sitrex BR 2030/6 Assembly Instructions Manual Download Page 32 | Manualshive

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3.5

HYDRAULIC HOSE INSTALLATION

WARNING

Unexpected movement!

When cylinders are connected to the machine hydraulic system, cycle the machine remote
lever several times to remove air from the cylinder and hose. Air in the system can cause er-
ratic operation or can cause equipment to drop unexpectedly.

Failure to comply could result in death or serious injury.

WARNING

Escaping fluid!

Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause
infection  or  other  injury.  To  prevent  personal  injury:  Relieve  all  pressure  before  discon-
necting fluid lines or  performing work on the hydraulic system.  Before applying pressure,
make sure all connections are tight and  all  components are  in  good condition.  Never use
your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood
for this purpose.  If injured by leaking fluid, see your doctor immediately.

Failure to comply could result in death or serious injury.

Several figures in the following instructions have components removed for clarity.

Each hydraulic connection is labeled (unless noted in the instructions) at each component and the main
hydraulic panel. Also, note the frame routing is labeled for easier installation.

CORRECT ORIENTATION OF HYDRAULIC HOSES

3.5.1

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Summary of Contents for BR 2030/6

Page 1: ...ASSEMBLY INSTRUCTIONS BR 2030 6 Basket Rake 6 bars BR 2030 7 Basket Rake 7 bars 202001 ...

Page 2: ......

Page 3: ..._________________17 3 1 FRAME ASSEMBLY ____________________________________________________________17 3 2 FOLD UNFOLD CYLINDER COMPONENTS _________________________________________21 3 3 TIE ROD INSTALLATION ________________________________________________________23 3 4 BASKET SUPPORT ASSEMBLY __________________________________________________24 3 5 HYDRAULIC HOSE INSTALLATION _____________________...

Page 4: ......

Page 5: ... set up and operated according to this manual The manufacturer will repair or replace free of charge any defective part which is returned by the purchaser freight prepaid and found to be defective on inspection authorized by the manufacturer during the warranty period This warranty shall be valid for 12 months from the delivery of the goods to the original purchaser If the customer is unable to re...

Page 6: ... COMPLETE INSTRUCTIONS BEFORE STARTING ASSEMBLY References to right and left are determined by standing at the rear of the machine and facing the direction of travel 1 4 ASSEMBLY TIME APPROXIMATE INSTALLATION TIME 10 0 HOURS RIGHT LEFT 1 3 1 ...

Page 7: ... 261 102 75 195 144 M18 352 260 487 359 145 107 268 198 M20 500 369 690 509 206 152 380 280 M24 865 638 1195 882 357 263 657 485 Metric flange head hardware Plain PLN an unplated hardware finish with residual manufacturing oils Zinc dichromate ZND a yellow colored chemical plating formula yellow applied to the hardware Nominal size Class CL 8 8 bolt and Class CL 8 nut Class CL 10 9 bolt and Class ...

Page 8: ...locknuts Classes CL 05 and upward 1 Manufacturer s identification 2 Clockwise type markings indicate property class and may include manufacturer identification if applied Example property marks 240 apart shown at the eight o clock position indicate a Class 8 property and marks 300 apart at the ten o clock position indicate a Class 10 property 3 Property class 1 5 1 1 5 2 ...

Page 9: ... repeatability Lubrication Application of grease or other lubricants to hydraulic connectors should be avoided If clean hydraulic oil is already on the connection it is not required to remove the oil Generally application of grease May cause a significant change in the torque required to properly tighten the connection May reduce the connection s resistance to vibration Excessive grease may displa...

Page 10: ...ion the fitting by turning out counterclockwise up to a maximum of one turn Holding the pad of the fitting with a wrench tighten the locknut and washer against the face of the boss 6 SAE dash size UN UNF thread size Metric tube OD mm Inch tube OD mm Swivel nut torque N m lb ft 10 2 5 16 24 3 18 8 25 6 1 3 3 8 24 4 76 11 5 8 5 4 7 16 20 6 6 35 15 5 11 4 5 1 2 20 8 7 94 20 14 8 6 9 16 18 10 9 52 25 ...

Page 11: ...O Ring Face Seals ORFS L Series connectors are used with 37 flare Torque values for metric port connections Metric face seal ports and stud ends Metric tube Outside Diam eter OD mm in Ferrous Non Ferrous Metric thread S Series L Series S Series N m lb ft 10 L Series N m lb ft 10 S Series N m lb ft 10 L Series N m lb ft 10 M10 x 1 4 0 157 21 15 5 12 5 9 2 M12 x 1 5 4 0 157 6 0 236 47 34 7 32 23 6 2...

Page 12: ...8 ...

Page 13: ...er making sure not to contact any of the basket com ponents with the forks 2 Attach a suitable chain between the frame and the tow motor Fig 2 1 2 3 Lift the front of the basket transport frame with the forklift high enough to clear the bottom of the container but not too high to hit the top of the container 4 Using the provided wheels on the lower frame remove the basket assemblies from the conta...

Page 14: ...10 6 Remove the three boards securing each set of crates to each other Fig 2 1 4 7 Remove each crate separately from the container 2 1 4 ...

Page 15: ...ard boxes contain all the various accessories for assembly pins bolts fittings etc All components are checked before being shipped by the manufacturer Upon receipt of the machine check that the crates are in good condition and that the contents have not been damaged during transport If there are any damage and or irregularities notify your dealer immediately Handle the crates and pallets using for...

Page 16: ...and loose parts see breakouts in tables following Crate B 13 Crate B Description Quantity Support Basket Left hand 1 Support Basket Right hand 1 Rod Wheel tie 2 Arms Lower 4 Fold Unfold bar 2 Fold Unfold cylinder 2 Adjustment bar 1 Tractor hitch 1 Caster wheels 4 Frame section Straight center Left hand 1 Frame section Straight center Right hand 1 Box 1 Drawbar Front frame section Description Quant...

Page 17: ... Flanges 16 Nut M14 40 Box 4 Lights kit Description Quantity Bracket Light Left hand 1 Bracket Light Right hand 1 Nut M8 4 Light assembly Right hand 1 Light assembly Left hand 1 Bolt M8 x 25 mm Class 8 8 8 Washer 4 Washer Spring 4 Bolt M6 x 20 mm Class 8 8 2 Washer 4 Holder Harness clip 2 Plug cap 1 Bolt M6 x 16 mm Class 8 8 2 Washer 2 Nut M6 4 Harness Wire 1 Joystick 1 Ties Cable Box 5 Tandem ass...

Page 18: ...ption Quantity Pin Upper tie rod Upper turnbuckle 8 Nut M22 8 Tie rod Upper Turnbuckles Upper 4 Grease fitting 8 Box 9 Castor wheels and Baskets Description Quantity Pin 4 Hairpin 4 Pin Upper tie rod Upper turnbuckle 4 Nut M22 4 Grease fitting 4 Box 10 Lift cylinders Description Quantity Cylinder Hydraulic 2 Pin Lower 2 Pin Upper 2 Washer 8 Pin Spring 8 Box 11 Hydraulic cabling Hydraulic component...

Page 19: ...15 Box 12 Slow moving vehicles Description Quantity Box Carton hardware 1 Signal 1 Support Signal 1 Box 13 Toolbox Description Quantity Toolbox 1 Hairpin 1 Sleeve Hydraulic 16 ...

Page 20: ...ilure to comply could result in death or serious injury CAUTION Avoid injury Handle all parts carefully Do not place your hands or fingers between parts Use Personal Protective Equipment PPE as indicated in this manual including protective goggles gloves and safety footwear Failure to comply could result in minor or moderate injury In the following procedures are used but not provided a stand Fig ...

Page 21: ... 3 ASSEMBLY The assembly instructions illustrate only once the operations that must be performed twice on both sides of the machine These operations are marked with the symbol 3 1 FRAME ASSEMBLY 3 1 1 3 1 2 3 1 3 ...

Page 22: ...18 3 1 4 SCREW M14x45 X6 NUT M14 METABLOCK X10 PIN ø 15 M14 X4 APPLY TO THE 4 CORNERS 3 1 5 X1 PIN ø15 CLIPS ø3 X1 ...

Page 23: ...19 3 1 6 3 1 7 SCREW M14x45 X6 NUT M14 METABLOCK X10 PIN ø 15 M14 X4 APPLY TO THE 4 CORNERS ...

Page 24: ...CK X4 THE GREASE FITTING WILL NOT BE ACCESSIBLE IF IT IS NOT FACING FORWARD 3 1 9 CENTERING NUT M16x1 5 X20 SECURE THE 4 WHEELS USING A TORQUE 190 217 Nm 140 160 lb ft AFTER ASSEMBLED THE WHEELS LIFT THE DRAWBAR AND REMOVE THE ASSEMBLY STAND ...

Page 25: ...21 3 2 FOLD UNFOLD CYLINDER COMPONENTS 3 2 1 NUT M22 METABLOCK X1 WASHER ø24 39x3 X1 SPACER ø30 3 39 8x1 X2 PIN ø30 M22 LG 141 X1 3 2 2 ...

Page 26: ...22 3 2 3 SPACER ø30 5 40x18 X1 NUT M22 METABLOCK X1 CLIPS ø3 X1 X1 PIN ø15 ...

Page 27: ... TIE ROD INSTALLATION 3 3 1 SCREW M14x80 X3 NUT M14 METABLOCK X3 PIN ø30 M22 LG 124 X1 WASHER ø23 50x4 X1 NUT M22 METABLOCK X1 SPACER ø31 40x25 X1 WASHER ø23 50x4 X1 NUT M22 METABLOCK X1 PIN ø30 M22 LG 109 X1 ...

Page 28: ...24 3 4 BASKET SUPPORT ASSEMBLY 3 4 1 PIN ø30 LG 306 X2 GREASER M6 X2 WASHER ø31 48x4 X2 ELASTIC PIN ø6x40 X2 ...

Page 29: ...25 3 4 2 PIN ø25 LG 107 X1 PIN ø25 LG 89 X1 WASHER ø26 44x4 X4 ELASTIC PIN ø5x40 X4 3 4 3 PIN ø22 M22 LG 162 X2 PIN ø22 M22 LG 146 X2 GREASER M6 X4 NUT M22 METABLOCK X4 ...

Page 30: ...BLOCK X2 3 4 5 INSTALL TWO FLOTATION SPRINGS AS FOLLOWS PLACE A WASHER 1 ON THE LONG THREADED BOLT 2 ENGAGE 2 1 THROUGH THE PROVIDED PIVOT PIN 3 THREAD THE NUT 4 ON THE BOLT 2 THREAD THE BOLT 2 INTO THE FLOTATION SPRING TIGHTEN THE NUT 4 127 mm 5 in 1 2 3 4 ...

Page 31: ...27 3 4 6 LAYOUT OF GREASE FITTINGS ...

Page 32: ...ve all pressure before discon necting fluid lines or performing work on the hydraulic system Before applying pressure make sure all connections are tight and all components are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of cardboard or wood for this purpose If injured by leaking fluid see your doctor immediately Failure to comply could result in d...

Page 33: ...and basket rake motor 2 Right hand unfold cylinder 7 Left hand angle cylinder 3 Right hand lift cylinder 8 Left hand lift cylinder 4 Right hand angle cylinder 9 Left hand unfold cylinder 5 Right hand basket rake motor HYDRAULIC HOSE ROUTING AND PORT LABELING 3 5 2 ...

Page 34: ...fter the hydraulic hoses are installed and secured 3 5 3 NUT M6 METABLOCK X2 SCREW M6x16 X2 WASHER ø6 18x1 6 X2 3 5 4 ENTER THE ELECTRICAL HARNESS SEVEN WAY PLUG THROUGH THE CENTER OF THE TONGUE STORE THE PLUG IN THE HOLDER MAKE SURE THAT THE FOUR WAY CONNECTOR USED FOR THE AUXILIARY POWER WIRING HARNESS IS IN PROXIMITY TO THE FRAME OPENING OUT THE ELECTRICAL HARNESS SEVEN WAY PLUG THE FRAME OPENI...

Page 35: ...ORE THE TWO HYDRAULIC HOSES IN THE PROVIDED HOLES COUPLER SIDE ATTACH THE HOSE 3000 mm 118 in WITH 90 ELBOW TO THE BOTTOM SIDE OF THE MANIFOLD TO THE P PORT ATTACH THE HOSE 3000 mm 118 in HOSE WITH 90 ELBOW TO THE BOTTOM SIDE OF THE MANIFOLD TO THE CHECK VALVE INSTALLED IN PORT T X2 FRONT HYDRAULIC HOSES ...

Page 36: ...LABELED A1 SECURE THE 6400 mm 252 in HOSE TO THE RIGHT HAND FITTING ABOVE THE PANEL SECURE THE 6500 mm 256 in HOSE TO THE PORT ON THE PANEL LABELED B1 SECURE THE 6400 mm 252 in HOSE TO THE LEFT HAND FITTING ABOVE THE PANEL THE FRAME SECTIONS HAVE LOCATION MARKINGS FOR EACH HOSE ...

Page 37: ...BELED A5 THE LH ANGLE CYLINDER PORT IS LABELED A6 AND CONNECTS TO PORT A6 ON THE PANEL SECURE A 5200 mm 205 in HOSE TO THE PORT LABELED B5 ON THE CYLINDER TO THE PORT ON THE PANEL LABELED B5 THE LH ANGLE CYLINDER PORT IS LABELED B6 AND CONNECTS TO PORT B6 ON THE PANEL ROUTE THE HOSES THROUGH THE FRAME RAILS LOCATION MARKINGS ...

Page 38: ...34 3 5 8 1000 mm 39 in ANGLE CYLINDER HOSES INSTALL THE SLEEVES LH AND RH AND SECURE EACH ONE WITH TWO CABLE TIES ...

Page 39: ...LIFT CYLINDER AND OVER TO THE A2 PORT ON THE LOCKOUT VALVE THE LH AND RH LIFT CYLINDER PORTS ARE LABELED THE SAME SECURE THE 6200 mm 244 in HOSE TO THE PORT LABELED B2 ON THE CYLIN DER AND OVER TO THE B2 TEE ON THE PANEL INSTALL THE SLEEVES LH AND RH AND SECURE EACH ONE WITH TWO CABLE TIES ...

Page 40: ...D THE SAME SECURE THE 5000 mm 197 in HOSE TO THE A2 PORT ON THE LOCKOUT VALVE AND ROUTE TO THE A2 TEE ON THE PANEL ROUTE THE HYDRAULIC HOSES UP ALONG THE FRAME RAIL ON THE UNDERSIDE OF THE BASKET RAKE MOTOR HOSES AND UP TO THE HYDRAULIC PANEL SECURE THE HOSES WITH CABLE TIES ...

Page 41: ...37 3 5 11 LIFT CYLINDER HOSES 800 mm 31 in 1000 mm 39 in 1350 mm 53 in INSTALL THE SLEEVES LH AND RH AND SECURE EACH ONE WITH TWO CABLE TIES ...

Page 42: ...EL THE LH UNFOLD CYLINDER PORT IS LABELED UNFOLD AND CONNECTS TO A4 PORT ON THE PANEL SECURE THE 1400 mm 55 in HYDRAULIC HOSE TO THE FOLD PORT ON THE CYL INDER VALVE AND TO THE B3 PORT ON THE PANEL THE LH UNFOLD CYLINDER PORT IS LABELED FOLD AND CONNECTS TO B4 PORT ON THE PANEL INSTALL THE SLEEVES AND SECURE EACH ONE WITH TWO CABLE TIES ...

Page 43: ...39 3 6 BASKET INSTALLATION 3 6 1 PIN ø22 LG 86 X4 NUT M22 METABLOCK X4 GREASER M6 X4 ...

Page 44: ...3 NUT M16 METABLOCK X2 SCREW M16x50 X2 X2 PIN ø15 CLIPS ø3 X2 RAISE THE BASKET END WITH A CRANE OR FORKLIFT AND INSTALL A CASTER WHEELS IT IS RECOMMENDED TO SET THE INITIAL HEIGHT TO 3 1 2 HOLES EXPOSED FROM THE TOP ...

Page 45: ...mm 252 in HYDRAULIC HOSE FROM THE UNLABELED RIGHT HAND FITTING ABOVE THE PANEL TO THE UNLABELED PORT ON THE RH MOTOR THE LH MOTOR PORT THAT IS UNLABELED IS CONNECTED TO THE UNLABELED LH SIDE PORT ABOVE THE PANEL ROUTE THE MOTOR HYDRAULIC HOSES UNDER THE REAR TURN BUCKLE AND UP ALONG THE FRAME RAIL TO THE HYDRAULIC PANEL 1040 mm 41 in 1290 mm 50 13 16 in INSTALL THE SLEEVES LH AND RH AND SECURE EAC...

Page 46: ...d continuous 12 V 30 A power at pin 7 If the tractor is equipped with a seven way receptacle that meets the standard the rake lights and the control box will work properly with only the lighting connector attached to the tractor Pin number Function 1 Ground 2 NOT USED 3 Left hand hazard turn signal Amber 4 Brake lights Red 5 Right hand hazard turn signal Amber 6 Tail lights Red 7 12 V Auxiliary po...

Page 47: ...ess out of the tongue and remove the cap Fig 3 7 4 Store the cap in a safe place as you must install the cap again if the rake is powered using the seven way receptacle on the tractor Attach the four way connector on the auxiliary power wiring harness to the connector on the rake then at tach the three way power connector on the auxiliary power wiring harness to the receptacle on the tractor Fig 3...

Page 48: ...44 AMBER LENS NEEDS TO BE ON THE OUTSIDE OF THE BRACKET 3 7 6 SCREW M8x20 X2 WASHER ø8 24x2 X2 SPRING WASHER ø8 X2 SCREW M8x25 X2 NUT M8 METABLOCK X2 IMPLEMENT LIGHTS ...

Page 49: ...45 3 7 7 HARNESS INSTALLATION ...

Page 50: ...46 3 7 8 NUT M6 METABLOCK X1 SCREW M6x20 X1 WASHER ø12 6x1 6 X2 P CLAMP X1 SECURE THE ELECTRICAL HARNESS AND ANY EXTRA HARNESS LENGTH ALONG THE HYDRAU LIC HOSES WITH CABLE TIES HARNESS INSTALLATION ...

Page 51: ...47 3 8 ACCESSORIES INSTALLATION NUT M10 METABLOCK X1 SCREW M10x25 X1 WASHER ø10 21x2 X1 3 8 1 SCREW M6x20 X3 WASHER ø6 18x1 6 X6 NUT M6 METABLOCK X3 3 8 2 CONTROLLER BRACKET MANUAL HOLDER ...

Page 52: ...48 CLIP ø4 X1 3 8 3 3 8 4 PIN ø10x70 X1 TOOLBOX ADJUSTMENT TOOL ...

Page 53: ...49 3 8 5 3 8 6 3 8 7 SCREW M12x25 X2 WASHER ø12 36x2 5 X2 SCREW M22x150 X1 WASHER ø22 X1 NUT M22 METABLOCK X1 NUT M6 METABLOCK X2 SCREW M6x15 X2 HITCH MOUNT SAFETY CHAIN SLOW MOVING VEHICLE SMV SIGN ...

Page 54: ...50 ...

Page 55: ...ce at the front should be 0 3 mm 0 1 8 in less than the distance at the back of the tire 3 Loosen the jam nut 1 4 Remove the lock nut 6 washer 5 bolt 2 and retrieve the spacer 4 5 Remove the rod end from the mount 6 Carefully raise the side being adjusted and pivot the tandem wheels as re quired 7 Shorten or lengthen the rod until the rod can be engaged back into the mount Each 1 2 turn of the tie...

Page 56: ...e speed Tractor must have a minimum of 34 l min 9 US gpm to a maximum of 75 7 l min 20 US gpm of hydraulic flow 1 Apply a piece of reflective tape on the basket reel Fig 4 2 1 2 Start the tractor and set the park brake 3 Make sure the speed dial is fully turned counter clockwise Fig 4 2 2 4 Engage the emergency stop switch by pushing the knob down now the TX light in the center of the controller w...

Page 57: ...eter Fig 4 2 4 9 Release the LOWER button to save the setting 10 Turn the speed dial fully counter clockwise Fig 4 2 2 11 Press and hold the RAISE button while slowly increasing the speed dial clockwise until 90 RPM is achieved using a photo tachometer Fig 4 2 5 12 Release the RAISE button to save the setting 13 Press the RAKE ON OFF button to turn off the rake and finish the setup the light comes...

Page 58: ...ERATION Attach the basket rake to the tractor that will be running the basket rake Refer to the Operator s Manual for adjusting the drawbar height basket tilt tine height caster wheel height and flotation adjustment ...

Page 59: ...als are in readable condition Operator s manual is with the unit Electrical system Confirm that the electrical box on the rake is powered and operating correctly Option A Consult with the owner or confirm that the operating tractor has an SAE J560 seven way receptacle that is configured for 12 V power at pin seven for proper use of the rake Option B Install the auxiliary power wiring harness to po...

Page 60: ...ify the tine bars are not contacting the frame Verify the tines are not contacting the stripper bars Shut off tractor engine to repair leaks and adjust components as needed Run the unit for 15 minutes at rated RPM and monitor for leaks and contact again Shut off tractor engine to repair leaks and adjust components as needed Dealer Representative s Signature Dealer please remove the pre delivery re...

Page 61: ......

Page 62: ...Zona Industriale Viale Grecia 8 06018 TRESTINA Perugia ITALY Tel 39 075 8540021 Telefax 39 075 8540523 e mail sitrex sitrex it www sitrex com ...

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