Ski-Doo Expedition LE, Operator'S Manual

Page: 101 / 163

MAINTENANCE PROCEDURES
Gearbox Oil Level
With the vehicle on a level surface,
check the oil level by removing the
check plug on the left side of gearbox.
Oil level must reach the threaded
hole's lower edge.
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1. Check plug
To add oil, proceed as follows:
1. Remove the filler cap.
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TYPICAL
1. Filler cap
2. Pour recommended oil in gearbox
by the filler hole until oil comes out
by the check plug hole.
3. Reinstall check plug and torque to
specification.
CHECK PLUG TORQUE
10 N•m ± 1 N•m (89 lbf• in ± 9 lbf• in )
Drive Belt
Drive Belt Inspection
Inspect belt for cracks, fraying or ab-
normal wear (uneven wear, wear on
one side, missing cogs, cracked fab-
ric). If abnormal wear is noted, prob-
able cause could be pulley misalign-
ment, excessive RPM with frozen
track, fast starts without warm-up pe-
riod, burred or rusty sheave, oil on belt
or distorted spare belt. Contact an au-
thorized Ski-Doo dealer.
Spare Drive Belt
A spare drive belt can be stored in the
storage box.
Drive Belt Replacement
Drive Belt Removal
1. Remove tether cord cap from en-
gine cut-off switch.
2. Open LH side panel, refer to
CON-
TROLS, INSTRUMENTS AND
EQUIPMENT in this section.
3. Remove belt guard, refer to
BELT
GUARD REMOVAL
.
4. Insert the driven pulley expander
provided in the tool kit in the
threaded hole on the adjuster hub
as shown.
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PULLEY EXPANDER ON ALUMINUM
ADJUSTER HUB
_______________
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