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HGM6000K Series Automatic Generator Module

HGM6000K Series Automatic Generator Module ISSUE 2011-06-20 Version 1.7 Page 8 of 34

Load: current IA, IB, IC

Load: active power (kW), inactive

power (kVar),

apparent power (kVA)

Accumulate total gens power kWh Battery voltage BAT, Charger

Power factor voltage CHARG, Liquid level**%

Water temperature Gens oil pressure

Gens hours count Gens starts count

Gens status, Gens status delay countdown display

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Summary of Contents for HGM6000K Series

Page 1: ...HGM6000K Series Automatic Generator Module OPERATING MANUAL Smartgen Electronic...

Page 2: ...7 4 3 AUTOMATIC OPERATION 9 4 4 MANUAL OPERATION 10 5 PROTECTION 11 5 1 WARN 11 5 2 SHUTDOWN ALARM 13 6 CONNECTING TERMINAL 14 7 PARAMETER RANGE AND DEFINE 17 7 1 PARAMETERS TABLE TABLE 1 17 7 2 OUTPU...

Page 3: ...controller has four types HGM6010K 6010KC Automatic Start Module it controls genset to start stop by remote start signal HGM6020K 6020KC Based on HGM6010K 6010KC and add mains AC monitoring Mains Gen...

Page 4: ...h ETS idle control pre heat control raises speed control functions and all types of them are belong to relay output Parameters setting Allow user to modify setting and store them by inside internal FL...

Page 5: ...ay Output 1 4 1 7Amp DC28V at supply voltage 2 7Amp 250VAC free voltage contact 3 4 16Amp 250VAC free voltage contact Overall Dimensions 209mm x 153mm x 55mm Panel cutoff 186mm x 141mm Operating Temp...

Page 6: ...load Pressing and controller is under manual testing mode Under this mode genset will run with load automatic when gens are normal HGM6010KC without Set Confirm Enters into Set menu after pressing thi...

Page 7: ...Page 8 of 34 Load current IA IB IC Load active power kW inactive power kVar apparent power kVA Accumulate total gens power kWh Battery voltage BAT Charger Power factor voltage CHARG Liquid level Wate...

Page 8: ...t times LCD start up failure alarming icon flash 7 Whatever times to start genset successfully it will enter into safety on time During this period alarms of low oil pressure hi temperature under spee...

Page 9: ...t failed to stop and controller will alarm stop failed will be displayed in LCD Note this page is nonce genset status genset status delay countdown display for example At the first line NO 4 is the St...

Page 10: ...ature low oil level and voltage abnormal during diesel genset running controller can protect genset to stop quickly detail procedures please refer to No 4 9 of Auto start operation After genset runs w...

Page 11: ...ing is initiated At the same time LCD screen icon lighten START BATTERY UNDER VOLTAGE WARN if the module detects that the plant DC supply has fallen below the low volts setting level a warning is init...

Page 12: ...uence firstly it will initiate a controlled shutdown of the genset and prevent any attempt to restart the genset until the Emergency stop push button has been reset Secondly it removes the ve DC suppl...

Page 13: ...a shutdown is initiated At the same time LCD screen flicker FAIL TO START if the engine does not fire after the pre set number of attempts has been made a shutdown will be initiated At the same time L...

Page 14: ...upply ve Also supplies fuel start outputs 4 Fuel relay output 1 5mm Plant supply ve from pin 3 16 Amp rated 5 Start relay output 1 5mm Plant supply ve from pin 3 16 Amp rated Connect to starter starti...

Page 15: ...secondary for C 1 5mm Connect to secondary of C monitoring CT 26 CT secondary common 1 5mm See also back install instructions 27 Gens A voltage monitoring 1 0mm Connect to Genset A output Recommend 2...

Page 16: ...10 Mains transient delay suited for ATS automatic transfer switch P 02 Mains volt abnormal delay 0 3600 s 5 P 03 Mains under volt 30 360 V 184 When mains voltage is under than the point mains under vo...

Page 17: ...terval time 3 60 s 10 When the engine start not successful in the second plus electric before the start of the waiting time P 12 P07 Safe run time 1 60 s 10 At this time low oil pressure high water te...

Page 18: ...eel teeth on engine starter teeth used for starters separation condition judgment and engine speed detection see behind the installation instructions P 21 P16 Gens abnormal delay 0 20 0 s 10 0 Too hig...

Page 19: ...shutdown frequency is active P 28 P23 High temperature shutdown 80 140 C 98 When engine temperature sensor value is large than this point and remain for 2 seconds send out shutdown alarm When the val...

Page 20: ...is under than the point genset under warning speed is active P 35 P30 Over speed warn 0 6000 RPM 1650 When the engine speed is over than the point genset over warning speed is active P 36 P31 Gens und...

Page 21: ...ss than this point send out warning alarm When the value is zero send out warning alarm It s suited for oil pressure sensor only P 43 P38 CT rate 5 6000 5 500 Current transformer rate P 44 P39 Full lo...

Page 22: ...nput P 55 P50 Aux input 2 delay 0 20 0 s 2 0 P 56 P51 Aux input 3 set 0 10 3 Auxiliary warning input P 57 P52 Aux input 3 delay 0 20 0 s 2 0 P 58 P53 Aux input 4 set 0 10 6 Oil engine closed state inp...

Page 23: ...3 SGD P73 P68 Temperature sensor custom curve setting Need to set up eight first acts of the current data set the number of items the second act to set the resistance value of the third act to set the...

Page 24: ...r 4 Preheat control The designated programmable output relay will energize during the preheat delay timer period and also energize until the engine receive a crank success signal The preheat output is...

Page 25: ...state of genset closed 7 Mains closed input The input state of Mains closed 8 Inhibit WTH STOP When it is active during engine running if the engine appears high temperature the engine will only send...

Page 26: ...used with the magnetic pickup sensor and the genset voltage the purpose is to make the starter and the engine to disconnect as soon as possible 2 Magnetic pickup sensor is installed in the engine bloc...

Page 27: ...under voltage threshold otherwise both will occur at the same time over voltage and under voltage situation d The over speed threshold must be greater than under speed threshold otherwise you will rec...

Page 28: ...d according to save 3 When the input sensor curve X resistance must be in accordance with the order of big from small otherwise will enter errors 4 When the sensor is choosing nothing the sensor curve...

Page 29: ...that indicates crank failure Press the Stop Reset key to make the controller resetting 6 Restore the measure that prevents the engine from crank success such as restoring the connection of fuel press...

Page 30: ...eries Automatic Generator Module HGM6000K Series Automatic Generator Module ISSUE 2011 06 20 Version 1 7 Page 31 of 34 11 TYPICAL WIRING DIAGRAM HGM6010KC Typical wiring diagram HGM6020KC Typical wiri...

Page 31: ...erall dimension and panel tapping dimension are given as follows 1 Battery voltage input HGM6000K series controller can be applicable to 8 35VDC battery voltage environment battery anode must be relia...

Page 32: ...coil links DC or increase resistance and capacitance loop when extended relay coil links AC in order to prevent interference controller or other equipment 4 Alternating current input HGM6000K series c...

Page 33: ...elevant switch and wiring of fault indicated on LCD display Check configuration of input Crank no success Check wiring of fuel solenoid Check battery supply Check wiring of the speed sensing signal Re...

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