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Simplex F18804, Installation Instructions Operating Instructions

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Simplex F18804 Installation Instructions Operating Instructions Download Page 40

EN

40

Secos - Simplex Energy Control System

In perfect harmony with  

Flowing Compositions

www.flowing-compositions.com

www.simplex-armaturen.de

Simplex Armaturen & Systeme GmbH

 

Isnyer Straße 28
D-88260 Argenbühl - Eisenharz

T

 +49 (0) 7566 9408-0 

F

 +49 (0) 7566 9408-75 

E

 [email protected] 

Our general terms and conditions of business and our guarantee conditions apply.

Article no

. K80402220    

Ver

sion 08/2020

Art

.No

. K80402220

 V

er

sion 10/2020

Secos

 - Simplex Energy Control System

Installation instructions 

|

 Operating instructions

Summary of Contents for F18804

Page 1: ...EN Careful with energy Generous with emotion Secos Simplex Energy Control System Installation instructions Operating instructions ...

Page 2: ...ng controller unit 10 7 Installing the Secos energy saving controller 16 8 Electrical connection 17 9 Commissioning 26 10 Operation 28 11 Maintenance service 33 12 Troubleshooting fault elimination 34 13 FAQ 36 14 Spare parts and accessories 37 15 Disposal 38 16 Contact persons and contacts 38 17 Declaration of Conformity CE conformity 39 Secos Simplex Energy Control System Installation instructio...

Page 3: ...nctions Features 3 Secos actuator for ceramic valves Low power consumption consumption only during movement Continuous adjustment with precise position control Prewired plug connection Only 1 plug for all Secos actuators Snap on Snap on technology for mechanical and electrical connection with just one click for error free and time saving installation 4 Secos mounting bracket Manifold bracket inclu...

Page 4: ...he system simultaneously records and controls the volume flows and temperatures of individual circuits The Secos Energy Control System is ideal for both new buildings and refurbishments The control system may only be operated with the media operating and ambient conditions specified in the technical data The Secos Energy Control System may only be installed and operated in frost protected dry room...

Page 5: ...ic electrical control equipment DIN EN 1264 Underfloor heating systems and components VDI 2035 Scale formation in drinking water heating systems and water heating systems Avoidance of damage to water heating appliances VDE 0100 Series of standards for the installation of electrical equipment BGV Regulations of the employers liability insurance association accident prevention regulations Warning sy...

Page 6: ... Secos System 12 circuits 1 x F18828 1 x F18840 12 x F18841 F18813 Secos System 13 circuits 1 x F18829 1 x F18840 13 x F18841 F18814 Secos system 14 circuits 1 x F18830 1 x F18840 14 x F18841 Completeness of the delivery Please check the goods are intact and complete immediately after receipt of the delivery Any damage or complaints must be reported immediately 4 2 Flamconnect app for operation of...

Page 7: ...able Max operating temperature 75 C Max operating pressure 10 bar Volume flow per heating circuit 0 8 l min Operating medium Heating water according to VDI 2035 Pressure loss system manifold complete kvs 1 19 m h Primary connections G1 F Secondary connections G3 4 M Eurocone Material of manifold bar Stainless steel Material of valves ceramic disc valves Secos supply line temperature sensor Ø 6 x 5...

Page 8: ... Secos 7 HC 454 340 78 G 1 F G M EC 434 197 200 366 50 15 VT FH Secos 8 HC 504 340 78 G 1 F G M EC 484 197 200 366 50 15 VT FH Secos 9 HC 554 340 78 G 1 F G M EC 534 197 200 366 50 15 VT FH Secos 10 HC 604 340 78 G 1 F G M EC 584 197 200 366 50 15 VT FH Secos 11 HC 654 340 78 G 1 F G M EC 634 197 200 366 50 15 VT FH Secos 12 HC 704 340 78 G 1 F G M EC 684 197 200 366 50 15 VT FH Secos 13 HC 754 34...

Page 9: ... A B C A 47 mm B 77 mm C 57 mm 4 Dimensions of actuator A B C 5 2 Pressure loss A B C A p Secos total B p Secos return line C p Secos supply line 5 p 0 0 5 1 1 5 2 2 5 3 0 50 100 150 200 250 300 0 50 100 150 200 250 300 350 400 450 500 mWS hPa mbar l h Secos gesamt Secos complete Secos Vorlauf Secos supply line Secos Rücklauf Secos return B C A Secos complete Secos supply line Secos return Secos S...

Page 10: ... hand side 1 Return line 2 Supply line 3 Temperature sensor supply line left 6 Delivery condition connections left 3 1 2 Conversion from left to right For this purpose on the upper manifold return line 1 Remove the dummy plug on the right hand side 2 Screw in dummy plug on the left hand side The lower manifold supply line 3 Open the retaining bracket 4 Turn the manifold bar horizontally by 180 5 C...

Page 11: ...y line 3 Temperature sensor supply line 8 System manifold connections right 1 2 3 1 2 3 6 2 Installation in the distribution cabinet Note the space required for accessories energy saving controller connection set left right and pipe mounting below Also take into account the space required for installation maintenance work 9 Installation in the distribution cabinet Secos Simplex Energy Control Syst...

Page 12: ... FH Secos 4 HC 304 340 284 197 366 115 VT FH Secos 5 HC 354 340 334 197 366 115 VT FH Secos 6 HC 404 340 384 197 366 115 VT FH Secos 7 HC 454 340 434 197 366 115 VT FH Secos 8 HC 504 340 484 197 366 115 VT FH Secos 9 HC 554 340 534 197 366 115 VT FH Secos 10 HC 604 340 584 197 366 115 VT FH Secos 11 HC 654 340 634 197 366 115 VT FH Secos 12 HC 704 340 684 197 366 115 VT FH Secos 13 HC 754 340 734 ...

Page 13: ... not be placed in areas where water ingress is a risk The hydraulics must be checked for leak tightness before installation of the electronics It must be ensured that no moisture can enter the electronics 1 The Secos system manifold can be mounted horizontally rotated from 0 to 360 11 Recommended mounting position 12 Other possible mounting positions 1 0 360 Do not install the Secos energy saving ...

Page 14: ...stem manifold 14 Hydraulic connection 6 4 2 Secondary piping For strain free installation hold the spanner flats of the multi sensor against the spanner flats of the multi sensor when tightening All circuits are open on delivery to allow you to carry out a leak test Close unused connections securely with cap not included in scope of supply 15 Hydraulic connection 30 mm 14 mm Secos Simplex Energy C...

Page 15: ...efabricated elements for leaks and rework accordingly in the event of leakage Adjust the test pressure and test duration to the respective piping system and the respective operating pressure Fill the heating system only with filtered if possible treated water according to VDI 2035 and completely vent the system 17 Leak tightness test 6 4 5 Protection for snap on boards Attach the protective card i...

Page 16: ...or further information see the Electrical connection chapter A Mounting on top hat rail Mount the controller on the top hat rail located in the cabinet 1 Mount below 2 Pull upwards 3 Press to the rear and snap in at the top To disassemble press the controller upwards and pull it forward at the top Then unscrew below 19 Mounting on top hat rail 2 1 3 B Wall mounting 1 Hold the energy saving control...

Page 17: ...ectric shock X Electrical connection should only be carried out by an electrician approved by the local power supply company and in accordance with the locally applicable regulations X Disconnect the supply voltage before working X Do not open the housing parts 8 2 Connection terminals in the energy saving controller To install simply push the cable in as far as it will go To disassemble press the...

Page 18: ... and Secos multisensors Optional accessory Condensation monitor Change Over signal Heat pump Cooling option Modbus Integration of BMS BMS BMS Modbus RTU Gateway Modbus BACnet Modbus KNX Modbus further systems 2 Strain relief 1 Unlock cover 3 LED 4 QR code Analogue output 0 10 V Secos Simplex Energy Control System Installation instructions Operating instructions ...

Page 19: ...m thermostats 1 x Master 7 x additional thermostats Provider cloud Power supply Smart Home integration Smart home C 1 To remove the terminal cover press it in at the side and release 2 To protect the cables from strain fix them with cable ties through the eyelets 3 LED for indication of the operating states 4 Sticker with QR code serial number and passkey Smart home C Secos Simplex Energy Control ...

Page 20: ...nsation monitor 24V 40mA Power supply of external condensation monitor pt Temperature sensor for supply line polarity freely selectable pt Temperature sensor for supply line polarity freely selectable C O GND Ground changeover potential free C O IN Input signal changeover potential free L1 L8 Power supply of the room thermostats N1 N8 Neutral conductor of the room thermostats Switching signal of t...

Page 21: ...er on the power supply side X Strain relief using flexible cables required the enclosed cable ties must be used and tightened so that the cable cannot come loose 8 5 Connect Secos temperature sensor for supply line a When connecting to the controller it is not necessary to pay attention to polarity A cable with 2 x 0 5 mm can be used to extend the sensor up to 2 m Sensor is already mounted in imme...

Page 22: ...n nected to terminal location 8 The remaining terminal locations 1 7 can be used as required All heating circuits are assigned to the room thermostats in the app Both 2 point room thermostats and room thermostats with PWM characteristic can be connected and utilised Only 230V room thermostats may be connected 23 Connecting room thermostats 24 Connection of Master Slave room thermostats N out timer...

Page 23: ...oom thermostat signal should be inverted With Auto inverting the room thermostat automatically detects whether the system is in cooling mode and automatically carries out signal processing prerequisite c o out of the energy saving controller is connected to the master room thermostat Non inverting With Non inverting there is no connection between the c o out and the room thermostat or the room the...

Page 24: ...t must be ensured that the voltage supply of the condensation monitor is taken from the energy saving controller and that a potential free changeover contact is then fed back to a 0 10V interface If the external condensation monitor is triggered all valves are closed and the pump interface is deactivated As soon as the condensation monitor reports no further condensation the system returns to regu...

Page 25: ... error free and time saving installation 1 Set up carefully 2 Feel the spindle and align the housing flush with the snap on board by turning it slightly 3 Press the actuator downwards until it perceptibly locks into place 28 Installing the actuator 1 3 2 B Dismantling the actuator 1 To unlock the actuator press at the marked point 2 and lift out at the same time Note When reassembling the actuator...

Page 26: ...pp installed 9 1 Flamconnect app X The Secos energy saving controller can only be set and operated via a smart device with the Flamconnect app installed X One smart device can be connected to one controller at a time X The app is the tool for the expert for commissioning logging monitoring and diagnosis Download app For system requirements see description in the respective App Store a Play Store A...

Page 27: ...ction radiator thermostats It is also possible to operate heating circuits without the assignment of a room thermostat However this requires manual entry of the desired power level 1 100 1 LED Display of the operating statuses 2 Key to identify the actuators After successful identification the actuators may no longer be exchanged with each other If an exchange is necessary the energy saving contro...

Page 28: ... 1 Status LED Status LED The energy saving controller contains a status LED to signal operating states Model Two colour LED red green Status Duration Information Green Permanent Ready for operation OK Green Flashing Commissioning required Off Off Not ready for operation LED is off e g if commissioning has not been completed Red Flashing Warning see chapter on Troubleshooting LED flashes red 1 x pe...

Page 29: ...red green to signal operating states 1 LED Operating states Actuator 2 Key to identify the actuators 36 Actuator 1 2 Status Duration Information Off Condition good Green Flashing Valve in motion Red Flashing Warning see chapter on Fault finding Troubleshooting Red Permanent Error see chapter on Fault finding Troubleshooting Secos Simplex Energy Control System Installation instructions Operating in...

Page 30: ...ction must be terminated in the app again Only then does the energy saving controller go into normal operation mode Flushing process 1 Return line 2 Supply line 37 Flushing 1 2 Signalling on the energy saving controller Status LED During the flushing function the LED on the energy saving controller flashes green slowly about 1x per second After successful completion of the function the LED lights ...

Page 31: ... the fixed value control set are moved automatically during longer periods of inactivity After a power failure an automatic reference run is performed We therefore recommend keeping the unit permanently under power 10 3 4 Function of switching valve This function enables individual control of a switching valve via the 0 10 V output The configuration takes place in the app under Advanced Function 1...

Page 32: ...supply and return line temperature is constantly monitored If the temperature in the return line rises above the supply line temperature the corresponding valve is closed 10 5 Data export The values set or recorded in the energy saving controller can be conveniently exported via the Flamconnect app and then used for further logging purposes such as the commissioning log or the screed heating log F...

Page 33: ...and therefore ongoing costs are reduced 11 2 Drainage venting and shut off possibilities Flushing process 1 Shutting off 2 Flushing venting 3 Flushing draining If flushing is required this can be done conveniently using the automatic flush function 39 Shutting off flushing venting 1 1 2 3 11 3 Replacing multisensors 1 Depressurise the system 2 Remove actuator see chapter on Installing the Secos ac...

Page 34: ...es Increase supply line temperature in cooling mode Contact customer service if necessary 4 No flow with open valves Pump is not running Primary ball valves closed Ceramic valves in supply line closed Air in system Flow externally blocked Call customer service Check valve positions settings on the heat source Vent flush the system 5 Supply line temperature exceeded Maximum permitted supply line te...

Page 35: ...ifold closed Flushing station not active Check valve positions Check flushing station Repeat flushing function Flashes Lights up Error Warning Possible sources of error that are not displayed in the energy saving controller and app Problem Possible causes Corrective actions Valves are not opening in operating condition no flow Supply line return line have been connected in reversed order Ensure co...

Page 36: ...freedom 7 How sensitive are the Secos multisensors The Secos multisensors do not contain any moving parts They are therefore wear free and function even with dirty water 8 What happens in the event of a defect or fault In such an event the Secos Energy Saving Controller will register a warning signal Then the smartphone or tablet which is connected via the Flamconnect app to the Secos energy savin...

Page 37: ...Secos actuator for adjusting the ceramic disc valves 3 F18850 Secos multisensor Multi sensor with cable plug and screw on cap 4 F18852 Secos supply line temperature sensor Supply line sensor without immersion sleeve 14 2 Accessories Note not included in the scope of delivery Article no Article Information F18854 Secos BUS extension for connection cable Extension cable with plug for BUS connection ...

Page 38: ... of in household waste but must be disposed of properly in accordance with the applicable guidelines Scope of application note WEEE registration for the Waste Electrical Equipment Register DE30940639 Rules WEEE Directive 2012 19 EU 16 Contact persons and contacts Simplex Armaturen Systeme GmbH Isnyer Straße 28 88260 Argenbühl Germany Phone 49 75 66 94 08 0 Fax 49 75 66 94 08 75 info simplex armatu...

Page 39: ...en Systeme GmbH hereby declares that the product Simplex SECOS ESC is in conformity with the essential re quirements and the other relevant provisions of Directives 2011 65 EU 2014 30 EU and 2014 35 EU The complete conformity assessment can be downloaded from the following address www simplex armaturen de de docfinder conformity Secos Simplex Energy Control System Installation instructions Operati...

Page 40: ... Simplex Armaturen Systeme GmbH Isnyer Straße 28 D 88260 Argenbühl Eisenharz T 49 0 7566 9408 0 F 49 0 7566 9408 75 E secos simplex armaturen de Our general terms and conditions of business and our guarantee conditions apply Art No K80402220 Version 10 2020 Secos Simplex Energy Control System Installation instructions Operating instructions ...

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