SIMAG SVD 152 Service Manual Download Page 28

27 

 

and two buttons for MODE and clean, and one 
DIP Switch for PC board setup. 
 

3. Compressor Contactor 

Located  in  the  control  box,  the  compressor 
contactor functions to carry the compressor line 
current. The contactor is wired to receive power 
from the P.C. Board. 
 

4. Ice Thickness Sensor 

Located  in  the  front  upper  right  side  off  the 
evaporator, the sensor is made with two metal 
reeds  in  which  passes  power  at  low  voltage. 
The  two  metal  reeds,  which  are  individually 
insulated,  are  set  through  a  setting  screw,  to 
maintain  a  minimum  clearance  from  the 
evaporator (3~5 mm). Once ice is formed into 
each  mold  and  is  thick  enough  to  fill-up  that 
minimum  clearance  existing  between  the  two 
sensor reeds and the evaporator, the water that 
cascades  over  the  ice  has  gradually 
approached to make contact between the two 
sensor reeds. 
It is enough that this contact remains there for 
about 10 seconds that the P.C. Board receives 
the signals to put the ice machine on defrost. 
 

5. Magnetic Switch 

Located  in  the  front  of  the  evaporator  plastic 
curtain,  this  switch  sends  a  pulse  to  the  P.C. 
Board which switches the machine back in the 
freezing cycle. 
 

6.Hot Gas Solenoid Valve 

The  Hot  Gas  Solenoid  Valve  functions  only 
during  the  Harvest  Cycle,  to  divert  the  hot 
discharge gas from the Compressor, bypassing 
the  Condenser  and  thermostatic  expansion 
valve,  for  direct  flow  to  the  Evaporator  Plate 
Assembly  to  release  ice  cubes  from  the  ice 
cube molds. 
The  Harvest  Solenoid  Valve  is  comprised  of 
two  parts,  the  Body  &  Plunger  and  the  Coil 
assembles. 
Installed  in  the  discharge  line  of  the 
Compressor,  the  energized  solenoid  coil  lifts 
the valve stem within the valve body to cause 
the hot discharge gas to be diverted when the 
ice Thickness sensor has signaled to the P.C. 
Board to start the Harvest Cycle. 
 

7. Condenser temperature sensor 

The  condenser  temperature  sensor  probe 

(located in contact with the condenser tube coil) 
detects  the  condenser  temperature  variations 
and  signals  them  by supplying  current,  at  low 
voltage, to the P.C. BOARD. 
In  the  air  cooled  versions,  in  relation  to  the 
different current received, the micro processor 
of the P.C. BOARD supplies, through a TRIAC, 
the power at high voltage to the fan motor so to 
cool  the  condenser  and  to  reduce  its 
temperature. 
In  case  the  condenser  temperature  rises  and 
reaches 70

 (158F) the current arriving to the 

micro processor is such to cause an immediate 
stop of the machine operation with the blinking 
of the Red LED, and first two time machine will 
automatic  restart,  the  machine  will  total  stop 
when  high  temperature  occurs  the  third  time, 
And  press  MODE  button  can  go  to  start  up 
cycle. 
 

8. High Pressure Control 

The high Pressure Control, a safety control, is 
factory set to cut-out, at 33bar and cut-in at 22 
bar.  The  control,  functions  as  a  precautionary 
device  to  shut  OFF  electrical  power  to 
Icemaker, should  a  loss  of  water  occur  to  the 
water  cooled  Condenser  or  a  burnt  out  of  the 
fan  motor  on  air  cooled  versions.  The  high 
Pressure  Control  is  manual  reset  with  reset 
button located on the rear side of the machine 
and  a  monitoring  light  on  the  Front  Console 
Panel. 
 

9. Water Regulating Valve 

(Water Cooled Models) 
The Water Regulating Valve functions maintain 
a  constant  Compressor  head  pressure,  by 
regulating  the  amount  of  incoming  water  flow 
through  the  Condenser,  on  water-cooled 
models.  The  valve  operates  through  the 
refrigerant system high side pressure. Rotating 
the adjusting screw located on top of the valve, 
can INCREASE or DECREASE the water flow 
through the water- cooled Condenser, which in 
turn,  will  DECREASE  or  INREASE  the 
Compressor operating head pressure. 
 

10. Water Distribution System 

The  Water  Distribution  System  functions  to 
even supply water to all cells of the evaporator 
plate.  The  water  pump  pumps  water  from  the 
sump to the tee. From there water is channeled 
through  the  vertical  PVC  tube  to  the  water 

Summary of Contents for SVD 152

Page 1: ...SERVICE MANUAL SVD 152 222 22inch Model SVD 203 303 503 30inch Model Electronic Modular Cubers Part Number 73000009 00 Version A...

Page 2: ...LUMBER Conform to all applicable codes Water inlet 14 Drains 14 For the electrician Electrical connections 15 Final check list 16 START UP Start up cycle 17 Freezing cycle 17 18 Harvest cycle 18 OPERA...

Page 3: ...WIRING DIAGRAM SVD 152 222 29 SVD 203 303 30 SVD 503 220V 31 SVD 503 380V 32 SERVICE DIAGNOSIS 33 MAINTENANCE CLEANING INSTRUCTION Icemaker 34 Ice storage bin 34 Cabinet exterior 34 Cleaning Icemaker...

Page 4: ...3 SPECIFICATIONS MODULAR CUBER SVD 152 222 Ice Making Capacity...

Page 5: ...4 NOTE To keep your Modular cuber performing at its maximum capacity it is necessary to perform periodic maintenance as outlined on page 34 35 of this manual...

Page 6: ...5 SPECIFICATIONS MODULAR CUBER SVD 152 222...

Page 7: ...IFICATIONS MODULAR CUBER SVD 203 Ice Making Capacity NOTE To keep your Modular cuber performing at its maximum capacity it is necessary to perform periodic maintenance as outlined on page 31 of this m...

Page 8: ...7 SPECIFICATIONS MODULAR CUBER SVD 203...

Page 9: ...CIFICATIONS MODULAR CUBER SVD303 Ice Making Capacity NOTE To keep your Modular cuber performing at its maximum capacity it is necessary to perform periodic maintenance as outlined on page 31 of this m...

Page 10: ...9 SPECIFICATIONS MODULAR CUBER SVD303...

Page 11: ...CIFICATIONS MODULAR CUBER SVD503 Ice Making Capacity NOTE To keep your Modular cuber performing at its maximum capacity it is necessary to perform periodic maintenance as outlined on page 31 of this m...

Page 12: ...11 SPECIFICATIONS MODULAR CUBER SVD503...

Page 13: ...on nameplate 10 10 Extended periods of operation exceeding these limitations constitute misuse under the terms of Manufacturer s Limited Warranty resulting in a loss of warranty coverage SELECT LOCATI...

Page 14: ...he present one first remove the top panel from the lower machine Add a bead of food grade silicone sealant to the top edges of the lower units freezing compartment Lift the top machine onto the bottom...

Page 15: ...pressures Since water is the most important single ingredient in producing ice you cannot over emphasize the three items listed above Low water pressure below 1 bar may cause malfunction of the icema...

Page 16: ...ected ice maker location to be easily and prompt reached Undersized wiring or improperly installed electrical circuit will result in major problems and malfunctions Voltage variations should not excee...

Page 17: ...ompressor is snug on the mounting pads 8 Check all refrigerant lines and conduit lines to against vibration and possible failure 9 Has the cuber and the bin been wiped clean with clean damp cloths 10...

Page 18: ...on 6 In the meantime the condenser sensor starts to transmit the current to the PC Board keeping in operation the Fan Motor in ON OFF mode or continuously according to the condenser temperature 7 The...

Page 19: ...d and third cube harvest Check if size and shape combination is correct In areas where extreme problem water conditions exist filtering or purifying equipment is recommended 7 Check operation of magne...

Page 20: ...lve The thermostatic expansion valve meters how much liquid refrigerant is to be allowed into the evaporator section of the refrigeration system This is determined by the temperature of the TXV sensin...

Page 21: ...zing cycle forces the water to the top of the evaporator where it is distributed through a water tube and then cascades down the evaporator surface by gravity As it flows across the refrigerated evapo...

Page 22: ...be of the compressor WATER SYSTEM During the harvest cycle the electric water drain valve is energized thereby opening the drain line All water remained in the reservoir at the end of freezing cycle i...

Page 23: ...e When the ice bin is full of ice the last batch of ice cubes released from the evaporator accumulates to keep the bottom end of the plastic deflector in open position with the magnetic switch contact...

Page 24: ...l And press MODE button that can go to start up cycle Both the third yellow LED and forth red LED are blinking fast Ice thickness sensor fault When machine start if PC board detect the ice thickness O...

Page 25: ...k 6 and 30 every sixth cycle 6 OFF 7 ON Water pump work 30 every three cycles 6 ON 7 ON Water pump work 30 every six cycles 8 For factory use only 9 OFF Machine will stop after clean procedure need to...

Page 26: ...nt just before harvest Compressor amps experience a similar drop On water cooled the discharge pressure is constantly maintained during the freeze cycle by the water regulating valve However suction p...

Page 27: ...lug for transformer input and output power of two terminals for input power live line and compressor output of 3 terminals for power null line of one 5 PIN plug for components output 1 2 3 4 5 LEDNo 1...

Page 28: ...perature sensor probe located in contact with the condenser tube coil detects the condenser temperature variations and signals them by supplying current at low voltage to the P C BOARD In the air cool...

Page 29: ...the maximum level into the sump controlled by the Water Level Sensor After 3 minutes from the start up of the freezing cycle the Water Inlet Valve is energized again for a short period to re fill the...

Page 30: ...KNESS SENSOR E ICE FULL SENSOR F WATER LEVEL SENSOR G CONDENSER SENSOR H UIM BOARD AIR COOLED ONLY br brown b blue gy yellow green w white bk black r red o orange p purple g green y yellow I PC BOARD...

Page 31: ...mpressor contactor C Compressor D Ice thickness sensor E Ice full sensor F Water level sensor G Condenser temperature probe H Led display I PC Board J High pressure controller L Water pump M Water inl...

Page 32: ...essor contactor C Compressor D Ice thickness sensor E Ice full sensor F Water level sensor G Condenser temperature probe H Led display I PC Board J High pressure controller K Startup delay switch L Wa...

Page 33: ...terminal board B Compressor contactor C Compressor D Ice thickness sensor E Ice full sensor F Water level sensor G Condenser temperature probe H Led display I PC Board J High pressure controller K Sta...

Page 34: ...open Test and replace Compressor winding open Test and replace Machine runs makes ice does not try to harvest Ice thickness control open Check sensor fingers if are not covered with scale sediment To...

Page 35: ...sition for more that 30 should cause the ice maker to shut off Once the evaporator deflector is released in its closed position the ice maker will restart 8 Check cube size adjust if required through...

Page 36: ...the operation and blinking slow of the red Clean LED Push the CLEAN BUTTON when machine stop the machine restarts in the freezing cycle 9 ON Machine will go to freezing cycle directly 7 Replace the ev...

Page 37: ...Milanese MI ITALY Tel 39 02 93960357 Fax 39 02 93960366 e mail service simag it SIMAG FAR EAST Singapore Office 140 Paya Lebar Road 08 09 AZ Paya Lebar Singapore 409015 Tel 65 6738 5393 Fax 65 6738 1...

Reviews: