Ski-Doo FORMULA 500 1997, Shop Manual

Page: 225 / 352

Section 05 ELECTRICAL
Sub-Section 06 (ELECTRIC STARTER)
05-06-12
1. New
2. Wear limit, 8.5 mm (.335 in)
Overrunning Clutch
Pinion of overrunning clutch should turn smoothly
in clockwise direction, and should not slip in a
counterclockwise direction. If defective, replace.
Check pinion teeth for wear and damage. If defec-
tive, replace.
NOTE: Always check engine ring gear teeth
for wear and damage. If defective replace
ring gear. Refer to DRIVE PULLEY 04-03.
STARTER ASSEMBLY
Reverse the order of disassembly to reassemble
starter. However, attention should be paid to the
following operations.
Prior to assembling, coat sliding surfaces on ar-
mature shaft splines, overrunning clutch and
bushing with G.E. Versilube G 341 M or ESSO
Beacon 325 lubricant or equivalent.
Apply motor oil on metal bushings.
6,8, Circlip and Pinion Stop Collar
After placing stop collar on armature shaft, fit cir-
clip into armature shaft, then make sure that it is
properly secured.
Slide stop collar over circlip and secure in place by
punching it at 2 or 3 places.
1. Armature shaft
2. Circlip
3. Pinion stop collar
4. Punch
1,10, Housing and Yoke Ass’y
Align previously traced indexing marks.
TYPICAL
1. Align marks
1,3,4, Yoke Ass’y, End Frame and
Through Bolt
Open brushes and slide over commutator.
Align end frame locating notch with yoke locating
protrusion and properly sit brush holder into yoke.
A03E05A
2
1
'
A03E0EA
1
2
4
3
F01H0QA
1