Sime 8112265 Operating, Installation And Servicing Instructions Download Page 51

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13.5

Remove/replace combustion head unit and

fan

– Remove front panel (see "Remove panels" on page 48)

– disconnect the fan connectors (1)

– remove the clip (2) and air inlet pipe

– unscrew the swivel joint (3)

Fig. 66

– unscrew the nuts (4)

– remove combustion head unit/conveyor/fan (5)

Fig. 67

– unscrew the screws (6) and unthread the combustion head (7)

– unscrew the screws (8) and remove the fan (9)

Fig. 68

Summary of Contents for 8112265

Page 1: ...t be installed exclusively by professionally qualified personnel in accordance with the requirements of the standards AS NZS 5601 AS NZS 3500 AS NZS 3000 cur rent version of the local gas electricity authorities and other relevant legislation Condensing wall mounted boiler EN TRANSLATION OF THE ORIGINAL INSTRUCTIONS To consult the documentation visit our website www sime it ...

Page 2: ...operators read this manual carefully in order to use the appliance in a safe and rational manner This manual is an integral part of the appliance It must therefore be kept for future reference and must always accompany the appliance in the event the appliance is transferred or sold to another Owner or User or is installed on another system Installation and maintenance of this appliance must be car...

Page 3: ... per EN 15502 with a maximum am bient temperature of 60 C and a min imum ambient temperature of 5 C It is recommended that the boiler is installed below weathered roofs on the balcony or in a protected niche to protect it from exposure to weathering agents rain hail and snow The boiler is equipped as standard with an anti freeze function d IT IS FORBIDDEN To block or reduce the size of the venti l...

Page 4: ...Electrical installations Buildings structures and premises License Number SAI 400196 SYMBOLS a WARNING To indicate actions which if not carried out correctly can result in injury of a general nature or may damage or cause the appliance to malfunction these actions therefore require particular caution and adequate preparation f ELECTRICAL HAZARD To indicate actions which if not carried out correct ...

Page 5: ...ting the heating temperature 7 1 5 Fault malfunction codes 7 2 SHUTDOWN 8 2 1 Temporary shutdown 8 2 2 Shutting down for long periods 8 3 MAINTENANCE 9 3 1 Adjustments 9 3 2 External cleaning 9 3 2 1 Cleaning the cladding 9 4 DISPOSAL 9 4 1 Disposal of the equipment European Directive 2012 19 EU 9 5 HANDOVER INSTRUCTIONS 10 6 SERVICE RECORDS 10 ...

Page 6: ...rning disappears when normal conditions are restored 2 DISPLAY l SUMMER The symbol for Summer mode is dis played If the symbols land nare flashing this indi cates that the chimney sweep function is active n WINTER This symbol appears when the boiler is oper ating in Winter mode If no operating modes have been enabled both symbols land nwill be off d RESET REQUIRED The message indicates that after ...

Page 7: ...to be prearranged on the system return and fill until a pressure of 1 1 2 bar 100 120 kPa is shown on the display 1 close the filling valve 1 Fig 4 select the WINTER l operating mode by pressing the ybutton twice the value of the delivery sensor detected at that moment will appear on the display set the room thermostat to the required temperature or if the system is equipped with a timed programme...

Page 8: ...mperature is at ZERO press and hold the button y once if in WINTER mode n or twice if in SUMMER mode lto put the boiler into stand by set the main system switch to OFF close the gas valve OFF Fig 7 m CAUTION If the outside temperature might fall below ZERO since the appliance is equipped with an antifreeze function and the anti freeze kit to 15 C PUT THE BOILER INTO STAND BY leave the main system ...

Page 9: ... 4 1 Disposal of the equipment European Di rective 2012 19 EU At the end of their life span the appliance and electrical and electronic devices coming from households or classifiable as household waste must be delivered to appropriate waste collection systems in accordance with the law and with Directive 2012 19 EU This product was designed and manufactured for minimis ing its impact on the enviro...

Page 10: ...le fault resolution 5 Instruct how to check for air in a radiator and bleed it from the system Provide a bleed key 6 Turn ON gas bleed air out at the isolation valve unions Reseal and check for gas leaks Turn gas OFF 7 Outline the importance of the below SERVICE RECORDS and instruct to keep them safe accessible 8 Recommend that the boiler be serviced at before the start of winter every year and th...

Page 11: ... Contact phone number Work Completed Notes Service 3 Year 5 Date Service technician Name PIC Licence No Service Company Contact phone number Work Completed Notes Service 4 Year 7 Date Service technician Name PIC Licence No Service Company Contact phone number Work Completed Notes ...

Page 12: ...vice 7 Year 11 Date Service technician Name PIC Licence No Service Company Contact phone number Work Completed Notes Service 8 Year 13 Date Service technician Name PIC Licence No Service Company Contact phone number Work Completed Notes For any needs please contact Reece Customer Care 1800 080 055 or customercare reece com au ...

Page 13: ...d safety devices 14 7 3 Identification 14 7 4 Structure 15 7 4 1 Brava Slim HE 20 R i Brava Slim HE 40 R i 15 7 4 2 Brava Slim HE 20 R e Brava Slim HE 40 R e 16 7 5 Technical features 17 7 6 Main water circuit 18 7 7 Sensors 18 7 8 Expansion vessel 18 7 9 Circulation pump 18 7 10 Control panel 19 7 11 Wiring diagram 20 ...

Page 14: ...nd diverter valve this activates automatically every 24 hours if no request for heat has been made the chimney sweep function lasts 15 minutes and makes the job of the qualified technician easier when measuring the pa rameters and combustion efficiency domestic hot water comfort function which allows the time necessary for the hot water to become available to be reduced and ensures that the temper...

Page 15: ... 5 Flame viewing window 6 Ignition detection electrode 7 Heat safety thermostat 8 Delivery sensor 9 Fan 10 Condensate siphon 11 Automatic by pass 12 Control panel 13 Gas valve 14 System relief valve 15 Boiler drain 16 System pump 17 Water pressure transducer 18 Automatic bleed valve 19 Air gas mixer 20 Expansion vessel 21 Air inlet pipe 22 Air smoke chamber 23 Smoke flue gas probe 24 Air inlet 25 ...

Page 16: ...g window 6 Ignition detection electrode 7 Heat safety thermostat 8 Delivery sensor 9 Fan 10 Condensate siphon 11 Automatic by pass 12 Control panel 13 Gas valve 14 System relief valve 15 Boiler drain 16 System pump 17 Water pressure transducer 18 Automatic bleed valve 19 Air gas mixer 20 Expansion vessel 21 Air inlet pipe 22 Air smoke chamber 23 Smoke flue gas probe 24 Air inlet 25 Smoke outlet 26...

Page 17: ...age V 230 Frequency Hz 50 Absorbed electrical power W 105 135 Electrical protection degree IP X5D COMBUSTION DATA Smoke temperature at Max Min flow 80 60 C C 82 66 75 62 Smoke temperature at Max Min flow 50 30 C C 59 45 54 39 Smoke flow Max Min g s 11 2 1 9 18 6 3 3 CO2 at Max Min flow rate NATURAL GAS 9 0 9 0 9 0 9 0 CO2 at Max Min flow rate UNIVERSAL LPG 10 0 10 0 10 0 10 0 NOZZLES GAS Number of...

Page 18: ... 1870 1411 1079 20309 13582 9281 6470 4595 3319 2437 1817 1373 1051 19489 13062 8945 6247 4444 3216 2365 1766 1336 1024 18706 12565 8622 6033 4300 3116 2296 1717 1300 998 10 C 20 C 30 C 40 C 50 C 60 C 70 C 80 C 90 C 100 C 7 8 Expansion vessel The expansion vessel installed on the boilers has the following characteristics Description U M Brava Slim HE R 20 R i 20 R e 40 R i 40 R e Total capacity l ...

Page 19: ... when normal conditions are restored 2 DISPLAY l SUMMER The symbol for Summer mode is dis played If the symbols land nare flashing this indi cates that the chimney sweep function is active n WINTER This symbol appears when the boiler is oper ating in Winter mode If no operating modes have been enabled both symbols land nwill be off d RESET REQUIRED The message indicates that after having repaired ...

Page 20: ...as probe TPA Pressure transducer TA1 TA2 Air thermostat SE External sensor To connect the Air Thermostat or alternatively the Remote Control remove the bridge between terminals 5 6 Fig 16 m CAUTION Users must Use an omnipolar cut off switch disconnect switch in compliance with AS NZS Standards Respect the connections L Live N Neutral Ensure that the special power cable is only replaced with a cabl...

Page 21: ... display 32 9 4 List of parameters 32 9 5 Display of operating data and counters 34 9 6 Checks after commissioning 35 9 6 1 Chimney sweeper function 35 9 7 Gas conversion 36 10 MAINTENANCE 37 10 1 Adjustments 37 10 2 External cleaning 37 10 2 1 Cleaning the cladding 37 10 3 Cleaning the inside of the appliance 37 10 3 1 Removing components 37 10 3 2 Cleaning the burner and the combustion chamber 3...

Page 22: ... 40 R i 40 R e W mm 400 450 400 450 D mm 250 256 250 303 H mm 700 917 700 917 Weight kg 28 5 30 0 30 0 32 8 3 Handling Once the packaging has been removed the appliance is to be handled manually tilting it slightly lifting it and applying pres sure in the points indicated in the figure Fig 19 d IT IS FORBIDDEN To grip the appliance casing Hold the solid parts of the appliance such as the base and ...

Page 23: ...enerator from an existing system it is recommended that the user puts a descaling additive into the water system allows the system to work with the generator active for a few days drains the dirty water from the system and flushes the system with clean water once or more than once If the old generator has already been removed or is not availa ble replace it with a pump to circulate water in the sy...

Page 24: ... that of the siphon and must not be re stricted at any point The condensate outlet must be constructed in full compliance of the National or Local regulations in force Before commissioning the appliance fill the siphon with water 8 11 Gas supply Brava Slim HE R boilers leave the factory prearranged for gas NATURAL GAS and can also work with Universal LPG without the need for any type of mechanical...

Page 25: ...oor ventilation j 300 From a mechanical air inlet including a spa blower k 1000 Vertically below an opening window non mechanical air inlet or any other opening into a building with the exception of sub floor ventilation n 500 m CAUTION Use as a guide only See AS NZS5601 for flue design details Refer to AS NZS5601 current version or local gas fit ting rules for specific locations m CAUTION The loc...

Page 26: ...th the national and local standards and legislation in force in the country where the appliance will be used The use of rigid ducts which are resistant to tem perature condensate mechanical stress and are air tight is compulsory Outlet ducts which are not isolated are a risk of dan ger 8 12 4 Coaxial duct Ø 60 100mm and Ø 80 125mm Description Code Ø 60 100 mm Ø 80 125 mm Coaxial duct kit 8096250 8...

Page 27: ...pare must be re quested from Sime Therefore only the connections of the original components as shown in the table are needed These are to be ordered sepa rately from the boiler DESCRIPTION CODE External sensor kit ß 3435 NTC 10KOhm at 25 C 8094101 Remote control HOME open therm 8092280 Remote control HOME PLUS open therm 8092281 m CAUTION The maintenance interventions described must ONLY be carrie...

Page 28: ...nnected by setting the main system switch to OFF The manufacturer is not responsible for any damage caused by failure to earth the appliance or failure to ob serve the information provided in the wiring diagrams d IT IS FORBIDDEN To use water pipes for earthing the appliance 8 13 1 External temperature sensor The boiler is prearranged for connection to an external air tem perature sensor and can o...

Page 29: ... SE External temperature sensor TA Air thermostat for boiler activation TZ1 TZ3 Air thermostat for the zone VZ1 VZ3 Zone valves RL1 RL3 Zone relays P1 P3 Zone pump TSB Low temperature safety thermostat ONE DIRECT ZONE system external sensor and air thermo stat R M SE TA CR Fig 34 MULTI ZONE system with pump air thermostat and external sensor TA SE TZ2 TZ3 TZ1 P3 RL1 SP RL2 RL3 P2 P1 R M Fig 35 MUL...

Page 30: ...e reaches 1 1 2 bar 100 120 kPa as shown on the display close the filling valve check that there is no air in the system by bleeding all the radiators and the circuit on the high points of the system remove the front plug 6 of the pump and use a screwdriver to check that the impeller is not blocked replace the plug 6 6 3 Fig 39 NOTE to completely remove all air from the system it is recom mended t...

Page 31: ... Carry out the Automatic self calibrating procedure as follows press and hold down the buttons and at the same time for approximately 12 seconds until the flashing symbols l and nappear on the display as soon as the symbols begin to flash release the buttons and and press the button y within 3 seconds the Automatic self calibrating procedure starts ensure that the system isolation valves are open ...

Page 32: ... Default CONFIGURATION PAR 01 Index showing boiler power in kW 1 25 kW 2 30 kW 3 35 kW 4 40 kW 1 1 or 4 PAR 02 Hydraulic configuration 0 rapid 1 storage tank with thermostat or heating only 2 hot water tank with sensor 3 bithermic 4 instant with solar power input 5 internal parameter no change 6 boiler with heat pump 1 1 PAR 03 Gas Type Configuration 0 NATURAL GAS 1 UNIVERSAL LPG 1 0 PAR 04 Combus...

Page 33: ...itch 1 water pressure transducer 2 water pressure transducer only pressure displayed 1 1 PAR 40 Modulating Pump Speed No modulation AU Automatic 30 100 10 AU PAR 41 T Modulating pump delivery Return 10 40 C 1 20 PAR 42 Select heat pump or boiler convenience only if PAR 02 6 20 30 C 5 PAR 43 Heat pump boiler aid activation delay only if PAR 02 6 1 60 Min 3 PAR 47 System pump forcing only in winter ...

Page 34: ...T temperature Par 13 Par 14 C 1 PAR 07 Power level 0 99 1 PAR 08 Flow meter rate 0 99 l min 0 1 PAR 09 Water pressure transducer reading 0 99 bar 0 1 PAR 10 Display of current fan revolutions 0 99 RPM x 100 1 TABLE OF COUNTER DISPLAYED Type No Description Range U M Step PAR c0 total no of boiler operating hours 0 99 h x 1000 0 1 from 0 0 to 9 9 1 from 10 to 99 PAR c1 total no of burner operating h...

Page 35: ...ides 5 to the end of travel bring it forwards and down b until it is horizontal 3 a b 5 4 Fig 44 close the gas valve loosen the screw of the mains pressure point 6 and con nect a pressure gauge 6 Fig 45 open the gas valve power the boiler by setting the main switch to ON ON Fig 46 press the button y for at least 1 second until SUMMER mode lhas been selected press and hold down the buttons and at t...

Page 36: ...anical transformation It is necessary to select parameter PAR 03 refer to Parameter setting and display and set it on the basis of the type of gas to be used and then fully perform the Automatic self calibrating procedure phase m CAUTION Conversion may ONLY be carried out by Professionally Qualified Personnel ...

Page 37: ...e sure that no hot parts inside the appliance are touched OFF Fig 47 10 2 External cleaning 10 2 1 Cleaning the cladding When cleaning the cladding use a cloth dampened with soap and water or alcohol for stubborn marks d IT IS FORBIDDEN to use abrasive products 10 3 Cleaning the inside of the appliance 10 3 1 Removing components To access the internal parts of the boiler disassemble the smoke outl...

Page 38: ...having cleaned the combustion chamber and the burner remove any carbon residue check that the seal and the insulation of the door 12 to the combustion chamber are integral Replace if necessary refit the assembly by carrying out the same operations for re moval but in the reverse order and tighten the screws 11 of the door to the combustion chamber reconnect the connections to the fan and the elect...

Page 39: ...g in the system Check the rotation of the pump rotor Check the electrical connections Replace the pump ALL 11 Gas valve modulator disconnected Check the electrical connection ALL 12 Incorrect configuration of the open sealed chamber Set the parameter PAR 04 Combustion configuration to 0 ALL 13 Smoke probe intervention Replace the smoke probe Contact the Technical Assistance Centre ALL 14 Smoke pro...

Page 40: ...al Assistance Centre ALL 95 Flame signal micro interruptions error Contact the Technical Assistance Centre ALL 96 Block due to clogging in smoke outlet Check for blockage in chimney ALL 98 SW error board start up Contact the Technical Assistance Centre ALL 99 General board error Contact the Technical Assistance Centre Frequent relief valve intervention Check circuit pressure Check expansion vessel...

Page 41: ...nd and show an indicator in the window 9 Switch the boiler ON at the boiler front panel control 10 Fan and pump should start and gas will ignite If the boiler fails to start there may be residual air in the gas line If the water pump is making noise that may be a sign of air in the piping 11 The boiler will ignite and heat the water Check the flame is stable and blue in colour and check for gas an...

Page 42: ...42 12 EXPLODED VIEWS Brava Slim HE 20 R i Brava Slim HE 40 R i ...

Page 43: ...43 Brava Slim HE 20 R e Brava Slim HE 40 R e ...

Page 44: ...44 Brava Slim HE 20 R i Brava Slim HE 20 R e Brava Slim HE 40 R i Brava Slim HE 40 R e ...

Page 45: ...45 Brava Slim HE 20 R i Brava Slim HE 20 R e Brava Slim HE 40 R i Brava Slim HE 40 R e ...

Page 46: ...46 Brava Slim HE 20 R i Brava Slim HE 20 R e Brava Slim HE 40 R i Brava Slim HE 40 R e ...

Page 47: ... 51 6050472 Nozzle 650 x x 52 6226477 Rubber gasket OR Ø 17x3 x x x x Pos Code Description BRAVA SLIM HE R 20 i 20 e 40 i 40 e 53 6226636 D H W elektrovalve fix spring x x x x 54 6227462 Flowing pipe to C H system x x 54 6227466 Flowing pipe to C H system x x 55 6226412 O ring 3068 x x x x 56 6231372 Temperature sensor x x x x 57 6146729 100 C safety stat x x x x 58 6226601 Spring for heat exchang...

Page 48: ...t panel To access the internal parts of the boiler disassemble the smoke outlet duct of the Brava Slim HE 20 R e and Brava Slim HE 40 R e remove the screws 1 pull the front panel 2 forwards and release it from the top by lifting it 1 2 Fig 53 13 1 2 Side panels Unscrew the screws 3 pull the side panel 4 outwards to release it from the top 3 4 Fig 54 proceed in the same way for the other panel 13 2...

Page 49: ...disconnect the connector 1 1 Fig 56 using a suitable tool rotate the sensor 90 anti clockwise 2 2 Fig 57 extract the sensor 2 2 Fig 58 13 3 2 Delivery sensor Remove front panel see Remove panels on page 48 disconnect the connectors 1 1 Fig 59 remove the rear locking clip 2 disconnect the sensor 3 from the pipe 3 2 Fig 60 ...

Page 50: ...ard Remove front panel see Remove panels on page 48 move the control panel A into a horizontal position see Ro tate control panel on page 48 unscrew the screw 1 press the catches 2 to remove the cover 2 2 1 A Fig 63 open the cover 3 3 Fig 64 unscrew the fixing screw 4 on the electronic board remove the electronic board 5 by sliding upwards disconnect all the connectors 6 5 4 6 Fig 65 ...

Page 51: ... 48 disconnect the fan connectors 1 remove the clip 2 and air inlet pipe unscrew the swivel joint 3 2 1 3 Fig 66 unscrew the nuts 4 remove combustion head unit conveyor fan 5 4 5 Fig 67 unscrew the screws 6 and unthread the combustion head 7 unscrew the screws 8 and remove the fan 9 6 7 8 9 Fig 68 ...

Page 52: ...de 4 4 Fig 71 check the electrode quotas as per chapter Checking the ig nition detection electrode on page 38 13 7 Remove replace the siphon m CAUTION When disassembling some residual water may leak Remove the panelling see Remove panels on page 48 move the control panel A into a horizontal position see Ro tate control panel on page 48 remove the spring clips 1 remove the cover 2 1 2 A 1 Fig 72 sl...

Page 53: ... swivel joints 3 and the screws 4 4 3 Fig 75 extract the gas valve 5 the nozzle 6 MUST be used with the new valve 5 6 Fig 76 13 9 Remove replace the expansion vessel Shut off the valves to the system and empty the boiler remove the front panel see Remove panels on page 48 disconnect the pipe 1 unscrew the fixing screw 2 on the rear panel 2 1 Fig 77 release the top section 4 pivoting around the hoo...

Page 54: ...m and empty the boiler remove the front panel see Remove panels on page 48 lift the connector 1 using a screwdriver 2 1 2 Fig 79 unscrew the swivel joints 3 and 4 disconnect the pipes 5 and 6 unscrew the screw 7 unscrew the nut 8 that secures the pump 5 3 7 4 8 6 Fig 80 ...

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Page 56: ...Fonderie Sime S p A Via Garbo 27 37045 Legnago Vr Tel 39 0442 631111 Fax 39 0442 631292 www sime it ...

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