Ski-Doo Expedition LE Operator'S Manual Download Page 111

Page: 111 / 163

MAINTENANCE PROCEDURES

mmo2009-004-036_b

TYPICAL - PULL STRIP

mmo2009-004-037_a

1. Fuse box

Close upholstery by pushing the strip
back in the aluminium extrusion.

Lights

Always check light operation after bulb
replacement.

Headlights Bulb Replacement

NOTICE

Never touch glass portion

of an halogen bulb with bare fingers,
it shortens its operating life. If glass
is touched, clean it with isopropyl al-
cohol which will not leave a film on
the bulb.

1. By using a small screwdriver, re-

lease multifunction gauge locking
tabs.

mmo2007-009-061_a

1. Locking tab

2. Gently pull on multifunction gauge

and set aside.

mmo2007-009-062_a

3. Unplug burnt bulb connector. Re-

move the rubber boot.

mmo2007-009-022_a

1. Rubber boots

4. Press and pull both sides of the re-

taining clip at the same time to re-
lease it from bulb support.

______________

109

Summary of Contents for Expedition LE

Page 1: ...de thoroughly It contains important safety information Minimum recommended operator s age 16 years old Keep this Operator s Guide in the vehicle Includes Safety Vehicle and Maintenance Information OPE...

Page 2: ...miliarize yourself with your new vehicle In USA products are distributed by BRP US Inc In Canada products are distributed by Bombardier Recreational Products Inc The following are trademarks of Bombar...

Page 3: ...snowmobile Whatever model you have chosen it is backed by the Bombardier Recreational Products Inc BRP warranty and a network of authorized Ski Doo snowmobile deal ers ready to provide the parts serv...

Page 4: ...uch as maintenance troubleshooting and instructing others Note that this guide is available in sev eral languages In the event of any dis crepancy the English version shall pre vail If you want to vie...

Page 5: ...a Passenger 16 Terrain Riding Variations 17 Environment 22 TRACTION ENHANCING PRODUCTS 24 Manoeuvrability 24 Acceleration 25 Braking 25 Important Safety Rules 26 Effects of Having a Studded Track on t...

Page 6: ...xpedition SE Model 62 26 Anchor Points 63 27 Drive Belt Guard 63 28 Hood 64 29 Upper Side Panels 65 30 Lower Side Panels 65 31 ECO Standard Sport Mode Switch 900 ACE Only 67 FUEL AND OIL 68 Fuel Requi...

Page 7: ...900 ACE 95 Exhaust System 96 Spark Plugs 96 Engine Stopper 600 HO E TEC 97 Brake Fluid 98 Gearbox Oil 98 Drive Belt 99 Drive Pulley 102 Track 103 Suspension 107 Skis 108 Fuses 108 Lights 109 VEHICLE C...

Page 8: ...NTY BRP LIMITED WARRANTY USA AND CANADA 2015 SKI DOO SNOWMOBILES 136 BRP INTERNATIONAL LIMITED WARRANTY 2015 SKI DOO SNOWMOBILES 140 BRP LIMITED WARRANTY FOR THE EUROPEAN AND THE COMMONWEALTH OF THE I...

Page 9: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 7...

Page 10: ...rough openings such as windows and doors Avoid Gasoline Fires and Other Hazards Gasoline is extremely flammable and highly explosive Fuel vapors can spread and be ignited by a spark or flame many feet...

Page 11: ...o operate the snowmobile in a re stricted flat area at least until he is completely familiar with its operation If snowmobile operator training course is offered in your area have him enroll The perfo...

Page 12: ...features Such features include various guards and consoles plus reflective materials and safety labels Nature is wonderful but don t let it distract your attention from driving If you want to truly a...

Page 13: ...air of these systems must by performed by an authorized Ski Doo dealer Ensure the path behind is clear of obstacles or bystanders before proceeding in reverse Always remove the tether cord cap from en...

Page 14: ...ECO Mode When ECO mode is selected fuel economy mode vehicle torque and speed are limited whereby an optimal cruising speed is maintained in order to reduce fuel consumption Refer to OPERATING MODES...

Page 15: ...k is detected see and authorized Ski Doo dealer 1 Remove snow and ice from body in cluding lights seat footrests con trols and instruments 2 Verify that air silencer prefilter is free of snow 3 Verify...

Page 16: ...or proper level Storage compartment Check for proper latching and no heavy or breakable objects Throttle lever Check for proper action Track Check condition and remove snow or ice Brake lever Check fo...

Page 17: ...o Bring Every snowmobiler should carry at least the following basic parts and tools that can help him and others in an emergency First aid kit Provided tool kit Mobile phone Knife Spare spark plugs Fl...

Page 18: ...ns dictate Avoid abrupt stop mmo2008 003 004 Rider Position Reverse Operation We recommend sitting on your snow mobile when operating in reverse Avoid standing up Your weight could shift forward again...

Page 19: ...er to slowdown or stop Riding with passengers on board is dif ferent than riding alone The operator has the benefit of knowing what will be the next maneuver and is able to prepare himself accordingly...

Page 20: ...ear of the snowmobile with the engine running Stay away from the track Personal injury will result if contact is made with the revolving track Frozen Water Traveling frozen lakes and rivers can be fat...

Page 21: ...terrain you should be aware of the risk of avalanches Avalanches vary in size and shapes and generally occur in steep terrain and on unstable snow New snow animals people wind and snowmobiles can all...

Page 22: ...s that may have been farmed at one time or an other Too many accidents have been caused by running into wires in the fields guy wires next to poles and roads and into chains and wires used as road clo...

Page 23: ...rritory Avoid rivers and lakes Guy wires barbed wire fences cabled road entrances and other ob jects such as tree limbs are difficult to see at night Never drive alone Al ways carry a flashlight Keep...

Page 24: ...ures of both private and public land In essence the greatest threat to our sport is all around us Which leaves us with one logical choice When we snowmobile we must always ride re sponsibly The vast m...

Page 25: ...ow all too well the ef forts that have been made throughout the sport s history to enjoy access to areas where people can snowmobile safely and responsibly This effort con tinues today as strong as ev...

Page 26: ...on enhancing products requires a certain adaptation period If your snowmobile is equipped with traction enhancing products be sure to take plenty of time to get used to the way it handles when turning...

Page 27: ...soft snow This can cause sudden variations in traction under certain conditions WARNING To prevent surprises that could lead to a loss of control of the snowmobile Always go easy on the throttle NEVE...

Page 28: ...n also cause se rious damage to your snowmobile if it is not equipped with the tunnel pro tectors designed for your particular model Damage to the electrical wiring or perforation of the heat exchange...

Page 29: ...and runners It is very important to follow the torque specifications for the stud bolts INSTALLING AN INCORRECT NUMBER OF STUDS OR AN IM PROPER INSTALLATION CAN IN CREASE THE RISK OF THE TRACK TEARING...

Page 30: ...passenger or bystander The following labels are on your ve hicle and they should be considered permanent parts of the vehicle If missing or damaged the decals can be replaced free of charge See an au...

Page 31: ...IMPORTANT ON PRODUCT LABELS 4 1 5 mmo2009 004 006_b 7 8 9 6 10 2 3 mmo2009 004 001_e mmo2013 008 002_a ________ SAFETY INFORMATION ________ 29...

Page 32: ...NG 1 Pull out tether cord to check if engine shuts off 2 Re start and push in the emergency engine stop switch to check if engine shuts off 3 Disengage parking brake before riding to avoid brake fadin...

Page 33: ...OPEAN MODELS 516005111 TYPICAL LABEL 11 516005110 TYPICAL LABEL 12 516004718 1200 4 TEC MODEL IN ENGINE COMPARTMENT CAPACITOR Capacitor May Spark If Shorted Spark can ignite fuel vapors Keep objects a...

Page 34: ...S DE LA FAMILLE CYLINDR E SYST ME DE CONTR LE DES MISSIONS BOMBARDIER RECREATIONAL PRODUCTS INC SEE OPERATOR S GUIDE FOR MAINTENANCE SPECIFICATIONS VOIR GUIDE DU CONDUCTEUR POUR LES SP CIFICATIONS D E...

Page 35: ...ted using the BRP XPSTM approved lubricant BRP strongly recommends the use of its XPSTM approved lubricant at all times Damages caused by oil which is not suitable for the engine will not be covered b...

Page 36: ...S U T I L I S E R DU 95 SI M LANGE THAN O L M A X 1 0 N O T I C E USE95 IF ETHANOL BLEND M A X 1 0 OCTANE mmo2013 002 005 LOCATED ON FUEL CAP ON 1200 4 TEC AND 900 ACE ENGINE IN COUNTRIES USING RON O...

Page 37: ...VEHICLE INFORMATION _______________ 35...

Page 38: ...optional NOTE Some vehicle safety labels are not shown on illustrations For information on vehicle safety labels refer to VEHICLE SAFETY LABELS subsection 7 3 4 10 9 5 12 20 6 2 22 8 9 mmo2010 002 002...

Page 39: ...WARNING Test the throttle lever operation each time before starting the en gine The lever must return to its the rest position once released Otherwise do not start engine 3 Throttle Lever 900 ACE Thr...

Page 40: ...he finger throttle position It is not recommended to use the finger throttle position while rid ing in dense off trail areas The procedure to go back to the thumb throttle position is the reverse of t...

Page 41: ...the engine cut off switch to allow vehicle operation NOTE After engine starting 2 short beeps should be heard if a pro grammed D E S S key tether cord cap is correctly snapped on engine cut off switc...

Page 42: ...d the en gine torque therefore enabling first time users and less experienced op erators to learn how to operate the snowmobile while gaining the neces sary confidence and control NOTE The initial lea...

Page 43: ...rips 4 Heated throttle lever 5 Mode set button Start Button Press to start engine Refer to ENGINE STARTING PROCEDURE in the OPER ATING INSTRUCTIONS subsection Headlights Dimmer Switch Press to select...

Page 44: ...Button This button can be used instead of the two buttons on top of the analog digital gauge to facilitate gauge adjustments When pressed left it has the same functions as the MODE M button When press...

Page 45: ...ease it mmo2008 003 061_a TYPICAL 1 Tool kit 12 Front and Rear Bumpers To be used whenever snowmobile re quires manual lifting CAUTION Use proper lifting techniques notably using your legs force Do no...

Page 46: ...08 007 018 RH PORTION OF GAUGE 3 Multifunction Digital Display mmo2007 009 066_u MULTIFUNCTION ANALOG DIGITAL GAUGE 1 Multifunction display WARNING Never adjust or set functions on the multifunction g...

Page 47: ...YSTEM Low fuel level One 1 bar left in fuel level display Replenish fuel tank as soon as possible Long beeps repeating slowly REVERSE Reverse is selected 3 short beeps REV FAIL Reverse did not engage...

Page 48: ...functions and can also be used Gauge Features AVAILABLE INDICATIONS IN NUMERICAL DISPLAY FUNCTIONS EXPEDITION LE 600 HO E TEC EXPEDITION SE 600 HO E TEC A Speedometer Indication by default B Engine R...

Page 49: ...IN NUMERICAL DISPLAY FUNCTIONS EXPEDITION LE 600 HO E TEC EXPEDITION SE 600 HO E TEC O Air control suspension N A X P E TEC engine storage mode X X X An X indicates a standard feature Opt Feature ava...

Page 50: ...ter X X F Clock X X G Fuel level X X H Altitude N A X I Heated grips heating intensity X X J Heated throttle lever heating intensity X X K Instant fuel consumption X X L Total fuel consumption X X M M...

Page 51: ...I Heated grips heating intensity X X J Heated throttle lever heating intensity X X K Instant fuel consumption X X L Total fuel consumption X X M Message display X X N Coolant temperature X X O Air co...

Page 52: ...s flashing press the SET S button to select speedometer mode mmo2007 009 066_n 1 Speedometer mode Press the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o B Tachometer RPM In a...

Page 53: ...reset Press the SET S button to select trip meter TRIP A TRIP B mode mmo2007 009 066_p 1 Trip meter TRIP A TRIP B mode Press and hold the SET S button to re set NOTE On E TEC and 900 ACE mod els rese...

Page 54: ...icle approximate altitude above sea level calculated from the barometric pressure NOTE Altitude displayed is rounded off every 100 meters gauge set in metric or 200 feet gauge set in impe rial units T...

Page 55: ...splayed instead of the fuel level with the activation of the heated throttle lever switch There are nine intensity settings When re leased display will return to fuel level Refer to HEATED THROTTLE LE...

Page 56: ...lect display mmo2007 009 066_m While display flashes press the SET S button to select total fuel consump tion TC mode mmo2007 009 066_n 1 Total fuel consumption TC mode TC appears when the mode is se...

Page 57: ...ir shock ab sorber set point and actual setting P E TEC Engine Storage Mode Displays OIL when the storage mode procedure is initiated Gauge Setup Clock Setting NOTE This clock diplays in the 24 hour f...

Page 58: ...ria is important to ensures that the passenger is stable and to reduce the risks of ejection Passenger Seat Removal To remove the passenger seat pro ceed as follows 1 Disconnect the accessories con n...

Page 59: ...sure seat is securely latched before riding 4 Connect the accessories connector 16 Passengers Handholds The handholds can be set at three dif ferent positions mmo2009 004 019 LOW mmo2009 004 020 HIGH...

Page 60: ...iver s seat The winch Expedition SE is stowed in this compartment WARNING The storage compartment must be properly latched and must not contain any sharp or breakable ob jects To open the lid pull and...

Page 61: ...r steering column On Expedition SE model an addi tional 12 volt power outlet is installed at rear in the storage compartment The rear power outlet can be switched ON or OFF using a switch installed ne...

Page 62: ...k lever 2 Bring the handlebar to the desired position and release the lock lever NOTE On the other models the steer ing can be set to a desired fixed po sition see your Ski Doo authorized dealer 24 Wi...

Page 63: ...mper bar mmo2010 002 006_a FRONT INSTALLATION 1 Front bumper 2 Pin 3 Lock pin using the hairpin clip WARNING Never operate winch without the pin securely locked with the hair pin clip Winch Installati...

Page 64: ...TO WINCHING TECHNIQUES provided with your snowmobile Always follow safety measures as per manuals safety messages Winch Operation Refer to the winch manufacturer man uals WARNING Always follow safety...

Page 65: ...hields and belt guard securely installed With hood and or side panels opened or removed NEVER attempt to make adjust ments to moving parts while en gine is running NOTE Drive belt guard is purposely m...

Page 66: ...08 003 063_a 1 Retaining pin 28 Hood WARNING Never operate engine with hood removed from vehicle Hood Removal 1 Remove upper side panels as ex plained below 2 Unhook the rubber ties on both sides mmo2...

Page 67: ...stallation 1 Insert the panel lower tabs into the bottom pan slots mmo2009 004 042_a 1 Panel lower tabs 2 Bottom pan slots 2 Hook the panel top center tabs to the console mmo2011 006 100_a 1 Console h...

Page 68: ...e panel over the aluminium chassis and the aluminium tab into the panel slot mmo2009 004 047_a 1 Lower section 2 Aluminium chassis 3 Aluminium tab 4 Panel slot 3 Insert the panel dowel into the tun ne...

Page 69: ...itch 900 ACE Only The Mode switch is located on the LH side of fuel tank mmo2015 008 002_a TYPICAL LH SIDE OF FUEL TANK 1 Mode switch It is used to activate or deactivate Eco Standard Sport modes Refe...

Page 70: ...blems or engine damage Recommended Fuel Use unleaded gasoline containing MA XIMUM 10 ethanol The gasoline must have the following minimum oc tane requirements FUEL TYPE ENGINE MINIMUM OCTANE RATING 12...

Page 71: ...2 STROKE OIL P N 293 600 132 NOTICE The engine of this snow mobile has been developed and validated using the recommended BRP XPS oil BRP strongly rec ommends the use of its recom mended XPS oil at a...

Page 72: ...evel and refill ev ery time you refuel To Add Injection Oil Remove injection oil reservoir cap Add injection oil Reinstall cap and fully tighten NOTE Do not overfill Do not pass the MAX range in the r...

Page 73: ...During the first few hours of break in the engine management system con trols some engine parameters which will slightly reduce the engine perfor mance E TEC Models During a predetermined period the e...

Page 74: ...ated by the operator Navigating Operating Modes Use ECO Standard Sport Mode switch to navigate between power levels from ECO reduced power to Stan dard full power to Sport increased response To increa...

Page 75: ...utton until LEArn is visible in the digital screen of the in formation center Multifunction Analog Digital Gauge 4 Press the MODE button once then press the SET button until LEARN is visible in the di...

Page 76: ...ng brake Perform the VEHICLE WARM UP procedure as ex plained below Emergency Starting 1200 4 TEC and 900 ACE Models Do not attempt any emergency start ing procedure Have the battery charged or replace...

Page 77: ...nutes at idle speed NOTE It is not recommended to let engine running at idle speed for more than 10 minutes 3 Disengage parking brake 4 Apply throttle until drive pulley en gages Drive at low speed th...

Page 78: ...NG The reverse speed is not limited Always proceed with caution as fast reverse could result in loss of vehicle stability Always remain seated Ensure the path behind is clear of obstacles or bystander...

Page 79: ...CE Always remove the drive belt of the snowmobile that is to be towed to prevent damage to its belt and drive system In an emergency situation only if a rigid tow bar is not available a rope can be us...

Page 80: ...mobile stand with a rear deflec tor panel Make sure support device is sta ble and secure Customize each adjustment one at a time It may be necessary to read just center spring after adjusting front sp...

Page 81: ...a miliarity with the various adjustments as well as snow conditions will dictate the most efficient combination Generally a longer stopper strap set ting gives better performance in deep snow on a fla...

Page 82: ...cam in a counterclockwise direction CAUTION Never set preload cams directly from position 5 to 1 or directly from position 1 to 5 The adjustment cams have 5 different settings 1 being the softest mmo...

Page 83: ...formance in deep snow ACTION RESULT Lighter steering More bump absorption capability Better deep snow starts Increasing preload Better deep snow performance and handling Heavier steering Less bump abs...

Page 84: ...verse capability CAM SETTING RESULT Allows free movement of the suspension extension on its entire stroke General use Free Good reverse capability CAM SETTING RESULT Locks the suspension extension in...

Page 85: ...uce ski ground pressure Reduce front suspension spring preload Increase center spring preload Reduce rear spring preload Snowmobile seems unstable and seems to pivot around its center Reduce rear susp...

Page 86: ...kind of trailer or vehicle Many serious accidents have resulted from driving up and over a trailer Anchor your ve hicle securely front and rear even on short hauls Be certain all equipment is securely...

Page 87: ...MAINTENANCE _______________ 85...

Page 88: ...nspected by an authorized Ski Doo dealer The break in inspection is very important and must not be neglected NOTE The break in inspection is at the expense of the vehicle owner We recommend that this...

Page 89: ...nnections Inspect throttle cable Inspect drive belt Visually inspect drive pulley Tighten drive pulley retaining screw to specified torque Inspect driven pulley Adjust and align track Change gearbox o...

Page 90: ...ions Inspect throttle cable Inspect drive belt Visually inspect drive pulley Tighten drive pulley retaining screw to specified torque Inspect driven pulley Adjust and align track Change gearbox oil Ch...

Page 91: ...connections Inspect drive belt Visually inspect drive pulley Tighten drive pulley retaining screw to specified torque Inspect driven pulley Check driven pulley preload Adjust and align track Change g...

Page 92: ...hields Inspect engine rubber mounts Inspect exhaust system and check for leaks Adjust engine stopper Visually inspect and clean drive pulley Tighten drive pulley retaining screw to specified torque Cl...

Page 93: ...screw to specified torque Clean driven pulley Check driven pulley preload Adjust and align track Inspect brake hose pads and disk Inspect steering mechanism Inspect and lubricate front suspension Ins...

Page 94: ...ng screw to specified torque Clean driven pulley Check driven pulley preload Adjust and align track Inspect brake hose pads and disk Inspect steering mechanism Inspect and lubricate front suspension I...

Page 95: ...000 MI OR 3 YEARS WHICHEVER COMES FIRST Replace spark plugs must be replaced by an authorized Ski Doo dealer EVERY 20 000 KM 12 500 MI Check valve clearance and adjust if necessary EVERY 5 YEARS Repl...

Page 96: ...ity chemicals or other hazards WARNING Should removal of a locking device be required e g lock tabs self locking fasteners etc when un dergoing disassembly assembly always replace with a new one Air I...

Page 97: ...COOLANT P N 219 700 362 or with distilled water and an tifreeze solution 50 distilled water 50 antifreeze Injection Oil 600 HO E TEC Adding Injection Oil Remove the upper RH side panel Re fer to SIDE...

Page 98: ...engine 4 Open the LH side panel refer to CONTROLS INSTRUMENTS AND EQUIPMENT 5 Remove the drive belt guard refer to DRIVE BELT GUARD 6 Remove dipstick from the filler tube then wipe it clean 7 Complet...

Page 99: ...o allow a verti cal play 1 2 to one turn mmo2010 009 007_a 1 Drive pulley 2 Engine stopper screws 3 Engine stopper 5 Insert a 0 5 mm 02 in feeler gauge in the engine stopper opening see illustration m...

Page 100: ...Fluid Level Place vehicle on a level surface Check brake fluid DOT 4 in reservoir for proper level Add fluid DOT 4 as required WARNING Use only DOT 4 brake fluid from a sealed container To avoid seri...

Page 101: ...ab normal wear uneven wear wear on one side missing cogs cracked fab ric If abnormal wear is noted prob able cause could be pulley misalign ment excessive RPM with frozen track fast starts without wa...

Page 102: ...3 Unscrew and remove the driven pul ley expander from the pulley 4 Rotate the driven pulley several times to properly set the belt be tween the sheaves 5 If a new belt was installed adjust the belt he...

Page 103: ...has left hand treads Repeat step 5 until the external sur face of drive belt exceeds driven pulley edge by 0 mm to 2 mm 0 in to 08 in mmr2009 081 001_a PRELIMINARY SETTING A 0 mm to 2 mm 0 in to 08 in...

Page 104: ...any adjustment Vehicle must be parked in a safe place away from the trail The drive pulley is factory calibrated to transmit maximum engine power at a predefined RPM Factors such as am bient temperat...

Page 105: ...ecurely installed With hood and or side panels opened or removed NEVER attempt to make adjust ments to moving parts while en gine is running Track Track Condition WARNING Remove the tether cord cap be...

Page 106: ...other WARNING To prevent serious injury to indi viduals near the snowmobile NEVER stand behind or near a moving track Always use a wide base snow mobile stand with a rear deflec tor panel if it is ne...

Page 107: ...mr2009 133 003_a LOAD READING 1 Upper O ring 10 Load reading must be as per the following table TRACK ADJUSTMENT SPECIFICATION TRACK DEFLECTION SETTING 40 mm to 50 mm 1 5 in to 2 in TRACK LOAD READING...

Page 108: ...ar of track Always lift the snow mobile on a wide base stand with a rear deflector panel Ensure no one is standing in close proximity to the snowmobile especially at the rear of the track Never rotate...

Page 109: ...A05F0EB TYPICAL 1 Locknut 2 Retaining bolts 6 Start engine and rotate track slowly to recheck alignment 7 Reposition snowmobile on ground 8 Install rear wheel caps if so equipped Suspension Rear Susp...

Page 110: ...Inspection The electrical system is protected with fuses Check fuse condition and replace it if necessary To remove fuse from holder pull fuse out Check if filament is melted 1 2 A15E0KA 1 Fuse 2 Che...

Page 111: ...ngers it shortens its operating life If glass is touched clean it with isopropyl al cohol which will not leave a film on the bulb 1 By using a small screwdriver re lease multifunction gauge locking ta...

Page 112: ...am height mmo2007 009 023_a TYPICAL 1 Knobs Taillight Bulb Replacement 1 Carefully pull taillight assembly by both ends at the same time mmo2009 004 050_a NOTICE Plastic retaining pins may break if ta...

Page 113: ...entire vehicle use only flannel cloths or equivalent NOTICE It is necessary to use flan nel cloths or equivalent on wind shield and hood to avoid scratching the surfaces To remove grease oil and grim...

Page 114: ...d dry place and covered with an opaque but ven tilated tarpaulin This will prevent sun rays and grime from affecting plastic components and vehicle fin ish Engine Storage Mode E TEC Like other engines...

Page 115: ...uring engine lu brication cycle The engine lubrication function takes approximately 1 minute During this time engine RPM will increase slightly to approximately 1600 RPM and the oil pump will oil floo...

Page 116: ...track Change gearbox oil Check brake fluid level Inspect brake hose pads and disk Inspect steering mechanism Inspect skis and runners Inspect front suspension Inspect rear suspension including stopper...

Page 117: ...t beam aiming PRESEASON PREPARATION 900 ACE Visually inspect engine seals and gaskets and check for leaks Check exhaust system condition and check for leaks Change engine oil and filter Check coolant...

Page 118: ...PRESEASON PREPARATION PRESEASON PREPARATION 900 ACE Inspect rear suspension including stopper straps and slider shoes Charge battery Adjust headlight beam aiming 116 ______________...

Page 119: ...TECHNICAL INFORMATION ______________ 117...

Page 120: ...snowmobile in the event of loss These numbers are required by the authorized Ski Doo dealer to complete warranty claims properly No warranty will be allowed by BRP if the engine identification number...

Page 121: ...VEHICLE IDENTIFICATION mmo2009 005 039_a 1200 4 TEC ENGINE 1 Engine serial number mmo2014 004 007_a 900 ACE ENGINE 1 Engine identification number ______________ 119...

Page 122: ...ddd2009 001 The EC Declaration of Conformity does not appear in this version of the Operator s Guide Please refer to the printed version that was delivered with your vehicle EN...

Page 123: ...ons Exceptions include manufacturer s prescribed changes such as altitude adjustments for example Owner Responsibility The owner operator is required to have engine maintenance performed to maintain e...

Page 124: ...ain up to 10 MAX ethanol 91 Pump Posted AKI RON MON 2 Minimum octane rating Refer to FUEL REQUIREMENTS 92 RON Fuel tank capacity 45 L 11 9 U S gal ENGINE 1200 4 TEC Engine type Rotax 1203 liquid coole...

Page 125: ...muffler Engine oil XPS 4 STROKE SYNTHETIC OIL ALL CLIMATE P N 293 600 112 or SAE 0W 40 API SM synthetic oil Engine oil capacity Oil change 3 3 L 3 5 qt U S liq Engine coolant Ethyl glycol water mix 5...

Page 126: ...0 ml 23 7 U S oz Track nominal width 500 mm 20 in Track nominal length 391 cm 154 in Track profile height 31 8 mm 1 25 in Deflection 40 mm to 50 mm 1 575 in to 1 969 in Track tension Force 1 7 3 kg 16...

Page 127: ...ulb HI LOW beam 2 x 60 55 Watts H 4 Taillight bulb P 21 5 W Type NGK PZFR6F 2 Spark plug Gap 0 75 mm 0 05 mm 03 in 002 in Not adjustable F 1 Battery 30 A F 2 Start 5 A F 3 Horn optional 10 A F 4 Fan 1...

Page 128: ...KB 2 Spark plug Gap Not adjustable F 1 HIC CDI 5 A F 2 Fuel pump 10 A F 3 HIC 5 A F 4 HIC 5 A F 5 HIC 5 A F 6 Rear light 10 A F 7 Headlights 15 A F 8 Relay Gauge 10 A F 9 Relay Gauge 7 5 A F 10 Fan 15...

Page 129: ...m W LED Type MR7B1 Spark Plug Gap 0 8 mm 031 in F1 Battery 30 A F2 Relay Start button 5 A F3 Starter solenoid 10 A F4 Fan 15 A F5 HIC 10 A F6 HIC Gauge 10 A F7 Front power outlet and heaters 10 A F8 L...

Page 130: ...Expedition SE 900ACE 313 kg 690 lb Expedition LE 323 cm 127 in Vehicle overall length Expedition SE 324 cm 128 in Vehicle overall width 115 cm to 119 2 cm 45 3 in to 46 9 in Vehicle overall height 133...

Page 131: ...TROUBLESHOOTING ______________ 129...

Page 132: ...to an authorized Ski Doo dealer ENGINE OVERHEATS 1 Insufficient snow or hard packed snow Drive in loose snow If there is no loose snow near pull over stop engine and let it cool down Once engine has c...

Page 133: ...ee ENGINE OVERHEATS 2 Ignition timing is incorrect or ignition system failure Contact an authorized Ski Doo dealer 3 Exhaust system leak Contact an authorized Ski Doo dealer 4 Fuel pressure too low Co...

Page 134: ...lamp On the multifunction analog digital gauge the display is used as a comple ment of the pilot lamps to give you a brief description if an anomaly occurs or to inform you of a particular condi tion...

Page 135: ...run the engine if condition persists ENGINE OVERHEAT Critical overheat Stop engine immediately and let engine cool down Check coolant level refer to MAINTENANCE If coolant level is correct and overhea...

Page 136: ...CHECK KEY Unable to read key bad connection Make sure the key is clean and correctly snapped on post D E S S Short beeps repeating rapidly BAD KEY Invalid key or key not programmed Use the proper key...

Page 137: ...WARRANTY ______________ 135...

Page 138: ...NTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY SOME STATES PROVINCES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU T...

Page 139: ...ty 30 consecutive months or 200 hours or 2500 miles 4000 km of engine use whichever occurs first If the 2500 miles 4000 km are reached during the regular warranty coverage period the emission related...

Page 140: ...ring parts found defective under normal use maintenance and service or replacing such parts with new genuine Ski Doo parts without charge for parts and labor at any authorized BRP dealer during the wa...

Page 141: ...submit your complaint in writing or call the appropriate number below In Canada In USA BOMBARDIER RECREATIONAL PRODUCTS INC Customer Assistance Center 75 J A Bombardier Street Sherbrooke QC J1L 1W3 Te...

Page 142: ...IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EX...

Page 143: ...con sumer or 2 the date the product is first put into use whichever occurs first and for a period of TWELVE 12 CONSECUTIVE MONTHS for private or commercial use owners However the warranty coverage pe...

Page 144: ...and provide it with reasonable access to the product and reasonable opportunity to repair it The customer must also present to the authorized Ski Doo Distributor Dealer proof of purchase of the produc...

Page 145: ...2 If further assistance is required the Ski Doo Distributor Dealer service depart ment should be contacted in order to resolve the matter 3 If the matter still remains unresolved then contact BRP by w...

Page 146: ...odified to change its intended use 2 LIMITATIONS OF LIABILITY TO THE EXTENT PERMITTED BY LAW THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EX PRESSED OR IMPLIED...

Page 147: ...tuds installed on tracks if the installation does not conform to BRP s instructions 4 WARRANTY COVERAGE PERIOD This warranty will be in effect from 1 the date of delivery to the first retail con sumer...

Page 148: ...and must sign the repair work order prior to starting the repair in order to validate the warranty repair All parts replaced under this limited warranty become the property of BRP Note that the notif...

Page 149: ...uired the Ski Doo Distributor Dealer service depart ment should be contacted in order to resolve the matter 3 If the matter still remains unresolved then contact BRP at the address listed be low For c...

Page 150: ...ple or model Have the qualities that a buyer may legitimately expect considering the public declarations of the seller the manufacturer of its representative including in advertising or labeling or 2...

Page 151: ...CUSTOMER INFORMATION ______________ 149...

Page 152: ...tomer list to distribute marketing and promotional information about BRP and related products To exercise your right to consult or correct your data or to be removed from the ad dressee list for direc...

Page 153: ...each the snowmobile owner if necessary like when safety re calls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal snowmobile is stolen you should notify BRP o...

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Page 159: ...CHANGE OF ADDRESS OWNERSHIP NOTES ______________ 157...

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Page 163: ...DUCTS INC OR ITS AFFILIATES 2013 BOMBARDIER RECREATIONAL PRODUCTS INC ALL RIGHTS RESERVED PRINTED IN CANADA 619 900 434 CA OPERATOR S GUIDE EXPEDITION LE SE ENGLISH GUIDE DU CONDUCTEUR EXPEDITION LE S...

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