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SKF SSV 10, Assembly Instructions Manual

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SKF SSV 10 Assembly Instructions Manual Download Page 20

- 20 -

951-171-049
Version 02

EN

3. Overview, functional description

Fig. 4 Example of a progressive lubrication system with SSV metering devices

3.2  Fields of application

SSV metering devices can be used for almost 
all types of applications within a progressive 
lubrication system.

Typical fields of application:

 

○

Construction machinery

 

○

Utility road vehicles

 

○

Agricultural machines

 

○

Tooling machine

 

○

Wind turbine generators

 

○

Compactors

 

○

Food and beverage filling systems

 

○

Packaging machines

Summary of Contents for SSV 10

Page 1: ...etering devices of the SSV SSV E SSVM SSVD SSVD E SSVL and SSVDL series 6 4 2 1 3 5 SSVL LINCOLN An SKF Group Brand MADE IN XXXXXXX XXXXXXX 6 4 2 1 3 5 MADE IN XXXXXXX XXXXXXX SSV E LINCOLN An SKF Gro...

Page 2: ...ting main tenance repair or accidents Use of inappropriate lubricants Improper or late response to malfunctions Unauthorized modifications of the product Intent or negligence Use of non original SKF s...

Page 3: ...nformation 16 2 2 Selection of lubricants 17 2 3 Material compatibility 17 2 4 Temperature characteristics 17 2 5 Ageing of lubricants 17 2 6 Solid lubricants in lubrication greases 18 2 6 1 Chisel pa...

Page 4: ...or the correct functioning of the metering devices 52 6 4 Changing the metering volume internally 53 6 4 1 SSV SSV E SSVL and SSVM metering devices 53 6 4 2 Metering devices with bypass bores 54 6 4 3...

Page 5: ...ng devices 72 14 8 Metering screws for SSVD SSVD E 72 14 9 Outlet cap screws 73 14 10 Mounting bracket SSV 73 14 11 Outlet fittings 73 14 12 Hydraulic lubrication fitting 73 14 13 Universal piston det...

Page 6: ...ation Protective conductor protection class I Protection y double or rein forced insulation protection class II Protection by extra low volt age protection class III Safe galvanic isolation pro tectio...

Page 7: ...per second I current less than Conversion factors V volt plus minus Length 1 mm 0 03937 in W watt diametre Area 1 cm 0 155 sq in AC alternating current kg kilogram Volume 1 ml 0 0352 fl oz DC direct c...

Page 8: ...nical condition and according to the information in these instructions Familiarize yourself with the functions and operation of the product The speci fied assembly and operating steps and their sequen...

Page 9: ...ls in areas with harmful radiation e g ion ising radiation to supply transport or store hazardous substances and mixtures in accordance with annex I part 2 5 of the CLP regula tion EG 1272 2008 or HCS...

Page 10: ...uthorized conversions or modifications are expressly prohibited 1 7 Inspections prior to delivery The following inspections were carried out prior to delivery Functional tests 1 8 Other applicable doc...

Page 11: ...ties external technicians must be informed by the opera tor of the company safety provisions the applicable accident prevention regulations to be maintained and the functions of the superordinate mach...

Page 12: ...et slippery surfaces accordingly Cover hot or cold surfaces accordingly 1 14 Transport installation maintenance malfunctions repair shutdown disposal All relevant persons must be informed of the activ...

Page 13: ...lubricant prior to installation This makes the subsequent ventilation of the central ized lubrication system easier Observe the specified tightening torques When tightening use a calibrated torque wr...

Page 14: ...black galvanized Conventions A Outlet level B Metering piston level in case of doseable metering devices C Control piston level D Inlet level Fig 2 Markings and conventions 22 21 20 18 16 14 12 10 8 6...

Page 15: ...nes to moving parts or friction points If this cannot be avoided use spring coils respectively protective conduits Tearing or damaging of lubrication lines when installed on moving machine parts C D I...

Page 16: ...may be used Unsuitable lubricants may lead to a failure of the product Preferably do not mix lubricants This may have unforeseeable effects on the usability and therefore on the function of the centra...

Page 17: ...minium NBR FPM ABS PA PUR 2 4 Temperature characteristics The lubricant used must be suitable for the specific ambient temperature of the product The consistency viscosity suitable for proper operatio...

Page 18: ...bores and mating surfaces Calcium hydroxide Lubricants containing calcium hydroxide are likely to harden strongly what may result in a downtime of the centralized lubrication system PTFE zinc and alu...

Page 19: ...vice A piston will move only when the previous piston has reached its end position When ever all pistons have moved from their initial position into their final position and back into their initial po...

Page 20: ...s 3 2 Fields of application SSV metering devices can be used for almost all types of applications within a progressive lubrication system Typical fields of application Construction machinery Utility r...

Page 21: ...t to monitor and if nec essary terminate the lubrication time 3 3 3 Electrical monitoring controlling via piston detector The piston detector detects the movement of the metering piston Piston detecto...

Page 22: ...NP electric monitoring via factory mount ed proximity switch The function monitoring of KN KA KS N and NP requires an adequate processing of the sig nal by a lubrication pump with control PCB or by a...

Page 23: ...d position are shown As the lubrication pump continues to supply the pistons move in the same order again from the left to the right end position and one metering device cycle is completed Phase 1 The...

Page 24: ...age 2 E Phase 2 When piston A reaches its left end position it opens the connection duct to the right end of piston B As a consequence lubricant P1 supplied by the pump flows to the right end of pisto...

Page 25: ...g device phase 3 E Phase 3 When piston B reaches its left end position it opens the connection duct to the right end of piston C As a consequence lubricant P1 supplied by the pump flows to the right e...

Page 26: ...g device phase 4 E Phase 4 When piston C reaches its left end position it opens the connection duct to the right end of piston D As a consequence lubricant P1 supplied by the pump flows to the right e...

Page 27: ...sequence lubricant P1 supplied by the pump flows to the right end of piston A and piston A moves to its left end position By doing so the corresponding lu bricant volume P2 is displaced to outlet 1 Ph...

Page 28: ...xample to show the piston movements and the lubricant supply to the individual outlets Phase 1 The lubricant P1 supplied by the pump flows through the inlet E into the metering device By doing so mete...

Page 29: ...A2 A1 C2 C1 2 4 6 1 3 5 E Phase 2 As soon as metering piston B1 reaches its left end position the pressurized lubricant P2 moves the control piston B2 leftward and additionally displaces the lubricant...

Page 30: ...P1 is now located at the right end of control piston C2 and metering piston C1 and first moves metering piston C1 to the left due to its larger cross section and then displaces the lubricant enclosed...

Page 31: ...at the left end of control piston A2 and metering piston A1 Due to its larger cross section lubricant P1 first moves metering piston A1 to the right and then displaces the lubricant enclosed on the ri...

Page 32: ...he left end of con trol piston B2 and metering piston B1 Due to its larger cross section lubricant P1 first moves metering piston B1 to the right and then displaces the lubricant enclosed on the right...

Page 33: ...he left end of control piston C2 and metering piston C1 Due to its larger cross section lubricant P1 first moves metering piston C1 to the right and then displaces the lubricant enclosed on the right...

Page 34: ...ol piston A2 and metering piston A1 Due to its larger cross section lubricant P1 first moves metering piston A1 to the left and then displaces the lubricant enclosed on the left side of metering pisto...

Page 35: ...coated 3 Function monitoring options K KA KN N NP KS K KA KN KS Suitable lubrication grease consistencies Lubrication greases up to and including NLGI 2 Suitable lubrication oil viscosities Lubricati...

Page 36: ...C 22 5 7 5 30 19 G1 8 MADE IN XXXXXXX XXXXXXX An SKF Group Brand 11 9 7 5 3 12 10 11 8 4 A 5 5 20 B 11 5 6 C 18 5 6 5 25 15 G1 8 11 5 11 5 11 5 11 5 1 2 8 75 60 30 45 1 0 10 90 60 30 45 1 2 12 105 60...

Page 37: ...1 NP Piston detector to adapter 7 0 5 P 18 2 Outlet level Nm A B C D E 11 0 5 C1 10 0 5 F Closure screw 15 1 5 Inlet level Nm G L 10 1 0 H 17 1 7 M 15 1 5 H1 M1 for plastic tube 10 1 0 H1 M1 for steel...

Page 38: ...C E 10 1 0 B 8 0 8 A1 E1 for plastic tube 5 0 5 A2 E2 for steel tube 10 1 0 D 6 0 5 Inlet level Nm F H 10 1 0 G 17 1 7 G1 L1 for plastic tube 10 1 0 G2 L2 for steel tube 11 1 0 L 15 1 5 M Lubrication...

Page 39: ...monitoring K KA KN N NP KS Suitable lubrication grease consistencies Lubrication greases up to and including NLGI 2 Suitable lubrication oil viscosities Lubrication oils of at least 40 mm s at ambien...

Page 40: ...kg SSVD SSVD E 6 70 60 40 55 1 2 MADE IN XXXXXXX XXXXXXX An SKF Group Brand 21 19 7 5 3 22 20 11 6 4 A 6 6 20 B 15 15 15 15 15 6 C 7 6 30 27 7 G1 8 20 1 2 8 85 60 40 55 1 4 10 100 60 40 55 1 7 12 115...

Page 41: ...detector to adapter 7 0 5 P 18 2 Outlet level Nm A B C D E 11 0 5 C1 10 0 5 F Closure screw 15 1 5 Inlet level Nm G L 10 1 0 H 17 1 7 M 15 1 5 H1 M1 for plastic tube 10 1 0 H1 M1 for steel tube 11 1...

Page 42: ...itoring K KA KN N NP Suitable lubrication grease consistencies Lubrication greases up to and including NLGI 2 Suitable lubrication oil viscosities Lubrication oils of at least 40 mm s at ambient tempe...

Page 43: ...1 4 34 20 24 1 2 4 x 6 6 MADE IN XXXXXXX XXXXXXX An SKF Group Brand 13 11 3 4 x 6 6 12 4 A 22 B 30 30 C 7 6 30 32 7 G1 4 6 23 23 4 14 20 1 2 8 120 60 40 2 1 10 150 60 40 2 6 12 180 60 40 3 3 14 210 60...

Page 44: ...mm 25 2 5 C3 for steel tube 8 x 2 mm 30 3 0 B2 C2 for steel tube 10 x 1 mm 35 3 0 C4 for steel tube 10 x 2 mm 40 4 0 B3 for steel tube 12 x 1 mm 45 4 0 for steel tube 12 x 1 5 mm 55 5 0 C D 30 3 0 In...

Page 45: ...3x0 4 2mmstroke mm 3 3 20 adjusted Hysteresis of Sr 25 adjusted 2 wire DC PNP NPN Switch point reproducibility of Sr 10 1 4 2 3 1 2 4 L L N Admissible operating pressure bar like the one of the meteri...

Page 46: ...n mm2 PBT 3 x 0 14 Switching status display LED yellow lit during damping Rated operating distance mm 2 Secured switching distance mm 0 1 62 Reduction factor rAl r Cu R V2A mm 0 3 0 2 0 7 Hysteresis o...

Page 47: ...mm2 2 x 0 25 Switching status display LED yellow lit during damping Rated operating distance mm 2 Reproducibility mm 0 04 Response time Settling time ms 0 4 Readiness delay ms 100 Electrical connecti...

Page 48: ...cal connection Plug in connector 3 wire Rated voltage V 24 DC Rated operating current mA 100 Readiness delay ms 25 Hysteresis max 15 Electrical connection Repeatability 5 1 4 3 L L 1 BN 4 BK 3 BU Oper...

Page 49: ...ger sealed with elastomer bellows Rated contact current V 5A at 250 AC Contact arrangement NO contact SP NC contact Contact material Silver Degree of protection IP 67 Switch actuating force N 3 9 Swit...

Page 50: ...e materials at the place of storage e g UV rays ozone protected against pests and animals in sects rodents etc possibly in the original product packaging shielded from nearby sources of heat and coldn...

Page 51: ...supply Remove and dispose of leaked lubricant Metering device Remove all lubrication lines and closure screws if any Connect the lubrication pump primed with new lubrication grease suitable for the a...

Page 52: ...ation lines must be routed and mounted to the metering device correctly Each open outlet on the metering device must be secured by a suitable check valve Metering devices with emergency lubri cation f...

Page 53: ...ets marked with the following sym bols must not be closed as otherwise the metering device will block Maximum number of outlets that can be crossported internally per side of the meter ing device Mete...

Page 54: ...etering devices with bypass bore are marked with a double arrow Fig 19 Example SSV 6 4 2 1 3 5 MADE IN XXXXXXX XXXXXXX LINCOLN An SKF Group Brand 2 x 2 x Example SSVD Outlet Metered volume 6 open 0 8...

Page 55: ...SSVD and SSVD E or by using connection bars in case of SSVDL metering devices To change the output with metering screws proceed as follows Remove protective caps from the meter ing device Screw the re...

Page 56: ...ices where outlets 1 and 2 are drilled with each other The external combination is realized via con necting bars 4 Connecting bars are avail able for the 2 3 4 and 5 times the output per outlet For ex...

Page 57: ...For measures see table Size dimensions and weights of the respective metering device Proceeding Position the metering device to be mounted at the place of installation Transfer the drill pattern and t...

Page 58: ...8 Venting of the SSV metering devices and the progressive lubrication system First of all configure the main metering device completely Connect the main lubrication line from the lubrication pump to...

Page 59: ...mounted progressive lubrication system 8 Operation SKF products operate automatically to the greatest possible extent Basically activities during standard operation of a progressive lubrication syste...

Page 60: ...r electrical components with wet or damp hands Performance of cleaning required personal protective equipment cleaning agents and devices following the valid operational regu lations of the operator 9...

Page 61: ...ies Fig 25 Maintenance check list Activity to be done YES NO All components such as e g lubrication lines and adapters have been correctly installed No visible damage contamination and corrosion Any d...

Page 62: ...ible cause Remedy Poor or excessive lubrication of all lube points Wrong setting of lubrication time or pause time on the lubrication pump Check and if necessary correct lubrication and pause times Po...

Page 63: ...feed line Clean and if necessary replace the proximity switch Poor lubrication of individual lu brication points Secondary metering device clogged Loosen the lubrication lines from the main metering d...

Page 64: ...ockades in a progressive lubrication sys tem can be detected as follows Lubricant leaking from the pressure con trol valve of the lubrication pump If any Indicator pin on metering device does not move...

Page 65: ...aminated with lubricant must be effected via licensed waste disposal contractor in ac cordance with environmental requirements and waste disposal regulations as well as local authority requirements Th...

Page 66: ...SV 20 VA 1 4305 1 619 29066 1 SSV 22 1 619 28866 1 SSV 22 VA 1 4305 1 619 29775 1 with indicator pin black galvanized with indicator pin stainless steel 1 4305 V2A with indicator pin proximity switch...

Page 67: ...18 KN 1 619 28959 1 SSV 20 KN 1 619 28934 1 With piston detector 3 m cable and ferrules With piston detector 3 m cable with bayonet plug 4 2 A coded With piston detector 3 m cable and AMP plug Designa...

Page 68: ...619 77685 1 SSV 16 E K 1 619 77359 1 SSV 18 E 1 619 77351 1 SSV 18 E VA 1 4305 1 619 77686 1 SSV 18 E K 1 619 77360 1 SSV 20 E 1 619 77352 1 SSV 20 E VA 1 4305 1 619 77687 1 SSV 20 E K 1 619 77361 1...

Page 69: ...SVD22 1 649 29590 1 SSVD22 K 1 649 29598 1 With bypass bore black galvanized With indicator pin and proximity switch black galvanized With indicator pin proximity switch and bypass bore black galvaniz...

Page 70: ...713 1 SSVD20 N 1 649 29613 1 SSVD20 19 V1 N 1 649 29617 1 SSVD22 NE 1 649 29714 1 SSVD22 N 1 649 29614 1 SSVD22 21 V1 N 1 649 29618 1 with piston detector black galvanized With indicator pin and bypas...

Page 71: ...1 V1 1 619 77314 1 SSVL14 1 619 77166 1 SSVL14 K 1 619 77235 1 SSVL14 13 V1 1 619 77315 1 14 5 SSVDL metering devices Standard version black galvanized with indicator pin black galvanized with bypass...

Page 72: ...77396 1 SSVD12 E 1 649 77397 1 SSVD14 E 1 649 77398 1 SSVD16 E 1 649 77399 1 SSVD18 E 1 649 77400 1 SSVD20 E 1 649 77401 1 SSVD22 E 1 649 77402 1 14 8 Metering screws for SSVD SSVD E Coding Length mm...

Page 73: ...and SSVD E as of size 12 1 549 34269 1 Delivery including fastening material 14 11 Outlet ittings Designation Qty Part number Push in type fitting RV 6 M10x1 S01 Multi Pressure tube 6 mm 1 226 14091 4...

Page 74: ...m cable 2 core 1 664 85282 8 Universal piston detector with adapter and O ring and 7 m cable with bayo net plug 4 2 core 1 664 85242 5 Further kits on request 14 14 Inlet ittings for SSV SSV E SSVM S...

Page 75: ...rt number Outlet fitting with check valve tube 8 mm 1 504 33659 1 Outlet fitting with check valve tube 10 mm 1 504 33660 1 Outlet fitting with check valve tube 12 mm 1 504 33661 1 14 17 Cross porting...

Page 76: ...Designation Qty Part number Cap screw G1 4 for cross porting of outlets of SSVL and SSVDL 1 303 16470 1 14 19 Sealing ring Designation Qty Part number USIT sealing ring for cross porting of outlets o...

Page 77: ...Notes...

Page 78: ...rsion 2 22 05 2019 SKF Lubrication Systems Germany GmbH Walldorf Facilities Heinrich Hertz Stra e 2 8 D 69190 Walldorf Tel 49 0 6227 33 0 Fax 49 0 6227 33 259 e mail Lubrication germany skf com www sk...

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