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7

INSTALLATION AND OPERATION

INSTALLATION

Take extra precautions when installing this piece of equipment. Remember that
you are dealing with dangerous voltages present inside the console. These volt-
ages can be lethal. Even 120 VAC can KILL. Remove ALL power from the con-
sole preferably by shutting off the breakers at the main or sub panels that feed
this console. Take care when attaching high voltage wiring to the pluggable ter-
minal strips on the automation. Do not leave any strands of wire hanging loose
which may short to the console case. Make sure that ALL connections are
TIGHT and SECURE. Leave NOTHING to chance. Remember what Murphy said: If
anything can go wrong, you will probably DIE. Well, that wasn’t exactly what he
said, but you get the point. Be careful!

Now that we have that out of the way, let’s get on to the installation.

!

Position the Controller so that the power trans-
former is at the TOP or to the RIGHT. Use the
mounting holes on the metal back plate to mark
the hole positions for drilling. Drill the appro-
priate holes in the console mounting location
and secure the metal back plate and controller
with # 8 machine screws, lockwashers, and nuts.

Follow the diagrams following the installation
section of this manual and locate the various
connection points for the Xenon Ignitor, motor,
slide projector, douser, etc. and wire each of
these items from the pluggable terminal strips
to the appropriate points in the console wiring.
Use wire sizes appropriate for the load you are
controlling.

First, we are assuming a console mounting
which will probably cover most situations. If
you are installing in a Wall Mount Package, the
steps are similar except that the Controller and
Operator Panel will be in the Wall Mount Pack-
age and you will be running wires between the
console and the Wall Mount Package.

Controller

Please refer to the diagrams that follow the In-
stallation section for additional information on
mounting and connections to the Controller.

Find a suitable location in the console to mount
the Controller. This is not particularly critical
except for attempting to stay as far as possible
away from sources of EMI as described on Page
3 of this manual. 

If you have not read Page 3,

please do so NOW. The success of this installa-
tion may well depend on how well you have
cleaned up the console electrically.

The Controller does not generate an appreciable
amount of heat, but as with all electronic equip-
ment, the cooler the better. So if airflow is avail-
able, take advantage of it and mount the Con-
troller in the airflow path. Also try to locate the
Controller in close proximity to the majority of
the electrical connections to minimize the wire
lengths to the Controller.

Even with all the proper precautions taken to
minimize interference from the Ignitor, you
may still experience interference problems . If
so, contact the factory for an external relay/
cable set to use in the Ignitor circuit.

Summary of Contents for Showmation

Page 1: ...AND OPERATION Devices Inc 5945 Peachtree Corners East Norcross Georgia 30071 1 800 45 SMART or 770 449 6698 SHOWMATION Automation Control System Version 4 xx Installation and Service Manual Made Righ...

Page 2: ...occurs during the warranty period the unit will be repaired or replaced at our option without charge for materials or labor If air freight is requested by the dealer the difference between air and sur...

Page 3: ...OR PANEL and the CONTROLLER are separate pieces which mount at any convenient place in your console A wall mount package is also available which houses the OPERATOR PANEL and the CONTROLLER if console...

Page 4: ...enon lamp ignitor and many lamphouses especially older ones have extremely electrically dirty ignitors Please see the diagram below for suggested ways to clean up the lamphouse Having an EMI suppresse...

Page 5: ...erlocks may run simultaneously Each SHOWMATION has setup switches to properly identify itself to the WATCHDOG annunciator panels The OPERATOR PANEL has a scratchproof Lexan overlay which matches the S...

Page 6: ...s and through several wiring harnesses for the manual bypass functions The harnesses are terminated to Faston connectors on the Operator Panel end for ease of connec tion The Controller end of the har...

Page 7: ...from the pluggable terminal strips to the appropriate points in the console wiring Use wire sizes appropriate for the load you are controlling First we are assuming a console mounting which will prob...

Page 8: ...ftware version is listed on the label on top of the micro controller IC labeled U8 on the Controller printed circuit board Annunciator ID Diagram on Page 11 There is another DIP switch package labeled...

Page 9: ...ector on the Operator Panel circuit board Plug the other end of the cable into the connector on the Controller There are six wiring harnesses supplied which are used to connect the Operator Panel manu...

Page 10: ...e turned upside down The PC board will only mount one way on the panel There are four mounting holes on the metal back plate which will pass 8 machine screws These are accessible without removing the...

Page 11: ...ows the functions for the 6 position pluggable terminal strips All relays are rated at 10 Amps If you are controlling a higher current device then use an external relay of the proper capacity controll...

Page 12: ...then use an external relay of the proper capacity controlled by the on board relay The Interlock functions on TB3 will be wired in the field Use one 2 conductor shielded cable for each of the two inte...

Page 13: ...Operator Panel Terminal Designator and Cable Color Controller Main Board Terminal Designator and Cable Color Bypass Function F1 BLUE 24 W FASTON TB1 4 BLUE 24 STRIPPED Lights Common F2 RED 24 W FASTON...

Page 14: ...any cue The START cue will open the douser and advance the SHOW GRAMMER II to the START position Format lens and masking and lighting changes which have been programmed on the SHOWGRAM MER II START po...

Page 15: ...ATION is not functioning correctly These are self explanatory Normally you should not have to use the manual switches unless there is a problem such as the lens and masking are not in the correct form...

Page 16: ...MOTOR and DOUSER toggle switches are for manual operation and will not normally be used These toggle switches control the show support functions The MASKING and LENS switches are for manual operation...

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