inside this product unless you have been trained to do so DO NOT work inside this product unless you have been trained to do so DO N...

Page 155: ...ck and record the condition at start right after setting up Inlet pressure MPa Flow rate L min Temperature Operation conditions Presence of error Present Not present Circulating fluid temp Fluid amoun...

Page 156: ...HRX OM W002 A Chapter 9 Documents 9 9 Daily Check HRR Series 9 18...

Page 157: ...s 4 The product was modified or altered in construction 5 The failure was a secondary failure of the product caused by the failure of equipment connected to the product 6 The failure was caused by a n...

Page 158: ...form checks and maintenance daily checks and regular checks specified in the Operation Manual and Maintenance Manual 3 Record the check and maintenance results on the daily check sheet attached to the...

Page 159: ......

Page 160: ...14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prior notice and any obligation on the...

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SMC Networks HRR012-A*-20 Series, Operating Manual

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Summary of Contents for HRR012-A*-20 Series

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