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IQ Power HL Power Supply

5201258 Rev. C

6. MAINTENANCE

NOTE

 – Only qualified service personnel are to perform maintenance tasks.

CAUTION – Electrical Shock Hazard

 

Turn off power supply before cleaning bar or performing any maintenance 

on the system.

ATTENTION – Risque De Choc Électrique

Coupez l’alimentation électrique avant de nettoyer la barre ou d’effectuer 

un entretien sur le système

The accumulation of contamination on ionization emitter points and static bar 

surfaces will reduce neutralizing efficiency of the bar, therefore it is recommended 

that maintenance of the system be performed when the Clean Bar indicator on power 

supply illuminates or every three weeks, whichever comes first.  Dirty environments 

may require more frequent cleaning.  Maintenance should be performed by qualified 

service personnel only.

Cleaning the Static Bar

A clean brush with nylon bristles should be used to keep the ionization emitter 

points of static bar clean.  Periodic use of the brush will prevent deposits from 

accumulating on the points.  The emitter points must remain sharp for optimum 

operation.

NOTE

 – Do not scrape points with any hard or sharp object that may 

damage points.

A.   Turn off power supply. 
B.   Remove dirt particles deposited on static bar with a dry, stiff nylon bristle brush. 
C.   Blow off static bar with clean, dry compressed air. 
D.  Remove resistant coatings deposited on static bar by wiping with isopropyl 

alcohol or mineral spirits applied to a clean cloth.  Apply isopropyl alcohol or 

mineral spirits to a stiff nylon bristle brush and thoroughly scrub the ionization 

emitter channels of the bar. 

E.   Blow static bar dry with clean, dry compressed air and ensure the bar is 

completely dry before re-applying power to bar.

NOTE

 – Do not soak static bar or related components in alcohol or mineral 

spirits.  Do not use harsh solvents such as lacquer thinner, naphtha or 

acetone.

Summary of Contents for IQ Power HL

Page 1: ...5201258 Rev C IQ Power HL Power Supply IQ Power HL Power Supply with SensorTechnology Associated Equipment Appareillage Connexe for the IQ Power HL Static Bar INSTALLATION AND OPERATING INSTRUCTIONS...

Page 2: ...ectrical Connections 6 Power Supply Number Address Device Number 15 Set Up with IQ Power Control Station 15 5 OPERATION 19 Power Supply Indicators 19 Power Supply Operators 19 System Start up 20 Syste...

Page 3: ...TE This equipment must be correctly installed and properly maintained Adhere to the following notes for safe installation and operation 1 Read instruction manual before installing or operating equipme...

Page 4: ...la barre de neutralisation statique ou d effectuer un entretien au syst me vitez de toucher la barre de neutralisation statique lorsque l alimentation lectrique est sous tension WARNING Fire Hazard D...

Page 5: ...te at distances of 150 to 460 millimeters 6 to 18 inches on webs where the web path is somewhat variable The IQ Power HL static bar has a plug in style high voltage connector The connector features a...

Page 6: ...for gathering web charge data used in CLFB mode 3 SPECIFICATIONS IQ Power HL Power Supply Input Power 24VDC 1 5A from AC adapter or Control Station OutputVoltage 7 kV Speed Bar 8 kV Hybrid Bar Dimens...

Page 7: ...5 IQ Power HL Power Supply 5201258 Rev C 4 INSTALLATION Mounting Figure 1 IQ Power HL Control Drawing...

Page 8: ...placements non dangereux non classifi s seulement voir Figure 1 Electrical Connections A Ground power supply by connecting a ground lead between ground terminal on flange of power supply and a good el...

Page 9: ...e connector with the 2 captive screws on the sides of connector Do not over tighten Note that conduit seals must be properly installed to prevent the propagation of vapors and flames through conduit r...

Page 10: ...Relay normally open 20 Power Relay normally open 8 Fault Relay common 4 Fault Relay normally closed 12 Power in ground 17 Fault Relay normally open 24 Power in ground 9 Bar On Relay common 13 Power i...

Page 11: ...r supply then remove the six screws securing the cover and slowly and carefully remove the cover Remote Control Optocoupler Schematic Figure 4 Jumper Position at J3 for Remote Control Operation There...

Page 12: ...a low current optoisolator on the IQ Power HL Power Supply main circuit board turning power supply on or off depending on configuration of jumper J3 NOTE DO NOT USE standard Ethernet cables with IQ P...

Page 13: ...ower HL Power Supply user supplied 24 VDC power may be applied two ways The Power In connector on end panel of IQ Power HL Power Supply may be used to supply power to the system This connector require...

Page 14: ...terminate using an RJ 45 connector installed with the same polarization as connector removed note rib wire color code to modular connector If multiple IQ Power supplies are connected to the Control S...

Page 15: ...nto the IQ Power system to provide feedback on static eliminating performance and is used for the CLFB Closed Loop Feedback static eliminating mode Use the 2 13 meter 7 foot black modular cable suppli...

Page 16: ...r Supply and HL Sensor Interface both report to CS under HL Power Supply address Intrinsic Safety Barriers see Control Drawing 5150010 IQ Power HL Sensor Interface IQ Power HL Sensor Ground Jumper Mac...

Page 17: ...icator lights to confirm setting of the power supply address Note if a Sensor Interface is paired with the power supply but not connected to the power supply its address will also have to be changed m...

Page 18: ...ccessfully invoke Auto Tune certain operating parameters must be defined Web Speed will have to be entered by the user Mounting Distance will have to be entered by the user It is the distance between...

Page 19: ...ply and the interface will automatically be paired with that HL power supply for CLFB operation If a Sensor Interface is not connected to an HL power supply but is assigned the same address it will be...

Page 20: ...ration of the power supply and bar Calibration is used to set the output level to 100 with the bar at maximum output maximum output varies with bar length and operating conditions Clean Bar Threshold...

Page 21: ...ve contamination on face of bar Output The green indicators are Low Medium and High and light to indicate the system relative ion output The output will normally be in the high and medium range Low ou...

Page 22: ...de the Calibration Locked indicator should not be lit Press the face label on power supply firmly on the word Calibrate This will initiate the calibration sequence and set relative nominal ion output...

Page 23: ...on performance In order to successfully invoke Auto Tune certain operating parameters must be defined The Web Speed will have to be entered by the user Mounting Distance will have to be entered by use...

Page 24: ...c Bar A clean brush with nylon bristles should be used to keep the ionization emitter points of static bar clean Periodic use of the brush will prevent deposits from accumulating on the points The emi...

Page 25: ...both 24 VDC and line voltage Check modular cable if used with a Control Station Defective AC adapter Replace AC adapter Blown device fuse in Control Station Try another modular connector on Control S...

Page 26: ...lty Replace high voltage module Calibration Locked NOT illuminated Power supply operating stand alone Calibration Locked indicator only illuminates if Control Station connected Poor electrical connect...

Page 27: ...Japan North America 4106272 Line Cord 230V AC North America 4106274 Ground Lead 90 with ring terminals 4108926 DB25 Connector for Alarm Output 4612203 DB25 Back Shell for Alarm Output 4612204 Modular...

Page 28: ...any reason contact Simco Ion Customer Service at 215 822 6401 for a Return Authorization Number This number must accompany all returned items This warranty does not apply when the equipment has been...

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