Skyjack SJ6832 RTE Series Operation Manual Download Page 110

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110

SJ6832 RTE

221844ACAI

Notes

Summary of Contents for SJ6832 RTE Series

Page 1: ...221844ACAI August 2021 CE OPERATION MANUAL ROUGH TERRAIN SCISSORS SJ6832 RTE...

Page 2: ...Above This manual is for MEWPs with serial numbers Please refer to the website www skyjack com for contact information other Serial Numbers the most recent Technical Manuals and USB software Original...

Page 3: ...cates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in mino...

Page 4: ...4 SJ6832 RTE 221844ACAI Notes...

Page 5: ...13 1 4 2 Maintenance and inspection schedule 13 1 4 3 Owner 13 Section 2 General Safety Precautions 15 2 1 Electrocution hazards 15 2 1 1 Minimum distance from electrical conductors 15 2 2 Safety inst...

Page 6: ...4 4 2 3 Hydraulic 34 4 2 4 Wheels Tire assembly 35 4 2 5 Base 35 4 2 6 Electrical compartment 36 4 2 7 Hydraulic compartment 37 4 2 8 Platform assembly 38 4 2 9 Lift mechanism 39 4 3 Function Tests 40...

Page 7: ...9 Extend retract the extension platform 57 5 10 Raise or lower with the SGLE platform control console optional equipment 57 5 11 Use the auto level optional equipment 58 5 12 Use the Hybrid Power Pac...

Page 8: ...81 7 7 EC Declaration of Conformity 82 Section 8 Labels 83 8 1 Electrical compartment 84 8 2 Right side 86 8 3 Front side 90 8 4 Left side 93 8 5 Hydraulic compartment 97 8 6 Rear side 98 8 7 Platfor...

Page 9: ...g the MEWP limitations and the responsibilities of the operator for the operation applicable maintenance and safety instructions 2 The safety panel label on the platform the labels on the MEWP and the...

Page 10: ...1 1 9 Scope of this manual 1 This manual applies to the CE version of the SJ Rough Terrain Electric Scissor Lift series For a list of applicable models refer to section 7 1 Equipment identified with C...

Page 11: ...ladder at the rear of the base Two front and two rear outriggers optional equipment Two front wheels driven by hydraulic wheel motors The front wheels are steered by a hydraulic cylinder Two rear whe...

Page 12: ...erial number nameplate 1 is located at the front of the MEWP It contains this information Model number Type Group Serial number Indoor or outdoor use Capacity and maximum number of persons Voltage Max...

Page 13: ...onents for the MEWP NOTE Refer to the Skyjack web site www skyjack com for machine registration and the latest service bulletins before you do frequent periodic or annual inspections 1 4 3 Owner The o...

Page 14: ...14 SJ6832 RTE 221844ACAI Notes...

Page 15: ...r proximity to energized electrical conductors Follow section 2 1 1 for the minimum distance to keep between all parts of the MEWP occupants or tools and the electrical conductors Consider MEWP moveme...

Page 16: ...aving the MEWP unattended to prevent unauthorized use DO NOT wear jewelry or loose clothing that could become caught or entangled DO NOT allow the entanglement of ropes cables or hoses with the MEWP a...

Page 17: ...tion 7 3 Ascending or descending slopes must only be done when fully lowered DO NOT operate a MEWP that has ladders scaffolding or other devices on it to increase the platform size or work height DO N...

Page 18: ...apacity of the MEWP DO NOT distribute the load unevenly DO NOT use the MEWP if it does not function correctly or if any parts are damaged or worn DO NOT leave the MEWP unattended with the key in the k...

Page 19: ...contact with the MEWP or the ground at all times Face the MEWP when entering or exiting the platform 2 4 Worksite inspection Make sure the operating environment ambient temperature Electromagnetic Co...

Page 20: ...20 SJ6832 RTE 221844ACAI Notes...

Page 21: ...ury WARNING It is the responsibility of the operator to fully understand and follow all instructions and warnings contained in this operation manual and on the MEWP If you do not obey there is a risk...

Page 22: ...ew of the MEWP FAMILIARIZATION 3 1 Overview of the MEWP Base Control Console Outrigger Generator Control Console optional equipment Platform Control Console Main Power Disconnect Switch Manual Storage...

Page 23: ...storage 3 3 2 Base control console Refer to section 3 1 for the location of the base control console 1 2 3 4 5 7 6 1 Hour meter This gauge records the total hours of operation battery level and error...

Page 24: ...equipment This switch starts and stops the HPP 4 Lift off drive This switch has three positions or modes The off position on this switch disconnects the power to both the lift and drive circuits The l...

Page 25: ...ve speed depends on the MEWP configuration lowered travel position elevated travel position When the MEWP is in the elevated travel position the speed is slower than the speed in the lowered travel po...

Page 26: ...lowering function and sounds an alarm before the MEWP fully lowers Make sure that no person is near the MEWP before you continue to lower the MEWP the remaining distance 3 4 7 Emergency lowering syste...

Page 27: ...atform is overloaded and in a stationary position Refer to section 7 4 for platform capacities Load status Result The platform is near the rated load All functions are available The light on the emerg...

Page 28: ...e the maintenance support 1 3 5 General components 3 5 1 AC power socket on the platform The AC power socket is a source of AC power on the platform when the plug at the base is connected to an extern...

Page 29: ...r to the applicable instructions and labels IMPORTANT Refer to the labels of the optional equipment for the actual weight Include this weight to calculate the total load on the platform Include person...

Page 30: ...does not allow the MEWP to operate without an approved code or card IMPORTANT The owner is responsible to supply PIN codes or Smart ID cards for MEWPs that have the access control function Skyjack do...

Page 31: ...1 Put the card in front of the reader 2 A beep identifies that the reader read the card Result The green light identifies an approved ID Start the operation IMPORTANT If the set time of the access co...

Page 32: ...til the MEWP is level In the retract position the outriggers retract 3 Outrigger enable When in the extend or retract position this switch enables functions of the auto level switch and outrigger exte...

Page 33: ...r serious injury 2 Function tests refer to section 4 3 Refer to section 4 4 for a checklist of the inspection items WARNING If the MEWP is damaged or has been modified from the initial factory deliver...

Page 34: ...or serious injury CAUTION Make sure that the MEWP is on a firm level surface before you do the visual and daily maintenance inspections If you do not obey there is a risk of machine damage 4 2 1 Label...

Page 35: ...t are approved by Skyjack The use of other tires can make the MEWP less stable If you do not obey there is a risk of death or serious injury 8 Wheel nuts Make sure the wheel nuts are installed and are...

Page 36: ...s WARNING Explosion hazard Keep flames and sparks away Do not smoke near the batteries Batteries release explosive gas while you charge them Charge the batteries in a well ventilated area If you do no...

Page 37: ...ap closes tightly Make sure there is no visible damage or hydraulic leaks 3 Hydraulic oil level Make sure the platform is fully lowered and the outriggers are retracted Do a check on the gauge on the...

Page 38: ...the correct position and locked with lock pins Make sure that the gate is in good condition and operates correctly 2 Fall protection anchorages Make sure that the fall protection anchorages are correc...

Page 39: ...no visible damage 3 Scissor assembly Make sure that the scissor assembly shows no signs of visible damage deformation or cracks in the weldments Make sure all the pins and fasteners are correctly ins...

Page 40: ...base position 5 Move and hold the lower neutral raise switch 3 in the raise position Result The platform does not raise 4 3 2 Do a load sensing module self check 1 Push the emergency stop button 2 on...

Page 41: ...m off base key switch 2 to the base position 2 Move and hold the lower neutral raise switch 3 in the raise position Result The platform raises 3 Move and hold the lower neutral raise switch 3 in the l...

Page 42: ...sole to the platform position WARNING Fall Hazard Use the three points of contact principle when you use the MEWP ladder to enter or exit the platform If you do not obey there is a risk of death or se...

Page 43: ...he drive function 1 Make sure the path of intended motion is clear 2 Move the lift off drive switch 2 to the drive position 3 Squeeze and hold the function enable switch 3 4 Slowly push the controller...

Page 44: ...EWP comes to an instant and sudden stop Do not operate the MEWP if it does not stop immediately or it pulls to one side while it stops A service technician must do a check on the brake adjustments 4 3...

Page 45: ...around the MEWP is clear 6 Squeeze and hold the function enable switch 2 7 Pull the controller handle 3 to continue to lower the MEWP Result The platform fully lowers 4 3 17 Do a test of the elevated...

Page 46: ...e SGLE button 3 Push and pull the controller handle 4 to raise and lower the platform Result The platform does not raise or lower 3 Push and hold the SGLE button 3 only Do not squeeze the function ena...

Page 47: ...uto level switch 3 in the retract position to fully retract all four outriggers Result All four outriggers fully retract 7 Move and hold the auto level enable switch 2 in the enable position 8 Move an...

Page 48: ...e and hold the auto level enable switch 2 in the enable position 3 Move and hold the auto level switch 3 in the extend position to extend the outriggers until all four outriggers are on the ground and...

Page 49: ...tions Before Operation 4 3 21 Do a test of the Hybrid Power Pack HPP from the platform optional equipment 1 Move the HPP on off switch 1 to the on position Result The HPP starts 2 Move the HPP on off...

Page 50: ...control AC power socket Batteries Motor controller panel Hydraulic compartment Do an inspection for leaks and loose damaged or missing components Hydraulic compartment cover Hydraulic tank Hydraulic o...

Page 51: ...of the Hybrid Power Pack HPP from the base optional equip ment Do a test of the platform emergency stop Do a test of the function enable switch Do a test of the steering function Do a test of the dri...

Page 52: ...52 SJ6832 RTE 221844ACAI Notes...

Page 53: ...e MEWP if It does not operate correctly It is damaged or shows worn or missing parts The safety devices are tampered with or disabled It is locked and tagged for servicing or repair It was modified wi...

Page 54: ...r lower position and hold it to raise or lower the platform Release the switch to stop 5 3 Energize the platform control console 1 Turn the main power disconnect switch to the on position WARNING If y...

Page 55: ...ous injury WARNING If the tilt alarm makes a sound and the platform does not raise or does not fully raise 1 Fully lower the platform immediately 2 Make sure the MEWP is on a firm level surface If you...

Page 56: ...sh the emergency stop button when you are at the necessary location or elevation This prevents unintended MEWP movement If you do not obey there is a risk of death or serious injury 5 8 Lowering warni...

Page 57: ...ize the platform control console refer to section 5 3 2 Move the lift off drive switch to the lift position WARNING Look for overhead obstructions or other possible hazards around the MEWP when you ra...

Page 58: ...Auto level light Outrigger condition Off The outriggers are fully retracted The outriggers are not active Flashing slowly Indicates the outrigger extension or retraction Flashing quickly The outrigger...

Page 59: ...PP on off switch on the platform control console to the on position Result In manual mode the HPP starts In automatic mode the HPP automatically starts when the battery falls below 50 charge 7 To stop...

Page 60: ...60 SJ6832 RTE 221844ACAI Notes...

Page 61: ...the emergency stop button on the base control console 5 Find the override knob of the holding valve 1 at the bottom of each lift cylinder 6 Press and turn the knob of each holding valve counterclockwi...

Page 62: ...ard Make sure that platform is fully lowered before you push winch or tow Sudden movement can cause the MEWP to become unstable If you do not obey there is a risk of death or serious injury WARNING Ti...

Page 63: ...ate correctly Clean the charger cooling fins if they are clogged with debris to make sure the charger functions at its best WARNING Explosion hazard Be careful when you use fuels solvents or other fla...

Page 64: ...Top green Time in hours remaining to the end of the charge Lower green AH supplied Large LEDs 4 5 Red Constant or max current phase IUIa Red flash Voltage control phase IUIa Red and green flash Overch...

Page 65: ...port vehicle Be sure the vehicle capacity and load equipment hoists chains straps and other related items are sufficient to withstand the maximum MEWP weight Park the transport vehicle on a level surf...

Page 66: ...sert the lock pin s Attach the platform control console to the mounting bracket or remove the platform control console Remove all personnel tools and materials from the platform Attach the rigging to...

Page 67: ...death or serious injury Tie down the MEWP to the transport vehicle using the tie down points 3 Refer to Figure 07 6 6 Use the platform control console from the ground WARNING The correct operator loc...

Page 68: ...there is a risk of death or serious injury CAUTION Make sure the control console cable does not become entangled with the MEWP or objects that surround the MEWP If you do not obey there is a risk of...

Page 69: ...exit the platform If you do not obey there is a risk of death or serious injury 16 Use the MEWP ladder to exit the platform 17 Connect the platform control console cable to the electrical connector b...

Page 70: ...tform If you do not obey there is a risk of death or serious injury 19 Use the MEWP ladder to enter the platform WARNING Before you operate this MEWP make sure that the guardrail system does not have...

Page 71: ...system must be in the vertical position Lock all pins correctly An incorrectly locked guardrail can cause a fall which can result in death or serious injury 6 8 1 Fold the guardrail system down 3 4 5...

Page 72: ...to attach the front guardrail to the right side guardrail 12 Remove the locking pins on the right side extension guardrail 13 Fold the right side extension guardrail down with the front guardrail 14 R...

Page 73: ...the gate WARNING Fall hazard To prevent a fall keep away from the sides of the platform when you fold or unfold the guardrails If you do not obey there is a risk of death or serious injury WARNING Fa...

Page 74: ...lock pins The guardrail system must be in the vertical position Lock all pins correctly An incorrectly locked guardrail can cause a fall which can result in death or serious injury 6 9 Use the mainten...

Page 75: ...position 2 Raise the platform until there is adequate clearance to retract the maintenance support 3 Retract the maintenance support into the storage bracket 4 Fully lower the platform 6 10 Refuel th...

Page 76: ...76 SJ6832 RTE 221844ACAI Notes...

Page 77: ...ling system Operator horn Spring loaded full height gate at rear Forklift pockets tie down lifting lugs Foam filled low profile grip lug tires Hourmeter Color coded and numbered wiring system Hydrauli...

Page 78: ...n record Inspection Date Inspector Signature WARNING Do not use the MEWP if there is no inspection recorded in the last 6 months If you do not obey there is a risk of death or serious injury IMPORTANT...

Page 79: ...ght Working Height 11 7 m Platform Elevated Height 9 7 m Stowed Height Railings Up 2 510 m Stowed Height Railings Down 1 750 m Drive Height Maximum FULL Standard Operating Times Lift Time No Load 32 3...

Page 80: ...OTE Occupants and materials are not to exceed the rated load Refer to the capacity label at the sides of the platform for additional information and models equipped with options 7 5 Environment 1989AC...

Page 81: ...rea in direct contact with the floor tire outrigger OFL Overall Floor Load Pressure is a measure of the average load the MEWP imparts on the whole surface directly underneath the chassis This has been...

Page 82: ...under our sole responsibility that the product mobile elevating work platform designated as Type 3 Group A to which this declaration relates is in conformity with the following directives EN KCEC XXXX...

Page 83: ...83 SJ6832 RTE 221844ACAI Section 8 Labels Red DANGER Orange WARNING Yellow CAUTION Green Emergency lowering Procedure Blue Safety Information...

Page 84: ...ect the on position to start the HPP if equipped Select the off position to turn off the HPP Read the operation manual Push to reset ground posicircuit breaker Push to reset power circuit breaker Push...

Page 85: ...l 2 Warning electrical shock Stay away High voltage TM 3 No pressure washer Do not use a pressure washer 4 Battery cover lock Turn the know to the left to unlock the battery tray cover Turn the knob t...

Page 86: ...and the specified hazards with this MEWP before operation Refer to Section 2 Manual storage box Shows the location of the operation manual Note This label is inside the platform TM 2 Skyjack logo 3 Mo...

Page 87: ...mber will vary may not be as shown 7 Tip over hazard Use Skyjack approved matched solid tires only Do not use air or foam filled tires TM PSI BAR 8 Wheel specifications Refer to the service manual for...

Page 88: ...orial 10 Annual inspection Make sure the MEWP has received an annual inspection before operation 11 Forklift lift location Insert fork fully into forklift lift location to lift the MEWP TM 12 CE mark...

Page 89: ...P optional equipment Stop the HPP before you connect an AC supply to charge the batteries 16 Serial plate MEWP identification and specifications The serial plate information changes with different MEW...

Page 90: ...abels Front side Description Label Pictorial 1 Skyjack logo 2 Caution tape stripe 3 Maintenance support Deploy maintenance support here 4 Lift and tie down points Only use these points for lifting or...

Page 91: ...et into a vertical position Lower platform until the bottom end of maintenance support rests on the lower cross bar 4 Maintenance support is now secured a Turn Main power disconnect switch to off posi...

Page 92: ...ch to off position 2 To open the lift cylinder holding valves located at the bottom of each cylinder if higher reach required use emergency lowering rod located on the top of the base to a push b turn...

Page 93: ...on 8 Labels Description Label Pictorial 1 Skyjack logo 2 Model number Product Identifier Model number will vary may not be as shown 3 Caution tape stripe 4 Stay away Stay away from the MEWP when it is...

Page 94: ...use air or foam filled tires TM PSI BAR 6 Wheel specifications Refer to the service manual for the wheel type and torque TM 7 Wheel load Shows the maximum load applied to the ground by the specified w...

Page 95: ...p 4 Open free wheeling valve by turning it counterclockwise 5 Push in black knob 6 Pump by pushing red knob in and out until firm resistance is felt Brake is now released 7 Push tow winch to desired l...

Page 96: ...sconnect switch to off position 2 To open the lift cylinder holding valves located at the bottom of each cylinder if higher reach required use emergency lowering rod located on the top of the base to...

Page 97: ...SJ6832 RTE 221844ACAI Hydraulic compartment Section 8 Labels Description Label Pictorial 1 Hydraulic oil ATF Dexron III Only replace the hydraulic fluid with ATF Dexron III 8 5 Hydraulic compartment...

Page 98: ...perator daily inspection Refer to the operation manual Do the visual inspections and function tests before you start each work shift Refer to section 4 4 TM 2 No jewelry Caution Do not wear jewelry or...

Page 99: ...n place 5 Connect air supply optional equipment Connect platform air supply here 6 No insulation This MEWP is not electrically insulated and does not provide protection from contact with or proximity...

Page 100: ...ore than the specified side load Operate the MEWP when the wind speed which includes wind gusts is less than the specified speed for this model The rating changes between different units m s mph TM N...

Page 101: ...m view continued Description Label Pictorial 3 Warning Fall hazard vertical Make sure the hinged railing is locked with lock pins TM 4 Connect AC supply Connect AC supply here TM 5 Connect air supply...

Page 102: ...e or backward to lower platform Move controller forward to drive forward or backward to drive reverse Select either the drive mode with low speed high torque or the drive mode with high speed low torq...

Page 103: ...n Label Pictorial 1 Orifice installed Make sure the orifice is installed TM 2 Warning deploy maintenance support s Do not do maintenance or inspections in the scissor assembly unless the maintenance s...

Page 104: ...l 1 Stay away Stay away from the MEWP when it is in operation TM 2 Warning crush hazard TM 3 Warning Do not alter Do not tamper with or disable the limit switches or other safety devices TM 4 Outrigge...

Page 105: ...us Off The outriggers are fully retracted Flashing Rapidly The outriggers are extending but the platform is not level Flashing The outriggers are extended but the platform is not yet level Solid The o...

Page 106: ...arning electrical shock Stay away High voltage 2 Hot surface Do not touch 3 Diesel Only use low or ultra low sulfur diesel 4 AC battery charging HPP Turn off the HPP before connecting an AC supply to...

Page 107: ...ription Label Pictorial 6 Oil drain Drain oil here 7 No pressure washer Do not use a pressure washer 8 Power circuit breaker Push to reset the power circuit breaker 9 Circuit breaker reset Push to res...

Page 108: ...108 SJ6832 RTE 221844ACAI Notes...

Page 109: ...essory products to expand a MEWP s functionality and your power to offer a truly flexible rental choice At the heart of every Skyjack machine are proven and simplistic control systems using Skyjack s...

Page 110: ...110 SJ6832 RTE 221844ACAI Notes...

Page 111: ......

Page 112: ...www skyjack com...

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