Skoda Octavia III 2013 Service Manual Download Page 111

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– Fit the bleeder hose of the catch pan -A- onto the vent valve

of the slave cylinder -arrow-.

Gearbox 02S

– Fit the bleeder hose of the catch pan onto the vent valve of the

slave cylinder -arrow-.

Gearbox 0AF

– Fit the bleeder hose of the catch pan -arrow- onto the vent

valve of the slave cylinder.

Gearbox 0AH

Octavia III 2013 ➤ , Octavia III 2014 ➤

Maintenance - Edition 12.2014

5. Chassis

107

ProCarManuals.com

Summary of Contents for Octavia III 2013

Page 1: ...Maintenance Octavia III 2013 Octavia III 2014 Edition 12 2014 Service Service Department Technical Information ProCarManuals com ...

Page 2: ...eous Technical information should always be available to the foremen and mechanics because their careful and constant adherence to the instructions is essential to ensure vehicle road worthiness and safety In addition the normal basic safety precautions for working on motor vehicles must as a matter of course be observed Service ProCarManuals com ...

Page 3: ...Replace engine oil filter 53 3 9 Cooling system Checking 56 3 10 Poly V belt Check condition 62 3 11 Routing of V ribbed belt 63 3 12 Replace spark plugs 64 3 13 Replace air filter element and clean air filter housing 66 3 14 Replacing the fuel filter diesel engine 72 3 15 Check diesel particulate filter 75 3 16 Multiple purpose additive for petrol engines 75 3 17 Drain fuel filter 76 3 18 Natural...

Page 4: ...power supply of the alarm system 144 6 20 Climatronic Set temperature to 22 C 144 6 21 Switch off battery transport mode 145 6 22 Time delayed locking mechanism after closing the tailgate activate deactivate 146 7 Body 147 7 1 Inspecting underbody protection for damage 147 7 2 Checking body paintwork and underbody protection for damage before sale 147 7 3 Check for corrosion 148 7 4 Windscreen was...

Page 5: ...n and maintenance page 4 1 7 Determine the age of the vehicle page 6 1 1 Vehicle identification data The vehicle identification number is fixed to the right suspension strut dome Caution In vehicles operated in China the Vehicle identification num bers can be found elsewhere in the vehicle 2 8 4 Vehicle identification data Vehicle identification num ber of vehicles in China page 34 Octavia III 201...

Page 6: ...y N1 right hand drive 4x4 3 Engine type A 1 2 l 63 kW petrol engine B 1 2 l 77 kW petrol engine C 1 4 ltr 103 110 kW petrol engine D 1 8 l 132 kW petrol engine E 2 0 l 162 kW petrol engine N 1 6 l 81 kW petrol engine M 1 4 l 81 kW CNG petrol engine F 1 6 l TDI 66 kW diesel engine G 1 6l TDI 77 81 kW diesel engine J 2 0 l TDI 105 110 kW diesel engine K 2 0 l TDI 135 kW diesel engine 4 Airbag System...

Page 7: ...gorod Gaz U India vehicles manufactured in the Czech Republic for Indi a 9 Vehicle chassis number Note The identification of the body manufactured as spare part is per formed with the sign in front and behind the vehicle identifica tion number instead of the existing sign 1 2 Identification plate The type plate is located on the bottom left of the B pillar arrow Octavia III 2013 Octavia III 2014 M...

Page 8: ...ance Information regarding the use of vehicles under severe condi tions The service advisor should always point out to the customer that the inspection intervals are based on normal operating conditions Under severe conditions the inspection intervals must be shortened Severe conditions exist for instance if the vehicle is operated continuously under one or several of the conditions stated below T...

Page 9: ...val display QI1 Service display 5 000 km or 1 year fixed QI2 Service display 7 500 km or 1 year fixed QI3 Service display 10 000 km or 1 year fixed QI4 Service display 15 000 km or 1 year fixed QI6 Service display 30 000 km or 2 years flexible WARNING The service display in the dash panel insert will be controlled worldwide with these numbers The QG1 QG0 numbers now only control the hardware for m...

Page 10: ...age of the vehicle can be determined according to the sticker affixed to the window Arrow 1 Production date Arrow 2 Calendar week of manufacture Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 6 1 General points ProCarManuals com ...

Page 11: ...tion Export page 13 2 4 Inspection page 17 2 5 Oil change service page 22 2 6 Dust rich countries page 24 2 7 Service tables page 24 2 8 Service tables with variations for the individual markets page 28 2 1 Pre Delivery Inspection PDI Export Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 2 Inspections 7 ProCarManuals com ...

Page 12: ...chap 7 5 1 portal B2B In the case the vehicles are not transported within two weeks or delivered to the customer the care programme for new and used vehicles must be carried out portal B2B technical information instructions Inspect for transport damage bodywork paintwork upholstery interior trim car peting footmats coverings wheels and tyres 7 2 Checking body paintwork and underbody protection for...

Page 13: ...2 2 Pre sales Inspection domestic Czech Republic Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 9 ProCarManuals com ...

Page 14: ...adio speakers aerial Central locking system anti theft alarm system Wheels tyres Sun roof Other equipment all equipment fitted in proper condition Inspections or work to be carried out and noted in the form Vehicle exterior Check plastic and rubber parts for cleanliness and damage Inspect bodywork and paintwork for damage 7 2 Checking body paintwork and underbody protection for damage before sale ...

Page 15: ...dscreen wash wipe system Check function page 148 Vehicle interior Adapt language variants to driver s instructions 6 11 Adapt language variants to driver s instructions page 137 Check proper operation of key switch for airbag ON OFF and position to ON 7 10 Check proper operation of key switch for front passenger airbag deactiva tion page 154 Switch off battery transport mode 6 21 Switch off batter...

Page 16: ... shock absorber vehicles with basic and sport chassis 5 9 Transport security Remove anti lock components from the shock absorbers of the front axle page 124 Concluding operations Perform a test drive 9 2 Road test page 166 Query the event memory for all systems clear if necessary 6 9 Connect diagnostic unit and query event memory page 130 Remove protective seat covers and protective film Complete ...

Page 17: ...2 3 Delivery Inspection Export Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 13 ProCarManuals com ...

Page 18: ...are wheel if necessary correct ing pressure page 113 On vehicles in stock for more than 12 months Change brake fluid 5 3 Change brake fluid page 102 Engine compartment from above Checking battery 6 5 Checking the battery page 128 Care for the vehicle battery after transport applies for some countries only 6 6 Attend to vehicle battery after transport page 128 Check tight connection of electric cab...

Page 19: ... underbody underbody protection for damage 7 2 Checking body paintwork and underbody protection for damage before sale page 147 Check for leak tightness and damage Engine gearbox final drive steering braking system axles boots of steering joints Check proper routing of the brake hoses and brake lines fuel lines including ventilation of the fuel system 3 3 Inspect engine and parts in the engine com...

Page 20: ... Final inspection to ensure proper condition for handover to customer Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 16 ProCarManuals com ...

Page 21: ...omer if he wishes a wiper blade change Ask the customer if he wishes a topping up of the washer fluid cleaning and antifreeze agent Inform the customer about any defects which were found dur ing the inspection Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 17 ProCarManuals com ...

Page 22: ...esetting service interval display SID page 131 Insert a comment into the service schedule in the DSP Digital Service Sched ule Complete the next service date sticker and affix the sticker to the side of the dash panel on the driver s side Valid for vehicles in MY 2013 Complete mirror tag and attach to interior mirror only for some countries Hand customer the completed and signed form Extended scop...

Page 23: ...engine oil page 47 Reset service interval display for oil change 6 10 Resetting service interval display SID page 131 Every 2 years or 60 000 km Dust and pollen filter for passenger compartment replacing 7 7 Replacing the dust and odour filter element page 153 Every 3 years Changing oil in the Haldex coupling 4 3 Changing oil in the Haldex coupling page 92 After 3 years then every 2 years Change b...

Page 24: ...oning pulley Common Rail diesel engines operated in dust rich countries 2 6 Dust rich countries page 24 3 4 Changing toothed belt and tensioning pulley page 43 At 180 000 km then every 30 000 km Check diesel particle filter common rail diesel engines with diesel particle filter installed as standard 3 15 Check diesel particulate filter page 75 Every 210 000 km Replace toothed belt for camshaft dri...

Page 25: ...rs Natural gas container Visual inspection 3 18 7 Natural gas container Visual inspection page 86 Every 20 years Natural gas container Replace 3 18 8 Removing and installing the natural gas tank or replace page 86 1 Vehicles driven in dust rich countries every 120 000 km 2 6 Dust rich countries page 24 Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 21 ProCarManuals com ...

Page 26: ...2 5 Oil change service Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 22 ProCarManuals com ...

Page 27: ...ce Work involved Chapter Engine oil and filter replacing 3 7 Draining or suctioning off engine oil and filling up with engine oil page 47 Brake pads and brake discs inspection 5 1 Inspecting thickness of front and rear brake pads linings page 100 Reset service interval display for oil change 6 10 Resetting service interval display SID page 131 Insert a comment into the service schedule in the DSP ...

Page 28: ...Palestine Turkey Bahrain Jordan Panama Turkmenistan Barbados Cameroon Paraguay Ukraine White Russia Belarus Kazakhstan Peru Uzbek China Qatar Ivory Coast Venezuela Chile Kenya Reunion Costa Rica Kirgizia Russian Federation Djibouti Colombia Greece Dominican Republic Kuwait Saudi Arabia Ecuador Lebanon Senegal El Salvador Libya Singapore Georgia Mali Sri Lanka Ghana Morocco United Arab Emirates Abu...

Page 29: ...e indicated on the can individually or together with other specifications Diesel engines VW engine oil standards QI6 QI1 QI2 QI3 QI4 1 6 l 77 kW TDI CR CLHA VW 507 00 VW 507 00 1 6 l 66 kW TDI CR CLHB VW 507 00 VW 507 00 1 6 l 81 kW TDI CR CRKB VW 507 00 VW 507 00 2 0 l 105 kW TDI CR CRVC CKFB VW 507 00 VW 507 002 2 0 ltr 110 kW TDI CR CKFC VW 507 00 VW 507 00 2 0 ltr 110 kW TDI CR CRMB VW 507 00 ...

Page 30: ...m or 1 year QI3 Every 10 000 km or 1 year QI4 Every 15 000 km or 1 year Air filter All vehicles Every 90 000 km or 6 years Fuel filter Diesel engines Diesel according to EN 590 Diesel not according to EN 590 Every 90 000 km Every 30 000 km Dust and pollen filter All vehicles Every 60 000 km or 2 years Gearbox oil filter including gear oil 6 speed gearbox DSG Every 60 000 km Octavia III 2013 Octavi...

Page 31: ... 30 000 km and then every 1 year 30 000 km According to the display after 2 years or 30 000 km and then every 1 year 30 000 km Extended scope of inspection First one after 3 years or 60 000 km then every 2 years 60 000 km First one after 3 years or 60 000 km then every 2 years 60 000 km Oil change service fixed QI1 As per the display every 5 000 km or 1 year Oil change service fixed QI2 As per the...

Page 32: ...ice tables with variations for the in dividual markets 2 8 1 Market area India Note The tables include only deviating intervals Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 28 ProCarManuals com ...

Page 33: ...ir filter element and clean air filter housing page 66 Dust and pollen filter Top up Every 15 000 km or 1 year4 7 7 Replacing the dust and odour filter element page 153 Fuel filter diesel engine CRVC with water separator Drain Every 15 000 km 3 17 Drain fuel filter page 76 Fuel filter diesel engine CRVC with water separator Replace Every 30 000 km 3 14 Replacing the fuel filter diesel engine page ...

Page 34: ...2 8 2 Market area Russia Note The tables include only deviating intervals Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 30 ProCarManuals com ...

Page 35: ...r 4 years6 3 12 Replace spark plugs page 64 Fuel filter diesel engine Replace Every 30 000 km or 2 years6 3 14 Replacing the fuel filter diesel engine page 72 Fuel filter diesel engine CRVC with water separator Drain Every 15 000 km 3 17 Drain fuel filter page 76 Check toothed belts for camshaft drive toothed belts for coolant pump drive and tensioner pulley Every 60 000 km or 4 years6 3 5 Inspect...

Page 36: ...ntification number of vehi cles in China 2 8 4 Vehicle identification data Vehicle identification number of vehicles in China page 34 Note The tables include only deviating intervals Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 32 ProCarManuals com ...

Page 37: ...al Description of work involved Air filter Top up Every 30 000 km or 2 years8 3 13 Replace air filter element and clean air filter housing page 66 Dust and pollen filter Top up Every 10 000 km or 1 year8 7 7 Replacing the dust and odour filter element page 153 Spark plugs Top up Every 20 000 km or 2 years8 3 12 Replace spark plugs page 64 Add multiple purpose additive for petrol engines For each s...

Page 38: ...e Vehicle identification num ber on the right suspension strut dome in the left front window corner the vehicle identification number can be found here A pillar right arrow Front door right arrow Front door left arrow Luggage compartment arrow Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 34 ProCarManuals com ...

Page 39: ...Tailgate arrow Front flap arrow 2 8 5 Market region Australia Note The tables include only deviating intervals Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 35 ProCarManuals com ...

Page 40: ...r element and clean air filter housing page 66 Inspect the toothed belt for the camshaft drive on petrol engines Every 90 000 km 3 5 Inspect toothed belt for camshaft drive and coolant pump drive for wear and condition page 43 Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 36 ProCarManuals com ...

Page 41: ...5 3 16 Multiple purpose additive for petrol engines page 75 3 17 Drain fuel filter page 76 3 18 Natural gas system page 77 3 1 Engine overview Fuel engines Engine identification characters CJZB CHPA CJSA CJZA Emission standard EU 5 EU 5 EU 5 EU 5 Manufacturing from through 11 12 11 12 11 12 01 13 Displacement in litres 1 2 1 4 1 8 1 2 Output kW at rpm 63 4300 5300 103 4500 6000 132 5100 6200 77 45...

Page 42: ...ng order 1 3 4 2 1 3 4 2 1 3 4 2 1 3 4 2 Self diagnosis X X X X Catalytic converter X X X X Turbocharging X X Charge air cooler X X Lambda probe X X X X Number of cylinders valves per cylin der 4 4 4 4 4 4 4 4 10 Also unleaded petrol 95 RON may be used on engines with prescribed unleaded petrol 91 RON although engine power output will be slightly reduced 11 Engine power and torque in gas mode depe...

Page 43: ... mm 80 5 95 5 95 5 95 5 Compression 16 0 16 2 16 2 16 2 Hydraulic valve clearance compensa tion X X X X Common Rail X X X X Firing order 1 3 4 2 1 3 4 2 1 3 4 2 1 3 4 2 Exhaust gas recirculation X X X X Self diagnosis X X X X Catalytic converter X X X X Turbocharging X X X X Charge air cooler X X X X Lambda probe X X X Diesel particle filter13 X X X Number of cylinders valves per cylin der 4 4 4 4...

Page 44: ...cement in litres 2 0 Output kW at rpm 135 3500 4000 Max torque Nm at rpm 380 1750 3000 Bore mm 81 Stroke mm 95 5 Compression 15 8 Hydraulic valve clearance compensation X Common Rail X Firing order 1 3 4 2 Exhaust gas recirculation X Self diagnosis X Catalytic converter X Turbocharging X Charge air cooler X Lambda probe 2 Lambda probes Diesel particle filter15 X Number of cylinders valves per cyli...

Page 45: ...A Engine with identification characters CJSA CJSB Engine with identification characters CLHA CLHB CRVC CKFC CKFB CUPA CRKB CRMB CUNA Engine with identification characters CHHB Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 3 Engines 41 ProCarManuals com ...

Page 46: ...tem for brake system 5 2 Inspecting brake system for leaks and damage page 101 Inspect gearbox or final drive for leaks e g inspection and drain plug shift linkage drive shafts 4 1 Check final drive and joint boots for leaks and damage page 87 Engine compartment and components in the engine compartment from below Remove the noise insulation Inspect engine and parts in the engine compartment for le...

Page 47: ... for wear and condition 3 5 1 Inspecting timing belt for camshaft drive for wear and running Work procedure Expose vacuum hose on the holder 3 Release screw 2 Loosen clips arrows remove toothed belt guard 1 upwards Turn the crankshaft on the fixing screw of the belt pulley crank shaft in direction of running of the engine and check the complete toothed belt for the following conditions arrows Octa...

Page 48: ...definitely be replaced Major engine damage can thus be avoided Replacing the timing belt is a repair measure The re installation of the toothed belt guard occurs in reverse or der Tightening torque Nm Screw for toothed belt guard 8 3 5 2 Inspecting toothed belt for coolant pump drive for wear and running Work procedure Loosen hose clamps 1 2 remove air guide pipe Expose air guide hoses at the air ...

Page 49: ... the crankcase ventilation Wet new O rings with engine oil prior to installation Unclip the electric wiring harness arrows Unscrew screws 1 3 and remove toothed belt guard 2 for coolant pump toothed belt Turn the crankshaft on the fixing screw of the belt pulley crank shaft in direction of running of the engine and check the complete toothed belt for the following conditions arrows Octavia III 201...

Page 50: ...y circumstances be above the area a danger of damage to the catalytic converter The vehicle must be standing on level ground when measuring the oil level Wait a few minutes after switching off the engine to allow the oil to flow back into the oil pan When conducting the delivery inspection the oil measurement can also be carried out on a cold engine Withdraw dipstick wipe off with a clean cloth an...

Page 51: ...Replace oil filter with replacement oil filter for petrol engines page 54 To this end remove sound dampening system for filters applied laterally to the motor Vehicles with petrol engines with replacement oil filter element Remove engine cover Loosen oil filter cover arrow with socket insert SW 32 and partially unscrew it Wait a few minutes so that the oil flows out of the oil filter housing and b...

Page 52: ...ut oil in a suitable vessel Note Observe the disposal instructions Screw in new oil drain plug 3 using a new sealing ring 2 and tighten to tightening torque Tightening torque Nm Oil drain plug 30 Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 48 3 Engines ProCarManuals com ...

Page 53: ...ut oil in a suitable vessel Note Always replace plastic drain plug with O ring Screw in a new plastic drain plug as far as the stop WARNING Do not tighten the plastic drain plug too much in order to avoid damaging or breaking the stop of the plastic drain plug as well as damage to the oil pan which can cause oil leakage Check the plastic drain plug for tightness after a road test Vehicles with die...

Page 54: ...ghtening torque Tightening torque Nm Oil drain plug 30 Topping up with engine oil Install new oil filter oil filter element 3 8 Replace engine oil filter page 53 Pour in oil as stated in the specifications page 51 Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 50 3 Engines ProCarManuals com ...

Page 55: ...t required for a normal oil change The amount of engine oil needed when topping up corresponds to the scope of completed engine repair Note The given specifications must be indicated on the can individually or together with other specifications Diesel engines Approximative oil capacity with oil filter change Max oil capacity after engine repair17 VW engine oil standards QI6 QI1 QI2 QI3 QI4 1 6 l 7...

Page 56: ...uired for a normal oil change The amount of engine oil needed when topping up corresponds to the scope of completed engine repair 18 For vehicles operated in India VW 505 01 applies Note The given specifications must be indicated on the can individually or together with other specifications Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 52 ProCarManuals com ...

Page 57: ...e to insufficient bearing lubrication Switch off the engine immediately in the event of an oil leakage vibrations or unusual noise from the turbocharger Check the engine oil level again and top up with oil if necessary 3 6 Inspecting engine oil level page 46 Wait at least 3 minutes after topping up the oil again before inspecting the oil level again 3 6 Inspecting engine oil level page 46 Install ...

Page 58: ...er with oil Screw in the new filter and tighten it with the oil filter wrench 3417 Tightening torque Nm Oil filter 20 Drain engine oil page 47 After filling with oil run engine until it is at operating tempera ture and inspect for tightness Install the noise insulation 3 8 2 Replace oil filter with replacement oil fil ter insert for petrol engines Remove replacement oil filter element Remove engin...

Page 59: ...rew in the oil filter cover arrow with the socket insert SW 32 and tighten to tightening torque After filling with oil run engine until it is at operating tempera ture and inspect for tightness Install the engine cover Tightening torque Nm Oil filter cover 25 3 8 3 Replace oil filter insert for diesel engines Remove replacement oil filter element Remove the noise insulation Disconnect the plug 1 f...

Page 60: ... for oil filter 25 Oil drain plug at cap 5 Clip the generator cable 2 into the clip 3 Insert the connector 1 for the trailing pump After filling with oil run engine until it is at operating tempera ture and inspect for tightness Install the noise insulation 3 9 Cooling system Checking Inspecting antifreeze protection replenishing coolant additive if necessary 3 9 1 Inspecting antifreeze protection...

Page 61: ...ility of the light dark boundary Now the light dark limit is clearly visible at the WATERLINE Clean the measuring glass of the refractometer before in specting the antifreeze so that the test result will not be incorrect Let a drop of coolant drip onto the measuring glass Oper ating instructions of refractometer Hold refractometer against a light source and read off the tem perature down to which ...

Page 62: ...ling system is filled all year round with a mixture of drink ing water and coolant additive with anti corrosion agent Coolant additives prevent damage from frost and corrosion and the accu mulation of lime scale while also raising the boiling point of the coolant For these reasons the cooling system must always be filled all year round with coolant additive with anti corrosion agent offering these...

Page 63: ...h the standard TL VW 774 G Electronic catalogue of original parts When refilling coolant additives G13 and G12 which have a lilac colour can be mixed with each other When topping up with coolant additive use coolant additive for all vehicles depending on the current offer Electronic catalogue of original parts WARNING In case of doubt or uncertainty which coolant additive was fil led in the vehicl...

Page 64: ...ue of original parts Note The cooling system must be bled with the actuator diagnosis coolant shut off valve of heating system N279 on vehicles with auxiliary heating and with coolant shut off valve of heating system N279 Vehicle diagnostic tester Perform a test drive and again check the coolant antifreeze protection Miscibility of coolant additives WARNING Coolant additives G13 which conform with...

Page 65: ...PI CWVA approx 8 9 l 1 8 l 132 kW CJSA CJSB approx 7 8 l 2 0 l 162 kW CHHB approx 8 6 l 1 6 l 77 kW TDI CR CLHA approx 8 4 l 1 6 l 66 kW TDI CR CLHB approx 8 4 l 1 6 l 81 kW TDI CR CRKB approx 8 4 l 2 0 l 110 kW TDI CR CKFC CRMB approx 11 6 l manual gearbox 11 9 l double clutch gearbox 2 0 l 105 kW TDI CR CRVC KKFB 2 0 l 135kW TDI CR CUPA CUNA Octavia III 2013 Octavia III 2014 Maintenance Edition ...

Page 66: ...vapours do not swallow coolant avoid contact with skin and eyes hazardous if consumed In the event of a loss of coolant which was not caused by the current consumption determine the cause of the leak age and eliminate it repair measure Engine Rep gr 19 If required top up with coolant 3 10 Poly V belt Check condition Special tools and workshop equipment required Wrench socket Perform the following ...

Page 67: ... Routing of V ribbed belt Engines 1 2 l 63 kW CJZB 1 2 l 77 kW CJZA 1 4l 81 kW CPWA 1 4l 103 kW CHPA 1 4l 110 kW CZDA 1 6l 81 kW CWVA without air conditioning system 1 Crankshaft vibration damper 2 Tensioning pulley 3 AC generator Engines 1 2 l 63 kW CJZB 1 2 l 77 kW CJZA 1 4l 81 kW CPWA 1 4l 103 kW CHPA 1 4l 110 kW CZDA 1 6l 81 kW CWVA with air conditioning system 1 Crankshaft vibration damper 2 ...

Page 68: ...l for removing the ignition units Change interval 1 2 l 63 kW CJZB NGK PZKER7A8EGS 04E 905 601 0 7 0 8 T10530 Every 60 000 km or 4 years 1 2 l 77 kW CJZA NGK PZKER7A8EGS 04E 905 601 0 7 0 8 Every 60 000 km or 4 years 1 4 ltr 81 kW CPWA Bosch Y5KPP332GA 04E 905 612 0 65 0 75 Every 60 000 km or 4 years 1 4 l 103 kW CHPA Bosch Y5KPP332GA 04E 905 612 0 65 0 75 Every 60 000 km or 4 years 1 4 l 110 kW C...

Page 69: ...0 Nm 2 0 l 162 kW CHHB 28 Nm 10 Nm 1 6 l 81 kW CWVA 22 Nm 8 Nm Replace spark plugs Remove engine cover Unlock and remove connectors from ignition coils 1 to 4 Screw out the fixing screws of the ignition coils Press extractor T10530 into the bore of the ignition coil 1 as far as it can go Tighten the nut 2 in direction of arrow so that the extractor T10530 stays firm in the bore of the ignition coi...

Page 70: ...reverse order Pay attention to the following Place all ignition coils loosely into the spark plug shaft Align the ignition coils so that the fixing screws can be screwed in Place the connector onto the ignition coils Press ignition coils onto the spark plugs evenly by hand do not use an impact tool Screw in screws of ignition coils and tighten to tightening tor que page 65 3 13 Replace air filter ...

Page 71: ...inal Parts 3 13 1 1 2 l TSI and 1 4 TSI petrol engine Removing Remove engine cover Detach air guide hose 2 from air filter top part 1 Slacken hose clamps 3 and 4 Pull off 1 air filter housing upwards from the ball pin Detach air guide from air filter housing 1 Remove air filter housing 1 and lay aside turned by 180 Unscrew the screws 1 from the air filter bottom part Carefully unlatch the catches ...

Page 72: ... Remove fixing screws arrows from upper part of the air filter Place the upper parts of the air filter 3 with complete air guide to one side Remove air filter insert 2 Install Check housing and water drainage for contamination and clean as required Insert the air filter element 2 in the centre of the air filter bot tom part Carefully place the upper part of the air filter 3 onto the lower part of ...

Page 73: ...ir guide to one side Remove air filter element 2 and snow strainer 3 Note The snow strainer is not installed in all vehicles Install Check air filter top part air mass meter and water drainage for contamination and clean as required 3 13 5 Cleaning air filter housing page 72 Insert the snow strainer 13 in the air filter bottom part 14 Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 6...

Page 74: ... part 14 carefully and without using increased force Screw together air filter bottom part and air filter top part with fixing screws 10 and tighten to tighening torque Note Do not pay attention to the remaining positions Tightening torque Nm Fixing screws 1 5 Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 70 ProCarManuals com ...

Page 75: ...e Remove air filter element 2 and snow strainer 2 Note The snow strainer is not installed in all vehicles Install Check air filter top part air mass meter and water drainage for contamination and clean as required 3 13 5 Cleaning air filter housing page 72 Insert the snow strainer 17 in the air filter bottom part 18 Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 71 ProCarManuals com...

Page 76: ...ower injection quantity is calculated Observe the disposal instructions Check air mass meter as well as air intake hose on the side of the fresh air for salt residues dirt and leaves Check water drain hose in air filter bottom part for contamina tion or blockage and clean if required Clean air filter housing top part and bottom part from salt residues dirt and leaves to do so use an extraction dev...

Page 77: ...e fully slacken the connection point in order to relieve the pressure in the fuel system Note Observe the disposal instructions Removing For CRVC motor with water separator Drain fuel filter 3 17 Drain fuel filter page 76 For all engines Switch off ignition Note Place a cleaning cloth around the filter housing before slackening the hose connections Unscrew screws arrows lift up filter cover 1 with...

Page 78: ...ter housing 1 Position the filter cover 1 with the fuel hoses connected on the filter housing so that the support in the filter cover engages in the gasket for the hole in the filter element Screw in the screws 4 for the filter cover and tighten to speci fied torque Tightening torque Nm Screws for cover 5 Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 74 ProCarManuals com ...

Page 79: ... Check the connections and secure fitting of all lines and send ers to the diesel particulate filter Check diesel particulate filter for leaks damage and secure fitting Note The filling level of the particle volume is queried during diesel particle testing Select Targeted functions and further engine and then start check volumetric efficiency of the particle filter volume Ve hicle diagnostic teste...

Page 80: ...ontainer Transparent hose Note Safety precautions when working on the fuel supply system Observe rules for cleanliness Make sure no diesel fuel runs onto the coolant hoses If nec essary clean the hoses immediately Observe the disposal instructions Insert the transparent hose onto the drain plug 1 and next insert them into the drain container Start engine Undo the drain plug 1 carefully by 14 turns...

Page 81: ... check gasket ring page 85 3 18 7 Natural gas container Visual inspection page 86 3 18 8 Removing and installing the natural gas tank or re place page 86 3 18 1 Sticker natural gas vehicle Natural gas vehicles are marked with stickers The sticker natural gas vehicle is in the front right bumper top Based on the applicable national regulations for the relevant country in some countries natural gas ...

Page 82: ... service assembly and repair work at the natural gas system and their inspections can be found in Current notification 3 12 conditions for repair work at vehicles with CNG and LPG drive Or further information can be obtained from the importer in the relevant country At least one source of natural ventilation must be assured at all times Natural gas is highly flammable and forms ignitable mixtures ...

Page 83: ...tural gas system The cables on the natural gas system must not be bent Every natural gas tank is fitted with a solenoid valve which closes automatically after switching off the ignition or in petrol mode A safety valve is also fitted to every natural gas tank excessive heat and pressure build up This safety valve prevents un controlled pressure build up in the natural gas tank in case of fire A fl...

Page 84: ...ully re leasing the connection point bolted connection Wear protective spectacles and protective gloves 3 18 3 Inspect natural gas system for leak tightness Note Observe safety measures and other rules 3 18 2 Safety measures and rules of cleanliness when working on vehicles with natural gas system page 78 WARNING The leak tightness inspection on the natural gas system is per formed every 2 years T...

Page 85: ...7 Visual inspection of liquefied petroleum gas system for dam age corrosion and secure seating Check natural gas system is working i e engine runs in natural gas mode Start engine and check with the switch if the engine is in natural gas mode If the vehicle is in natural gas mode CNG the warning light 1 will illuminate The fill level of the natural gas containers is indicated by the po sition of t...

Page 86: ... of using the gas leakage detector VAS 6227 only the green LED diode for OK should light up This is the only permissible test result Once a yellow or red LED diode lights up on the gas leak age detector VAS 6227 a leak search spray must be used A gas leakage can thereby be detected easily at the tested point No bubbles must escape from the sprayed area within a test period of 3 minutes when using ...

Page 87: ...Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 83 ProCarManuals com ...

Page 88: ... tion line sensor 2 low pressure line connection 3 Install cover for natural gas containers 3 18 4 Removing and installing cover for the natural gas containers page 84 Install air filter 3 13 1 1 2 l TSI and 1 4 TSI petrol engine page 67 3 18 4 Removing and installing cover for the natural gas containers Remove cover for natural gas containers Raise vehicle Undo plastic nuts arrows A from the cove...

Page 89: ... Rep gr 20 3 18 6 Inspect condition of natural gas filler neck clean if necessary and check gas ket ring Note Observe safety measures and other rules 3 18 2 Safety measures and rules of cleanliness when working on vehicles with natural gas system page 78 Open the fuel tank cap Remove screen cap of natural gas filler neck Check the presence and at the same time the condition of the gasket ring arro...

Page 90: ... and installing the natural gas tank or re place page 86 3 18 8 Removing and installing the natural gas tank or replace Note Observe safety measures and other rules 3 18 2 Safety measures and rules of cleanliness when working on vehicles with natural gas system page 78 WARNING The life of a natural gas tank is 20 years as of the date of pro duction Afterwards it must absolutely be replaced The pro...

Page 91: ...page 95 4 1 Check final drive and joint boots for leaks and damage Check joint boots arrows of final drive for leaks and damage 4 2 6 speed gearbox DSG Change the gearbox oil replace the oil filter Special tools and workshop equipment required Vehicle Diagnosis Measurement and Information System VAS Adapter for oil filling e g VAS 6262 or VAS 6262A Adapter VAS 6262 6 Catch pan VAS 6268 Protective ...

Page 92: ...The gear oil level changes with the gearbox oil tempera ture Checking gear oil level when oil temperature is too low may result in over filling Checking gear oil level when oil temperature is too high may result in under filling An over filling or an under filling impairs the proper work ing of the gearbox Always replace the gasket ring of the outlet and check screw Requirements Engine switched of...

Page 93: ...e gearbox Note Always replace O ring 2 Remove filter 3 Moisten O ring 2 with gear oil Moisten the O ring in the suction belt arrow downwards Insert filter with suction belt arrow downwards into the gear box Install filter housing and tighten to 20 Nm Install air mass meter G70 plug in electrical plug connec tions secure the bleeder hose with clamps Corresponding engine Rep gr 24 where necessary Co...

Page 94: ...reservoir before opening Note The filling hose and adapter VAS 6262 or VAS 6262A must be clean and gearbox oil must not be mixed with other oils Before screwing the adapter for oil filling VAS 6262A onto the oil bottle measure the length of the ventilation tube the dimension a and lengthen off the tube if necessary to the dimension a Lengthen off 210 mm The dimension a is measured on the shaft sta...

Page 95: ... tance from the fan risk of injury The fan can switch on automatically For a gearbox oil temperature of 35 C up to 45 C When the engine is running disconnect the quick coupling at the adapter for oil filling VAS 6262 or VAS 6262A Drain off excess oil Note To check the oil level a slight amount of oil flows out via the over flow tube every 30 seconds independent of the oil level the cause are pulse...

Page 96: ...oise insulation Body Work Rep gr 50 4 3 Changing oil in the Haldex coupling Special tools and workshop equipment required Filling device for Haldex coupling VAS 6291 Catch pan VAS 6208 Oil for Haldex coupling Electronic Catalogue of Original Parts Precondition Vehicle on level ground Drain oil Place a catch pan under the Haldex coupling Unscrew drain plug arrow and drain all oil from the Haldex co...

Page 97: ...ve drive shaft and pull out of the vehicle The hose must not sag It must come out above the left rear wheel Lower the vehicle Ensure that the the valve arrow is closed Screw oil reservoir A onto filling device for Haldex coupling VAS 6291 Open valve arrow and hold oil reservoir as shown in the fig ure Then fill the Haldex coupling with oil Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2...

Page 98: ...g page 94 If the oil level is OK Screw in oil filler plug A and tighten to tightening torque page 95 4 4 Check oil level in the Haldex coupling Special tools and workshop equipment required Catch pan VAS 6208 Test requirements The oil temperature must be between 20 and 40 C This oil temperature can e g be reached by means of a test drive Vehicle on level ground WARNING Observe safety provisions an...

Page 99: ...d quality refill with ATF where necessary Special tools and workshop equipment required ATF filling system V A G 1924 Adapter for oil filling VAS 6262 or VAS 6262A Adapter for ATF oil filling VAS 6262 2 Catch pan VAS 6208 Protective goggles Protective gloves Test conditions Gearbox must not be in the emergency running mode Vehicle on level ground With selector lever in P position let the engine id...

Page 100: ...a logue of original parts When topping up with ATF shake the oil reservoir thoroughly before opening Inspecting ATF level Note The ATF level is checked at the ATF inspection plug The ATF level is correct if a small amount of fluid flows out at the ATF inspection plug when the ATF temperature is between 35 and 45 C in hot countries 50 C caused by the ïn crease of the fluid level due to the heat Run...

Page 101: ... plug arrow 1 with a new gasket ring and tighten to 27 Nm This completes the ATF level inspection Note At the latest at 45 C in hot climate countries 50 C the ATF inspection plug must be closed again If no ATF flows out at the ATF inspection opening up to 45 C the ATF must be topped up page 98 End function 08 read measured value block Tip 06 End output Switch off ignition and unplug diagnostic con...

Page 102: ...F reser voir check the length of the vent pipe and shorten if necessary page 97 The adapter for the oil filling VAS 6262 must be clean and the ATF for automatic gearbox 09G must not be mixed with other ATF oils Screw on ATF oil filling to the adapter for the oil filling VAS 6262 and fill 1 litre ATF Remove adapter for oil filling VAS 6262 from adapter for ATF oil filling VAS 6262 2 Observe whether...

Page 103: ...th a new gasket ring and tighten to 27 Nm Install the noise insulation Body Work Rep gr 50 Switch off ignition and unplug diagnostic connector Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 4 Gearbox 99 ProCarManuals com ...

Page 104: ...uipment required Inspection pin T40139A Front disc brake pads The brake pad thickness including backing plate a can be checked by visual inspection if necessary with a torch and a mir ror or with the inspection pin T40139A from the outside of the wheel Procedure when checking with the inspection pin T40139A Slide the grinder 3 of the inspection pin fully onto the pin 1 Push the inspection pin T401...

Page 105: ...rake pads are properly seated in their normal operating position Wear limit of rear disc brake pads The wear limit a is reached at a pad thickness of 9 mm including backing plate If the thickness of the pad is less than 9 mm including backing plate always replace the brake pads on both sides repair meas ure Inspect also the brake discs for damage scores tears and wear minimum thickness Brake syste...

Page 106: ... N 052 766 Z0 which conforms to the USA standard FMVSS 571 116 DOT 4 and VW standard 501 14 WARNING Brake fluid must never come into contact with fluids con taining mineral oils oil petrol cleaning agent Mineral oils damage the gaskets and boots of the brake system Brake fluid is poisonous Also due to its corrosive effect brake fluid must not come into contact with paintwork Brake fluid is hygrosc...

Page 107: ... point 7 Connecting hose Connect brake filling and bleeding device e g VAS 5234 to the compressed air distribution Position cock 1 on B Set switch 2 upwards on vacuum Unscrew cap 1 from the brake fluid reservoir Note Do not remove the strainer from the brake fluid reservoir Switch on the compressed air distribution herewith the brake filling and bleeding device e g VAS 5234 is operative Octavia II...

Page 108: ...e brake fluid in slave cylinder vehicles with manual gear box Remove engine cover Remove air filter Relevant Engine Rep gr 23 or Rele vant Engine Rep gr 24 Switch on the filling function of the brake filling and bleeding device e g VAS 5234 as follows Detach connecting hoses 2 and 7 from catch pan 1 Detach the filler hose with quick action coupling 5 from the device connection point 6 Octavia III ...

Page 109: ...ease coupling Position cock 1 on A Switch on the compressed air distribution herewith the brake filling and bleeding device e g VAS 5234 is operative Check brake fluid pressure using the pressure manometer 1 Brake fluid pressure 0 2 Mpa Set the pressure e g by turning the regulating valve 2 Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 5 Chassis 105 ProCarManuals com ...

Page 110: ... vent valve using the set of tools for brake bleeding VAS 6564 with the torque wrench inserted cannot always be performed due to lack of space In this case replace the battery and battery holder where re quired Pay attention to the work sequence when disconnect ing and reconnecting the battery Electrical System Rep gr 27 If necessary remove cap from vent valve of slave cylinder Gearbox 0A4 Fit the...

Page 111: ...ox 02S Fit the bleeder hose of the catch pan onto the vent valve of the slave cylinder arrow Gearbox 0AF Fit the bleeder hose of the catch pan arrow onto the vent valve of the slave cylinder Gearbox 0AH Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 5 Chassis 107 ProCarManuals com ...

Page 112: ...fluid change in the brake system without removing the wheels from the vehicle In view of the different versions of the wheels and the brake calipers tightening the bleeder valves using the set of tools for brake bleeding VAS 6564 with the torque wrench inserted cannot always be performed due to lack of space In this case the corresponding wheels must be removed from the vehicle Do not exchange the...

Page 113: ... brake fluid which must flow out Slave cylinder 0 15 litre Rear right 0 3 litre Rear left 0 3 litre Front right 0 2 litre Front left 0 2 litre Total amount of drained brake fluid approx 1 15 litres incl amount drained out of the brake fluid reservoir Switch off and disconnect the brake filling and bleeding de vice Check brake fluid level and screw the cap onto the brake fluid reservoir Activate th...

Page 114: ...adjustment of the brake pads If the fluid brake level is on the MIN marking 2 or slightly above it is not necessary to top up the brake fluid if the brake pads have practically reached their wear limit If the brake pads are new or far off the brake wear limit the brake fluid level must be between the MIN and MAX mark ings If the brake fluid level has dropped below the MIN marking it is necessary t...

Page 115: ... spare wheel page 111 Inspecting the tyre tread depth including spare wheel and en tering 5 6 2 Inspecting the tyre tread depth including spare wheel and entering page 112 Inspecting the tyre pressure including spare wheel if necessary correcting pressure 5 6 3 Inspecting the tyre pressure including spare wheel if necessary correcting pressure page 113 5 6 1 Inspecting tyres including spare wheel ...

Page 116: ...ent repair measure 5 6 2 Inspecting the tyre tread depth includ ing spare wheel and entering Special tools and workshop equipment required Inspection pin T40139A Minimum tyre tread depth Minimum tread depth 1 6 mm This value may differ in individual countries as a result of differing statutory requirements The minimum tyre tread depth is reached as soon as no further tread exists at several points...

Page 117: ...cting pressure Special tools and workshop equipment required Tyre pressure tester e g VAS 5216 Tyre pressure values Caution During pre sales inspection the tyres on the front and real axles must be inflated to the partial load pressure vale On Green Line vehicles the value Partial load Comfort applies The pressure values are also indicated on a sticker which is affixed to the inside of the fuel fi...

Page 118: ...250 2 5 320 3 2 1 6 ltr 77 kW TDI CR 220 2 2 220 2 2 250 2 5 320 3 2 2 0 l 105 110 kW TDI CR 220 2 2 220 2 2 250 2 5 320 3 2 1 2 ltr 63 kW TSI 205 50 R17 210 2 1 210 2 1 250 2 5 320 3 2 1 2 ltr 77 kW TSI 210 2 1 210 2 1 250 2 5 320 3 2 1 6 l 81 kW MPI 210 2 1 210 2 1 250 2 5 320 3 2 1 4 ltr 103 kW TSI 220 2 2 220 2 2 250 2 5 320 3 2 1 8 ltr 132 kW TSI 230 2 3 230 2 3 250 2 5 320 3 2 1 6 ltr 66 kW ...

Page 119: ...r 77 kW TDI CR 220 2 2 230 2 3 240 2 4 320 3 2 2 0 l 105 110 kW TDI CR 220 2 2 230 2 3 240 2 4 320 3 2 Tyre pressure values Octavia III RS Engine Tyres Tyre pressure kPa bar half load full load Front axle Rear axle Front axle Rear axle 2 0 l 162 kW TSI 205 50 R17 250 2 5 250 2 5 260 2 6 320 3 2 2 0 ltr 135 kW TDI CR 250 2 5 250 2 5 260 2 6 320 3 2 2 0 ltr 162 kW TSI 225 45 R17 240 2 4 250 2 5 260 ...

Page 120: ...2 3 230 2 3 250 2 5 320 3 2 2 0 l 105 110 kW TDI CR 220 2 2 220 2 2 250 2 5 320 3 2 1 6 ltr 77 kW TDI CR 220 2 2 220 2 2 250 2 5 320 3 2 2 0 ltr 135 kW TDI CR 230 2 3 230 2 3 250 2 5 320 3 2 1 8 ltr 132 kW TSI 225 40 R18 220 2 2 230 2 3 240 2 4 320 3 2 2 0 l 105 110 kW TDI CR 220 2 2 230 2 3 240 2 4 320 3 2 1 6 ltr 77 kW TDI CR 220 2 2 230 2 3 240 2 4 320 3 2 2 0 ltr 135 kW TDI CR 220 2 2 230 2 3 ...

Page 121: ...re pressure kPa bar half load full load Front axle Rear axle Front axle Rear axle 1 2 l 63 kW TSI 195 65 R15 220 2 2 230 2 3 250 2 5 330 3 3 1 2 ltr 77 kW TSI 220 2 2 230 2 3 250 2 5 330 3 3 1 6 l 81 kW MPI 220 2 2 230 2 3 250 2 5 330 3 3 1 6 ltr 66 kW TDI CR 230 2 3 240 2 4 250 2 5 330 3 3 1 6 ltr 77 kW TDI CR 230 2 3 240 2 4 250 2 5 320 3 2 1 2 ltr 63 kW TSI 205 55 R16 210 2 1 210 2 1 250 2 5 32...

Page 122: ...2 5 320 3 2 1 2 ltr 77 kW TSI 210 2 1 210 2 1 250 2 5 320 3 2 1 6 l 81 kW MPI 210 2 1 210 2 1 250 2 5 320 3 2 1 4 ltr 103 kW TSI 220 2 2 220 2 2 250 2 5 320 3 2 1 8 ltr 132 kW TSI 230 2 3 230 2 3 250 2 5 320 3 2 1 6 ltr 66 kW TDI CR 220 2 2 220 2 2 250 2 5 320 3 2 1 6 ltr 77 kW TDI CR 220 2 2 220 2 2 250 2 5 320 3 2 2 0 l 105 110 kW TDI CR 220 2 2 220 2 2 250 2 5 320 3 2 1 2 ltr 63 kW TSI 225 40 R...

Page 123: ...via Combi III 4x4 Engine Tyres Tyre pressure kPa bar half load full load Front axle Rear axle Front axle Rear axle 1 2 l 63 kW TSI 195 65 R15 220 2 2 230 2 3 250 2 5 330 3 3 1 2 ltr 77 kW TSI 220 2 2 230 2 3 250 2 5 330 3 3 1 6 l 81 kW MPI 220 2 2 230 2 3 250 2 5 330 3 3 1 6 ltr 66 kW TDI CR 230 2 3 240 2 4 250 2 5 330 3 3 1 6 ltr 77 kW TDI CR 230 2 3 240 2 4 250 2 5 320 3 2 1 2 ltr 63 kW TSI 205 ...

Page 124: ...SI 210 2 1 210 2 1 250 2 5 320 3 2 1 6 l 81 kW MPI 210 2 1 210 2 1 250 2 5 320 3 2 1 4 ltr 103 kW TSI 220 2 2 220 2 2 250 2 5 320 3 2 1 8 ltr 132 kW TSI 230 2 3 230 2 3 250 2 5 320 3 2 1 6 ltr 66 kW TDI CR 220 2 2 220 2 2 250 2 5 320 3 2 1 6 ltr 77 kW TDI CR 220 2 2 220 2 2 250 2 5 320 3 2 2 0 l 105 110 kW TDI CR 220 2 2 220 2 2 250 2 5 320 3 2 1 2 ltr 63 kW TSI 225 40 R18 200 2 0 210 2 1 240 2 4 ...

Page 125: ...axle Rear axle Front axle Rear axle 1 4 ltr 81 kW TSI CNG 195 65 R15 230 2 3 240 2 4 250 2 5 330 3 3 205 55 R16 220 2 2 220 2 2 250 2 5 320 3 2 225 45 R17 220 2 2 220 2 2 250 2 5 320 3 2 Tyre pressure values Octavia Combi Scout Engine Tyres Tyre pressure kPa bar half load full load Front axle Rear axle Front axle Rear axle 1 8 ltr 132 kW TSI 205 55 R16 220 2 2 220 2 2 230 2 3 310 3 1 2 0 ltr 110 k...

Page 126: ...Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 122 ProCarManuals com ...

Page 127: ...damage was de tected a system failure exists Vehicle diagnostic tester The tyre inspection display operates via the ABS speed sensors which compare the wheel rotations and through this also the wheel circumferences In case of a change in the wheel circum ference the warning light in the dash panel insert lights up The tyre circumference can change if the tyre pressure is too low the tyre structure...

Page 128: ...s herewith Then proceed by referring to the read out on the display 5 9 Transport security Remove anti lock components from the shock absorbers of the front axle On vehicles with basic chassis and sport chassis anti lock com ponents are attached to the shock absorbers of the front axle These vehicles are identified by a trailer label arrow on the in terior mirror Note These anti lock components sh...

Page 129: ... is given on the bottle arrow In this example the use by date 05 2003 has expired therefore the bottle must be replaced Check the use by date and enter it in the maintenance tables Replace the tyre sealant if the use by date has been reached WARNING The tyre sealant must not be older than 4 years If the bottle was opened e g when having a flat tyre it must also be replaced Note Residues of tyre se...

Page 130: ...mic cornering light page 141 6 17 Setting the headlight beam page 142 6 18 Adjusting the fog light page 143 6 19 Replacing the own power supply of the alarm system page 144 6 20 Climatronic Set temperature to 22 C page 144 6 21 Switch off battery transport mode page 145 6 22 Time delayed locking mechanism after closing the tail gate activate deactivate page 146 6 1 Electric windows Check positioni...

Page 131: ...ight system tail lights rear fog lights reversing lights brake lights parking light and day light driving lights if present for brightness colour and proper operation Check operation of fog lights with Corner function if present 6 16 Checking the operation of the fog lights with the Corner function static cornering light page 142 Check for proper operation of automatic light 6 14 Check for proper ...

Page 132: ...nd the illuminated storage com partment in the dash panel or the footwell lighting 6 5 Checking the battery Work sequence during the battery test Electrical System General notes Rep gr 27 6 6 Attend to vehicle battery after transport If the battery is soiled proceed as follows Unclamp the battery unclamp both battery poles Wipe away all the dirt from the battery cover with a cloth mois tened in cl...

Page 133: ...on the radio navigation 6 21 Switch off battery transport mode page 145 Switch system on and off WARNING If only the following is activated after switching on the radio navigation Traffic information TP Telephone The component protection is activated This function must be deactivated Vehicle diagnostic tester Carry out the functional test according to the Operating in structions of the infotainmen...

Page 134: ...es are equipped with different infotainment radio navi gation For operation refer to the operating instructions info tainment radio navigation Switch on ignition Select the following in the infotainment radio navigation Device settings button MENU and in addition button SETUP or Vehicle settings Further select the button time and date Then proceed by referring to the read out on the display Here y...

Page 135: ...Press button 3 until the Service logo is displayed in the dash panel insert display Release button 3 The open ended spanner and the following message are dis played in the dash panel insert display Service in km or Days or SERVICE IN km OR days 6 10 2 Reset service interval display in MY 2013 The service interval display is reset with the vehicle diagnosis measurement and information system VAS pa...

Page 136: ...ice or an in spection Continue to follow the instructions on the diagnostic unit When changing the engine oil the service interval display must be reset for the engine oil change Vehicle diag nostic tester On the diagnostic device select Test plan Bodyshell Electrical system 01 Self diagnosable systems Dash panel insert J285 Functions of the dash panel insert 17 Service events and next Oil change ...

Page 137: ... intervals QI6 are automatically re coded to QI4 as a result of this procedure A recoding to QI6 is only possible with the diagnosis de vice taking the conditions into account 6 12 Changing the code of the service intervals page 138 The inspection interval cannot be reset using the buttons It must therefore be checked or reset using the corresponding dual channel service interval display in 2 step...

Page 138: ... changing the engine oil the service interval display must be reset for the engine oil change Vehicle diag nostic tester On the diagnostic device select Test plan Bodyshell Electrical system 01 Self diagnosable systems Dash panel insert J285 Functions of the dash panel insert 17 Service events and next Oil change service variable or Oil change service Continue to follow the instructions on the dia...

Page 139: ... for the engine oil change page 135 Vehicles with service intervals QI6 are automatically re coded to QI4 as a result of this procedure A recoding to QI6 is only possible with the diagnosis de vice taking the conditions into account 6 12 Changing the code of the service intervals page 138 During the inspection the service interval display must be reset for the inspection page 135 During the oil ch...

Page 140: ...ing the service interval the open ended spanner symbol is displayed in the display when the ignition is switched on and the following message is displayed Oil change service in days and or OIL CHANGE SERVICE IN DAYS Once the service interval for engine oil change has been reached the open ended spanner symbol is displayed in the display when the ignition is switched on and the following mes sage i...

Page 141: ... panel insert and further Code language variants for driver s information system Set the desired language taking account of the diagnostic unit display Adjust the language variant for vehicles with infotainment radio navigation The adjustment of the language variants for driver s instructions takes place by changing the language in the infotainment radio navigation Carry out the adjustment of the ...

Page 142: ...ct to the conditions Carry out when changing the oil during Öl change service or Inspection Carry out the recoding using the diagnosis device Use prescribed engine oil Vehicle meets prescribed specifications original battery WARNING Vehicles with QI1 QI4 factory preset cannot be recoded to QI6 6 13 Inspecting headlight beam setting and adjusting if necessary Special tools and workshop equipment re...

Page 143: ...adlight beam setting device in ac cordance with the instructions of the device manufacturer Check the control system of vehicles equipped with headlight beam control by repeatedly turning the thumbwheel in the dash panel Then turn the thumbwheel to initial position For vehicles equipped with adaptive headlights cornering light perform first of all the basic setting page 139 Set the inclination val...

Page 144: ...er and uncover the left half of the headlight in the driving direction a few times After this check the low beam once again Once the low beam light has been correctly set the centre of the light beam of the main beam must be positioned on the central mark 3 The headlight setting on the control screen with adjusting line 15 1 is analogous to the headlight setting on the control screen without this ...

Page 145: ...n terior mirror from outside by hand or with a suitable object This reduces the luminous intensity of the daylight The headlights should light up Uncover sensor for rain and light detection in the foot of the interior mirror The headlights must go off Note The headlights go off approx 4 5 seconds after uncovering the sensor for rain and light detection 6 15 Check the operation of the dynamic cor n...

Page 146: ...ivel towards the bottom Slowly release the accelerator pedal The light cone must turn upwards to the initial position This completes the test Terminate the presentation mode and separate the diagnos tic unit Vehicle diagnostic tester 6 16 Checking the operation of the fog lights with the Corner function static corner ing light Switch on ignition and low beam light Turn the steering wheel from the ...

Page 147: ...horizontally over the total width of the control screen Adjustment for RS vehicles Fit a screwdriver with socket extension or socket wrench SW 6 through the slot in the grid below the fog light Note Pay attention to the correct sinking of the socket wrench in the adjusting screw It is guided into the adjusting screw with the cone point of this screw Align the fog light by turning the adjusting scr...

Page 148: ...ket wrench in the adjusting screw It is guided into the adjusting screw with the cone point of this screw Align the fog light by turning the adjusting screw arrows 6 19 Replacing the own power supply of the alarm system Replace the alarm of the alarm system Electrical System Rep gr 96 6 20 Climatronic Set temperature to 22 C Note The fastest way to obtain a comfortable climate temperature in the v...

Page 149: ...n the menu Climatronic for no more than 10 seconds and if the device was not switched on before selecting the menu Climatronic it switches off 6 21 Switch off battery transport mode The active transport mode is displayed with the lettering TrA in the lower display area of the dash panel insert Additionally the battery charge state in is displayed below the lettering TrA Connect up the vehicle diag...

Page 150: ... Electrical system 01 Self diagnosable systems Electronic central electrical system Function and next J519 Time delayed tailgate locking mechanism Connect the diagnostic unit to the diagnostic connector Activate deactivate time delayed locking after closing of tail gate according to the instructions on the diagnosis device Switch off ignition Disconnect the vehicle diagnosis measurement and inform...

Page 151: ...f necessary page 156 7 1 Inspecting underbody protection for damage Scope of testing applies to Inspection The inspection of the underbody sealant and paintwork should cover the following points undamaged layer of PVC Plastisol undamaged paintwork WARNING All mechanical damage of unproductive character found on the corrosion protection of the chassis as well as on the vehicle paintwork must be rep...

Page 152: ...eck function Liquid in the washer fluid reservoir The washer fluid reservoir must be filled up to the brim Note If fluid is filled into the washer fluid reservoir add windscreen washer fluid in summer or an antifreeze in winter If the vehicle is fitted with a headlight washing system and the headlights have plastic cover lenses with optics made of pol ycarbonate use only liquids that do not damage...

Page 153: ...creen wiper arms Check rest position adjust where nec essary Check the position of the wiper blades so that these blades are aligned with the markings on the windscreen Note Set the end position of the windscreen wiper arms Electrical System Rep gr 92 The tolerance between wiper blade and marking at the wind screen is 2 mm If necessary slacken fixing nuts detach windscreen wiper arms and insert ag...

Page 154: ...f the spray flows out unevenly or insufficiently replace the spray nozzle repair measure Check spray nozzle of the Octavia Combi III rear window Note Spray nozzle of the Octavia Combi III rear window is not ad justable If the spray flows out unevenly or insufficiently replace the spray nozzle repair measure 7 5 Panorama tilting sliding sunroof Check function clean and lubricate giude rails Special...

Page 155: ...h solid lubricant paste approx the first 10 cm Make sure that no other components or the vehicle interior get dirty Note If the locking block of the control link is unlocked during the clean ing and lubrication work do not operate the panoramic tilting sliding glass roof Risk of damage Lock the control link as follows Carefully press the lever of the control link green downwards Carefully slide th...

Page 156: ...that the net is not damaged When carrying out this work make sure that no dirt falls into the vehicle interior 7 6 Door locks safety buttons child locks Check function Driver door lock Remove the cap for the lock cylinder in direction of arrow on the driver s side Unlock and lock the driver door with the key All the doors must remain locked The driver door must not be locked as long as the door is...

Page 157: ...opened from the outside Turn the slot of the child safety lock against the direction of the arrow the child safety lock is not activated 7 7 Replacing the dust and odour filter ele ment Work procedure when replacing the dust and odour filter element Heating Air Conditioning Rep gr 87 7 8 Affix vehicle data sticker CNG vehicles Raise luggage compartment cover Note To raise the luggage compartment c...

Page 158: ...key switch for the front passenger airbag arrow with the ignition key into the position OFF After the ignition is switched on the warning light PASSENGER AIRBAG OFF arrow must light up in the centre console of the dash panel At the same time the warning light in the dash panel insert comes on for about 4 seconds after the ignition is switched on The information regarding the deactivated front pass...

Page 159: ...haft and treat with G 052 778 A2 Check proper operation of the cap for the support shaft Replace the defective or damaged cap for the support shaft Inspect the condition of the trailer arm Inspect the rotation of the operating lever in open condition If the operating lever is difficult to turn or does not turn at all the jamming eccentric in the trailer arm housing must be cleaned and treated with...

Page 160: ...draw key Inspect proper closing by turning the operating lever down wards 7 12 Inspecting plenum chamber and water drain openings for dirt cleaning if nec essary Carry out the visual inspection for soiling through the cover of the plenum chamber Remove the cover if it is necessary to clean the plenum chamber repair measure Note The water drain openings must not be blocked with wax or un derbody se...

Page 161: ... exhaust emission anal ysis Visual inspection Lambda probes are connected All vacuum hoses are connected All wires of the activated charcoal filter system are connected All the electrical wires of the ignition and injection system are connected Functional crankcase ventilation The exhaust system must be undamaged leak tight and com plete Catalytic converter is not fitted leak tight undamaged and f...

Page 162: ...stem lighting in the instrument cluster faults are stored in event memory Resolve all identified faults including sporadic faults when reading the event memory before the exhaust emissions test repair procedure 6 9 Connect diagnostic unit and query event memory page 130 Test conditions for vehicles without EOBD Faultless function of the engine without extraordinary inequal ities in the engine runn...

Page 163: ...value at increased revs 0 97 1 03 0 97 1 03 0 97 1 03 0 97 1 03 CO content at increased revs max 0 2 max 0 2 max 0 2 max 0 2 Lambda probe version Broadband probe Broadband probe Broadband probe Broadband probe Engine identification charac ters CJSB CHHB CPWA CZDA Engine temperature at least 80 at least 80 at least 80 at least 80 Catalyst warming up time 2 min at 2500 rpm 2 min at 2500 rpm 2 min at...

Page 164: ...article filter Diesel particulate filter is fitted leak tight and undamaged Senders for Diesel particulate filters and their lines are firmly integrated and are connected to the Diesel particulate filter and are fully functional Test conditions for vehicles with EOBD Faultless function of the engine without extraordinary inequal ities in the engine running behaviour Engine temperature min 80 Air c...

Page 165: ...emory 01 Engine electronics is not read Connect the test equipment Connect the tester in compliance with the operating instruc tions Start the engine allow it to warm up to the operating temper ature the best way is to drive it and allow it to run in idle Perform the exhaust emission analysis Note All tubes and plug connections which had been removed or disconnected for the test and adjustment mus...

Page 166: ...1 Measurement mode B B B B Measurement time slice 0 5 s 0 5 s 0 5 s 0 5 s 20 The homologation value of soot emission opacity indicated on the type plate on the B pillar also indicated in the vehicle homologation documentation Note Engine temperature Starting from an engine oil temperature of at least 60 C let the engine heat up by 2 to 10 free accelerations up to its maximum speed to at least 80 C...

Page 167: ...5 Probe no 1 1 1 1 Measurement mode B B B B Measurement time slice 0 5 s 0 5 s 0 5 s 0 5 s 21 The homologation value of soot emission opacity indicated on the type plate on the B pillar also indicated in the vehicle homologation documentation Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 163 ProCarManuals com ...

Page 168: ...ed road surfaces there is a risk of overloading and damaging of the fastening parts Before starting the engine by towing first use the battery of another vehicle as a start aid Front Lever off the cap in the front bumper by pressing the left area of the cap arrow Pull the cap out of the front bumper Screw in the towing lug by turning to the left arrow with the hand up to the stop Tighten the towin...

Page 169: ...ff the cap in the rear bumper by pressing the upper area of the cap arrow Pull the cap out of the rear bumper Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 9 Miscellaneous 165 ProCarManuals com ...

Page 170: ... power steering the steering is much harder when the engine is switched off If there is no lubricant in the gearbox or automatic gearbox the vehicle must only be towed with the drive wheels raised When towing vehicles with a manual gearbox pay attention to the following Before towing engage 2nd or 3rd gear Switch on ignition As soon as the engine starts press clutch and move out gear to avoid driv...

Page 171: ... the steering wheel during driving Inspect the imbalance of the wheels drive shafts and prop shafts Check functions Heating air conditioning system ventilation instruments and indicator lights mirror adjustment Inspect engine gearbox axles steering brakes clutch body work for abnormal noises 9 3 Raise vehicle Raise vehicle with a lift platform and a workshop jack The vehicle must only be raised wi...

Page 172: ...s Never start the engine or engage a gear when the vehicle is raised while even one driving wheel is still in contact with the ground Secure the vehicle on the lift platform before its centre of gravity shifts considerably because of successive disas sembly operations Octavia III 2013 Octavia III 2014 Maintenance Edition 12 2014 168 9 Miscellaneous ProCarManuals com ...

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