SKF 396-0946 User And Maintenance Instructions Download Page 28

Refill and 
maintenance

 



C AUTION

Pump was tested and shipped with 
small amount of grease.

Flush pump before connecting it to 

system to prevent possible contamina-
tion of pumped grease.

Failure to comply may result in personal 

injury or damage to component.

 



C AUTION

Do not over fill reservoir. Extreme  
pressure can cause reservoir to explode.

Failure to comply may result in personal 

injury or damage to component.

Use same grease fitting (

) to fill or refill  

reservoir (

† Fig. 

page 

). During first fill 

of reservoir, initiate a lubrication cycle to run 
motor. Stirring paddle of running motor 
helps to evenly distribute grease in reservoir,  
minimizing air pockets. 

To speed up filling or refilling of pump, 

grease fitting can be replaced with 

/

 in 

(3 mm)

 swivel connection to attach 

hose from larger output filling pump. 

Pump cleaning

Use petroleum or benzene based cleaning 
solutions. Do not use tri–, perchloroethylene 
or similar solvents. Do not use polar organics 
such as alcohol, methyl alcohol, acetone or 
similar solvents.



Summary of Contents for 396-0946

Page 1: ...User and maintenance instructions Models CAT branded and V Electric operated Centro Matic pump P S Date of issue January Form number Version Indicates change...

Page 2: ...ressure control hold time vent cycle Vent cycle Fill reservoir with grease Stirring paddle Low level control Keypad and display Operating mode Malfunctions Factory settings Acknowledge fault signal Pr...

Page 3: ...following harmonized EN standards EU Electromagnetic compatibility EN ISO DIN EN ISO DIN EN DIN EN DIN EN ISO DIN EN DIN EN DIN EN DIN EN Amendment Amendment Amendment European ROHS directive EU SKF d...

Page 4: ...t Tell attending doctor exactly what type of fluid was injected Any other use not in accordance with instructions will result in loss of claim for warranty or liability Do not misuse over pressurize m...

Page 5: ...mps being filled from reservoir top Failure to comply may result in personal injury or damage to component CAUTION Do not use pump in potentially explosive applications Failure to comply may result in...

Page 6: ...r damage to system components Installation Any safety equipment already installed on vehicle should not be modified or made ineffective should only be removed for purpose of installing system must be...

Page 7: ...ief valve Reservoir low level control End of lubrication line pressure switch or pressure transducer choice Contacts for remote monitoring V or VAC power supply Pump can supply adequate lubricant to b...

Page 8: ...ing pressure with pressure switch psi 240 bar pressure transducer psi 240 bar Transducer can be adjusted from to psi 96 to 317 bar End of line pressure switch setting psi 172 bar not adjustable End of...

Page 9: ...g Pump P S version A lb 11 2 kg l reservoir standard Pump P S without connecting cable lb 8 7 kg Pump P S version A lb 9 7 kg Pump P S version A lb 10 5 kg Weights above include following equipment Pu...

Page 10: ...s via keypad is prohibited due to setting of internal jumper pin Refer to Jumper settings for P S pump PCB page On power up model will wait for V pulse before initiating lube cycle If pump was in lube...

Page 11: ...ower supply V DC AC V Hz Electrical cord and connections A DC ft 10 m cord conductors A DC ft 10 m cord conductors ft 10 m cord conductors with bayonet plug for external pressure switch or transducer...

Page 12: ...ol NO o NC x F fault relay switch to ground x F fault relay switch to ground x Jumper setting plugged x unplugged o Pressure switch AS o o o x x x AS o o x x x x AS o o o o x x AS o o x o x x AS x o o...

Page 13: ...ump starts to operate display rotating segment is turning clockwise also Fig page Maximum time to build preset pressure is minutes If pump does not build preset pressure fault signal E or E will appea...

Page 14: ...king application of pump motor Fig Display during change of moving direction of pump motor Fig Rotating segmented display during venting counter clockwise Fig Venting in vent valve Item Description Ve...

Page 15: ...element has lateral outlet Fig for lubricant crossporting to internal material passages to combine outlet of all three pump elements Any of the three elements can be used as pump outlet Remaining two...

Page 16: ...r Pump can go through three holding periods H H and H Holding time H Internal pressure switch must stay closed for consecutive seconds before going to H If internal pressure switch opens during second...

Page 17: ...cer dropped below psi 179 bar pump restarts and pumps for seconds before vent cycle begins Possible faults E Fault failure to build pressure at pump within allotted minutes of pumping time E Fault fai...

Page 18: ...build pressure at pump within allotted minutes of pumping time E Fault failure to build pressure at end of supply line E Fault failure to vent at pump Internal pressure transducer has seconds to drop...

Page 19: ...mpletely submerged into grease and grease resistance to paddle rotation guides bracket with round magnet inward to orbit A Control cam guides pivot bracket with magnet and outwards in direction of res...

Page 20: ...is connected to pump Example indicates internal pressure switch There are four possibilities S Internal pressure switch T Internal pressure transducer TT Internal and external pressure transducer must...

Page 21: ...tomatically It must be switched on again by manual lube cycle Programming mode cannot be changed while there is a low level signal Fig Display of holding time Fig Display of low level indication Displ...

Page 22: ...seconds the pump motor reverses to locate the vent position Failure of internal pressure transducer to drop psi 62 bar below the P parameter P minus psi 62 bar during the seconds that pump motor rever...

Page 23: ...ion F fault relay s contact will close on a low level fault F fault relay s contact will close on a pressure fault Both of these contacts can be used for remote signaling The P programming step will o...

Page 24: ...E E E or LL changes into permanent light Messages that have been acknowledged but have not yet been remedied will flash again after pump is switched off and on again After fault has been acknowledged...

Page 25: ...ng to next programming step NOTE Pump power must be on to start programming seconds Display Press Setting of P and P counts To access programming mode press both buttons at same time seconds so that P...

Page 26: ...Pressure fault causes F contact to close and stay closed F relay contact Low level fault or pressure fault causes F contact to close and stay closed o Option P is set to default of normally open F fau...

Page 27: ...e from to psi 14 to 69 bar in psi 6 9 bar increments Factory set opening point vent pressure is psi 62 bar Closing point of external pressure transducer is fixed in software at psi 172 bar Press butto...

Page 28: ...omponent Use same grease fitting to fill or refill reservoir Fig page During first fill of reservoir initiate a lubrication cycle to run motor Stirring paddle of running motor helps to evenly distribu...

Page 29: ...8 2 in 208 mm 7 in 178 mm 1 4 in 36 mm 1 Diagram Pump mounting template Upper edge of pump...

Page 30: ...w of pump parameters Fig Count Press button seconds Fig Fig Fig After one second thousands minutes After one second tens unit After one second r remaining pause time Fig Fig After one second After one...

Page 31: ...ne second External pressure transducer will open at psi 62 bar Termination of review of parameters Only appears if pump has internal pressure transducer Maximum pressure pump will build After one seco...

Page 32: ...w White Brown Blue Pump on light Manual lube Low level fault light Pressure fault light Remote signaling amp fuse On Z F F Keypad Jumper Jumper M M Low level switch E E V Pressure transducer Internal...

Page 33: ...en yellow V DC X Brown Red V DC Black Pump on light Yellow Green White Blue Manual lube Low level fault light Remote signaling Pressure fault light X Square connector X Round connector On Z F F Keypad...

Page 34: ...ith jumper count control Shown with jumper Internal PS or PT Internal and external PS or PT Without jumper only internal PS or PT With jumper both internal and external NO Normally open low level swit...

Page 35: ...and SL V XL type injectors below psi 41 bar for SL type injectors below psi 13 8 bar for SL type injectors Item Description Pump housing pump elements Motor Controller key board with display Internal...

Page 36: ...handling lubricants Impurities will remain suspended in lubricant and cannot settle This will result in damage to lubrication system and thus to bearing NOTE Manufacturer of centralized lubrication sy...

Page 37: ...DL Li Ca 320 Kl ber Isonex NBU Ba 325 Kl ber Kluberplex BEM Ca complex 320 Kl ber Kluberplex BEM Li complex 325 Kl ber Petamo GHY N Polycarbamide 315 Mobil Mobilgrease XHP Li complex 310 Mobil Mobilg...

Page 38: ...er 315 Elkalub GLS N Al complex 310 Elkalub GLS N Al complex 315 Fuchs Renolit G FG Bentontie 315 Fuchs Lubritech Gleitmo M KTW drinking water release Li 310 Interflon Fin Food Grease EP Al complex 31...

Page 39: ...9 25 in 235 mm 9 5 in 241 mm A 7 in 178 mm 6 88 in 175 mm 6 3 in 160 mm 0 4 in 10 mm B 0 4 in 10 mm Fig Dimensions P S Capacity A B in mm in mm l 467 3 l 508 3 l 762 551 l 889 467...

Page 40: ...1 2 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 39 34 35 36 36 37 40 41 42 38 39 Fig IPB Pump housing...

Page 41: ...43 44 45 52 47 21 48 49 50 51 Fig IPB Pump reservoir...

Page 42: ...and labels Bearing D Reservoir l w vent tube and labels Washer st C HV Reservoir l w vent tube and labels Gear eccentric Support sleeve l reservoir Threaded sleeve Support sleeve l reservoir Bearing D...

Page 43: ...with external pressure switch or pressure transducer Push switch Fig page to acknowledge fault Initiate manual lube cycle Investigate and correct possible causes air pockets in lubrication line connec...

Page 44: ...has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct indirect or consequential arising out of...

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