Siemens SITRANS F M MAGFLO Operating Manual Download Page 2

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SITRANS F M MAGFLO

SFIDK.PS.026.E5.02

ENGLISH

Contents

Introduction ................................................................................................................... 3

Installation ..................................................................................................................... 4

2.1

Installation of transmitter ............................................................................................... 4

2.2

Installation of sensor ..................................................................................................... 4

2.3.1

Remote installation - At the sensor ............................................................................... 6

2.3.2

Remote installation - Transmitter .................................................................................. 6

2.4

Ex survey according to Directive 94/9/EC (ATEX) ........................................................ 7

2.5

Overview and intrinsically safe data ............................................................................. 8

2.5.1

Transmitter data MAG 6000 I (Ex d) .............................................................................. 8

2.6

Device identification ..................................................................................................... 9

2.7

Ex approvals ............................................................................................................... 10

Electrical connection ................................................................................................... 12

3.1

Transmitter type MAG 6000 I ...................................................................................... 11

3.2

Installation examples .................................................................................................. 13

3.2.1

Add-on communication module ................................................................................. 14

Technical data ............................................................................................................. 15

4.1.1

Dimensions and weight MAG 1100 standard & Ex, MAG 1100 FOOD ...................... 16

4.1.2

Sensor MAG 1100 Ex ................................................................................................. 17

4.2.1

Dimensions and weight MAG 3100 Ex ....................................................................... 18

4.2.2

Sensor MAG 3100 Ex ................................................................................................. 19

4.2.3

Dimensions and weight MAG 5100 W ........................................................................ 20

4.2.4

Sensor MAG 5100 W .................................................................................................. 21

4.3

Transmitter type MAG 6000 I ....................................................................................... 22

4.4

Output characteris-tics MAG 6000 I ............................................................................ 23

Commissioning ........................................................................................................... 24

5.1

Keypad and display layout ......................................................................................... 24

5.2

Menu build-up ............................................................................................................. 25

5.2.1

Password .................................................................................................................... 25

5.3

MAG 6000 I ................................................................................................................. 26

5.4

Basic settings .............................................................................................................. 27

5.4.1

Outputs ........................................................................................................................ 28

5.4.2

Digital and relay outputs ............................................................................................. 29

5.4.3

Relay outputs .............................................................................................................. 29

5.4.4

External input .............................................................................................................. 29

5.4.5

Sensor characteristics ................................................................................................ 30

5.4.6

Reset mode ................................................................................................................. 30

5.4.7

Service mode .............................................................................................................. 31

5.4.8

Operator menu setup .................................................................................................. 32

5.4.9

Product identity ........................................................................................................... 33

5.4.10

Change password ...................................................................................................... 33

5.4.11

Language mode ......................................................................................................... 34

5.4.12

HART

communication .............................................................................................. 34

5.5.1

Dimension dependent factory settings ....................................................................... 37

5.5.2

Dimension dependent batch and pulse output settings ............................................. 37

5.6

Flow rate ..................................................................................................................... 37

5.6.1

Totalizer ....................................................................................................................... 37

5.6.2

Batch ........................................................................................................................... 37

5.6.3

List of error numbers ................................................................................................... 39

Service ........................................................................................................................ 39

6.1

Transmitter check list ................................................................................................... 39

6.2

Trouble shooting MAG transmitter .............................................................................. 40

6.3

Check list MAG sensor ................................................................................................ 41

6.4

Coil resistance ............................................................................................................ 43

Ordering ...................................................................................................................... 42

Certificates .................................................................................................................. 43

8.1

EC-declaration of conformity ...................................................................................... 43

8.2

EC type examination certificate .................................................................................. 44

Summary of Contents for SITRANS F M MAGFLO

Page 1: ...ustry Ex d sensor type MAG 1100 MAG 1100 FOOD MAG 1100 Ex MAG 5100 W MAG 3100 MAG 3100 Ex 083R9176 Operating Manual s Technical Documentation handbooks instructions manuals etc on the complete product range SITRANS F can be found on the internet intranet on the following links English http www4 ad siemens de WW view en 10806951 133300 ...

Page 2: ...0 4 2 4 Sensor MAG 5100 W 21 4 3 Transmitter type MAG 6000 I 22 4 4 Output characteris tics MAG 6000 I 23 5 Commissioning 24 5 1 Keypad and display layout 24 5 2 Menu build up 25 5 2 1 Password 25 5 3 MAG 6000 I 26 5 4 Basic settings 27 5 4 1 Outputs 28 5 4 2 Digital and relay outputs 29 5 4 3 Relay outputs 29 5 4 4 External input 29 5 4 5 Sensor characteristics 30 5 4 6 Reset mode 30 5 4 7 Servic...

Page 3: ...plications with working pressures media that can be dangerous to people surroundings equipment or others in case of pipe fracture we recommend that special precautions such as special placement shielding or installation of a security guard or a security valve should be made when the sensor is being installed Siemens Flow Instruments want to assist by estimating the chemical resistance of the senso...

Page 4: ...t mounted 2 1 Installationof transmitter Hazardous area The sensor must always be completely full with liquid Therefore avoid Installation at the highest point in the pipe system Installation in vertical pipes with free outlet For partially filled pipes or pipes with down ward flow and free outlet the flowmeter should be located in a U tube Installation in vertical pipes Recommended flow direction...

Page 5: ... in a vertical in clined pipe to minimize the wear and deposits in the sensor Inlet and outlet conditions To achieve accurate flow measurement it is essential to have straight lengths of inlet and outlet pipes and a certain distance between pumps and valves It is also important to centre the flowmeter in relation to pipe flanges and gaskets 2 2 Installation of sensor continued Installation in larg...

Page 6: ...e and the coil cable must be kept separate to prevent interference Tighten the cable glands well to obtain opti mum sealing Remove the SENSORPROM unit from the sensor and mount it in the terminal block in the transmitter 2 3 2 Remote installation Transmitter No power up with open lid Do not open lid while power on Fit the SENSORPROM memory unit in the transmitter The SENSORPROM unit is supplied wi...

Page 7: ...re not likely to exist However if they do occur then in all probability only seldom or for short periods of time Instrument category The figures in brackets refer to IEC Built according to European norm E Explosion protected electrial equipment Ex Ex protection labelling in square brackets refers to Associated electrical equipment as an example II 2G E Ex d IIB T3 T6 Type of protection o Oil encap...

Page 8: ...o 66 nF 560 nF Lo 0 96 H 0 96 H Po 45 5 mW 45 5 mW Coil terminal 85 86 are e terminals 2 DN 350 2000 mm Certificate Sira 05ATEX2072X II 2 1 2 G D Remote version EEx d e ia ia ib ib IIC T6 Compact version EEx d ia ib IIC T6 User I O INTERFACE DN 6 DN 300 Certificate Sira 03ATEX1503X II 2 1 2 G D Remote version EEx d ia ia ib ib IIB T6 Compact version EEx d ia ib IIB T6 DN 350 DN 2000 Certificate Si...

Page 9: ...ensor remote MAG 3100 Ex Category 2 equipment Sensors may be installed in zone 1 and zone 2 Sensors intrinsically safe data See table below MAG 1100 MAG 3100 EEx ia IIB T3 T6 Terminals 85 86 82 83 MAG sensor coil electrode Ui 28 V 30 V Ii 140 mA 50 mA Pi 2 W 0 5 W Li 2 mH 20 µH Ci 50 nF 50 nF MAG 1100 DN 6 100 MAG 3100 DN 15 300 Ex ib Terminals 85 86 82 83 MAG sensor coil electrode Ui Ii 50 mA Pi ...

Page 10: ...ambient temperature of 20 C to 50 C MAG 3100 Ex DN 350 DN 2000 SIRA 03 ATEX 3339X CE 0518 II 2 GD IP65 T O C EEx e ia IIC T3 T6 where represents the pipeline temperature 5K for dust approval Temperature ratings are as follows T3 max surface 200 C for liquid temperatures lower than 190 C T4 max surface 135 C for liquid temperatures lower than 125 C T5 max surface 100 C for liquid temperatures lower...

Page 11: ...smitter type MAG 6000 I 3 Electrical connection Potential Hazards Grounding The mains protective earth wire must be connected to the PE terminal in accordance with the diagram class 1 power supply For Ex intrinsically safe specifications refer to section 2 5 ...

Page 12: ...f reach for OPERATOR to avoid any hazards Intrinsically safe terminals It is an absolute requirement that the wires terminals of the intrinsically safe circuits cannot get into contact with the wires of the other cables The distance between cables wires therefore must be at least 50 mm or otherwise protected It is recommended to fasten the cables wires in a way that they even in case of an error c...

Page 13: ...ween active mode transmitter powered to passive mode default external powered 3 2 Installation examples Current output in passive mode Frequency pulse output in passive mode Active passive current output 3 Electrical connection Passive A Active fatory default MAG 6000 I Passive B Passive fatory default MAG 6000 I Ex d ...

Page 14: ...dule 3 Unpack the module and fit into module holder 4 Press the add on module in the direction shown until it stops and is firmly seated in position 5 Re insert the complete transmitter module in reverse order 1 Open transmitter 2 Remove electronic insert 3 Electrical connection ...

Page 15: ...creased by approx 5 5 kg DN A1 A1 2 B1 B1 2 D Di Di Dp DG Weight 3 Ceramic PFA mm mm mm mm mm mm mm mm mm kg 2 161 312 186 336 48 3 2 N A 17 3 34 2 2 3 161 312 186 336 48 3 3 N A 17 3 34 2 2 6 161 312 186 336 48 3 6 N A 17 3 34 2 2 10 161 312 186 336 48 3 10 10 17 3 34 2 2 15 161 312 186 336 48 3 15 16 17 3 40 2 2 25 169 319 201 351 63 4 25 26 28 5 56 2 7 40 181 329 223 371 84 0 40 38 43 4 75 3 4 ...

Page 16: ...2 Al2O3 PFA mm mm mm mm mm mm mm mm kg 10 64 156 303 7 181 335 7 64 10 10 2 2 15 64 156 303 7 181 335 7 64 15 16 2 2 25 79 164 312 2 196 350 9 77 5 25 26 2 7 40 94 176 325 9 218 371 4 91 40 38 3 4 50 104 184 329 5 235 389 0 119 50 50 4 2 65 131 194 342 4 254 407 4 130 65 66 5 5 80 156 200 342 9 266 420 4 155 80 81 7 0 100 186 213 354 9 292 446 4 183 100 100 10 0 4 Technical data Transmitter to be ...

Page 17: ...ainless steel AISI 316 L 1 4404 Terminal box Stainless steel AISI 316 1 4436 Fixing studs Stainless steel AISI 304 1 4301 Number and size to EN 1092 1 2001 Mating flanges EN 1092 1 2001 ANSI B16 5 class 150 and 300 or equivalent Gaskets Standard EPDM max 150 C PN 40 Option Graphite max 200 C PN 40 Option PTFE max 130 C PN 25 Cable entries 4 PG 13 5 Enclosure rating Standard IP67 to EN 60529 NEMA 4...

Page 18: ... 6 8 110 400 387 538 270 512 600 600 600 600 750 600 600 600 1 6 10 125 450 418 569 310 563 600 600 600 600 600 640 600 1 6 10 175 500 443 594 350 614 625 625 625 680 680 730 625 1 6 10 200 600 494 645 430 715 750 750 750 750 820 860 750 1 6 10 300 700 544 695 500 816 875 875 875 875 2 0 350 750 571 722 556 869 937 937 2 0 380 800 606 757 560 939 1000 1000 1000 1000 2 0 475 900 653 804 630 1042 11...

Page 19: ...2000 PN 10 DN 200 2000 PN 16 DN 200 600 PN 25 DN 65 600 PN 40 DN 50 400 PN 63 DN 25 350 PN 100 ANSI B 16 5 BS 1560 3 4 24 Class 150 20 bar 3 4 24 Class 300 50 bar AS 2129 3 4 48 Table D E AS 4087 PN 16 DN 50 1200 14 bar PN 21 DN 50 600 21 bar PN 35 DN 50 600 35 bar AWWA C 207 28 78 Class D 10 bar Electrodes Standard AISI 316 Ti 1 4571 Option Hastelloy C 276 Platinum Iridium Titanium AISI 316 Ti Ce...

Page 20: ...2 2 463 18 2 500 19 7 500 19 7 N A N A 500 19 7 N A N A 350 14 362 14 3 515 20 3 550 21 7 550 21 7 N A N A 550 21 7 N A N A 400 16 387 15 2 540 21 3 600 23 6 600 23 6 N A N A 600 23 6 N A N A 450 18 418 16 5 571 22 5 600 23 6 600 23 6 N A N A 600 23 6 N A N A 500 20 443 17 4 596 23 5 625 24 6 625 24 6 N A N A 680 26 8 N A N A 600 24 494 19 4 647 25 5 750 29 5 750 29 5 N A N A 820 32 3 N A N A 700 ...

Page 21: ...Hz 200 300 mm 3 125 Hz Enclosure rating Standard IP 67 to EN 60529 1 m w g for 30 minutes Option IP 68 to EN 60529 10 m w g continuously Cable entries 4 Pg 13 5 Mechanical load 18 1000 Hz random 3 17 G rms in all directions to EN 60068 2 36 Test pressure 1 5 nominal pressure Flanges EN 1092 1 Standard PN 40 50 150 mm PN 16 PN 10 200 300 mm PN 10 Option 200 300 mm PN 16 PN 16 ANSI B16 5 Standard Cl...

Page 22: ...e1 Totalizer Two eight digit counters for forward net or reverse flow Display Background illumination with alphanumerical text 3 20 characters to indicate flow rate totalized values settings and faults Reverse flow indicated by negative sign Time constant Time constant as current output time constant Zero point adjustment Automatic Electrode input impedance 1 x 1014 Ω Excitation frequency Sensor s...

Page 23: ...stics Bidirectional mode Unidirectional mode 0 20 mA 4 20 mA Frequency Pulse output Relay Power down Active Error relay No error Error Limit switch or 1 set point 2 set points direction switch Low flow Intermediate flow Reverse flow High flow High flow Forward flow Low flow Batch on digital output Batch on relay Hold Batch ...

Page 24: ...ws the operator to change settings and gives access to submenus Display The display is alphanumerical and indicates flow values flowmeter settings and error messages The upper line is for primary flow readings and will always show either flow rate totalizer 1 or totalizer 2 The line is divided into 3 fields S Sign field P Primary field for numerical value U Unit field The centre line is the title ...

Page 25: ...econds The setup menu operates in two modes View mode Setup mode View mode is a read only mode The pre selected settings can only be scanned Setup mode is a read and write mode The pre selected settings can be scanned and changed Access to the setup mode is password protected The factory set password is 1000 Access to a submenu in the set up menu is gained by the lock key A short press on a top up...

Page 26: ...SITRANS F M MAGFLO 26 SFIDK PS 026 E5 02 ENGLISH 5 3 MAG 6000 I 5 Commissioning ...

Page 27: ... which the flowmeter is installed US 60 Hz Flow direction Select the correct flow direction in the pipe Qmax Sets the measuring range the analog outputs and the frequency output Value decimal point unit and time can be set individually setting is dimension dependent Qmax 2 Sets the measuring range the analog outputs and the frequency output Value decimal point unit and time can be set individually...

Page 28: ...ate Terminal 31 and 32 The current output must be set off when not used 4 20 mA alarm Alarm mode 3 6 mA Not for MAG 6000 I 5 4 2 Digital and relay outputs Error level Digitaloutput Pulse volume Terminal 56 57 Digitaloutput Frequency Proportional to flowrate Terminal 56 57 Error number 5 Commissioning ...

Page 29: ...oint has to be selected individually for digital as well as relay outputs Batch 5 4 3 Relay outputs Cleaning Cleaning not possible with MAG 6000 I 5 4 4 External input The relay output must always be used to operate the cleaning unit when a cleaning unit has been installed together with the transmitter The relay output cannot be used for other purposes Note When batch function is on relay the puls...

Page 30: ...NS F M MAGFLO 30 SFIDK PS 026 E5 02 ENGLISH 5 4 5 Sensor characteristics 5 4 6 Reset mode If SENSORPROM not installed is shown refer to chapter 6 depending on type of mounting configura tion 5 Commissioning ...

Page 31: ...tus log list Time is gained as days minutes and hours since the error has occurred The first 9 standing errors are stored in error pending When an error is removed it is removed from error pending The latest 9 errors are stored in the status log When an error is removed it is still kept in status log Errors in status log is stored for 180 days Error pending and status log are accessible when enabl...

Page 32: ... lock key symbol means that the menu is not available in the operator menu The middle line can either be used as a heading Text line for the lower line or as a flow reading A flow reading can be individually selected for each menu The lower line may be used for an additional flow reading to the reading already available in the upper line Text means that the text for the chosen measured value is sh...

Page 33: ...SITRANS F M MAGFLO 33 SFIDK PS 026 E5 02 ENGLISH 5 4 9 Product identity Software version of add on module is only available if the add on module has been installed 5 4 10 Change password 5 Commissioning ...

Page 34: ...SITRANS F M MAGFLO 34 SFIDK PS 026 E5 02 ENGLISH 5 4 11 Language mode 5 4 12 HART communication 5 Commissioning ...

Page 35: ...s 5 0 0 100 Batch Off Batch quantity 0 Dim dependent Batch compensation 0 100 100 m3 Batch counter Down Up down Time constant 0 1 s 0 1 30 s Frequency Off 500 Hz 1 kHz 5 kHz 10 kHz Time constant 5 s 0 1 30 s Pulse On Pulse polarity Positive Positive negative Pulse width 66 ms 64 µs 130 µs 260 µs 510 µs 1 0 ms 2 0 ms 4 1 ms 8 2 ms 16 ms 33 ms 66 ms 130 ms 260 ms 520 ms 1 0 s 2 1 s 4 2 s Volume puls...

Page 36: ...30 6000 397 7 15904 397 7 15904 m3 h 10 m3 m3 800 32 7000 452 4 18095 452 4 18095 m3 h 10 m3 m3 900 36 9000 573 0 22902 573 0 22902 m3 h 10 m3 m3 1000 40 12000 707 0 28274 707 0 28274 m3 h 10 m3 m3 1100 44 14000 855 3 34211 855 3 34211 m3 h 10 m3 m3 1200 48 15000 1018 0 40715 1018 0 40715 m3 h 10 m3 m3 1400 54 25000 1385 5 55417 m3 h 10 m3 m3 1500 60 30000 1590 5 63617 m3 h 10 m3 m3 1600 66 35000 ...

Page 37: ...e operator menu setup The batch cycle counter is reset by pressing the lock key in the batch cycle cnt reset menu Batch cycle counter Batch cycle counter reset 5 6 Flow rate The 1st display line is always active and shows the value enabled in the operator menu setup Flow rate Totalizer 1 Totalizer 2 The 2nd and 3rd display lines are individually set in the operator menu The page forward key steps ...

Page 38: ... zero Active 24 W24 Batch neg flow Check flow direction Negative flow direction during batch Active Active 30 W30 Overflow Adj Qmax Flow is above Qmax settings Max 120 Active 31 W31 Empty pipe Pipe is empty Zero Active 40 P40 SENSORPROM Insert change SENSORPROM unit not installed Active Active 41 P41 Parameter range Switch off and on A parameter is out of range The parameter could not be replaced ...

Page 39: ...r supply If no spare electronic insert is available then check transmitter according to check table 6 Service 6 Service 6 1 Transmitter check list Power on transmitter display light on YES NO NO Check cables connections Check connection board Check pins in transmitter multiplug OK Correct fault YES NO Output readings OK transmitter defective YES Display defect Change display Output and display rea...

Page 40: ...ed Unstable Unstable 1 Pulsating flow Increase time constant flow signal 2 Conductivity of medium Use special electrode cable too low 3 Electrical noise potential Ensure sufficient potential between medium and equalization sensor 4 Air bubbles in medium Ensure medium does not contain air bubbles 5 High concentration of par Increase time constant ticles or fibres Measuring error Undefined Incorrect...

Page 41: ...Gnd Nominal value 5 500 kohm R 83 Gnd Nominal value 5 500 kohm Sensor apparently OK Remove sensor dry it and check Sensor may be defective Contact Siemens Flow Instruments Dirty electrodes or conductivity too low NO NO 500 kohm 500 kohm YES YES MAG 1100 3100 3100 W or MAG 5100 W removed from system empty and dry Check coil resistance with a multimeter R 85 86 Nominal value See table Check coil ins...

Page 42: ...4 150 94 2 94 2 116 4 200 90 2 90 2 109 4 250 92 2 92 2 104 4 300 100 2 100 2 108 4 350 112 2 112 2 112 2 400 100 4 100 4 100 4 450 108 4 108 4 108 4 500 122 4 122 4 122 4 600 115 4 114 4 114 4 700 128 4 112 4 112 4 750 133 800 128 4 127 4 127 4 900 131 4 93 4 93 4 1000 131 4 103 4 103 4 1100 126 1200 130 4 124 4 124 4 1400 130 1500 124 1600 133 1800 133 2000 147 All resistance values are at 20 C ...

Page 43: ...ANS F M MAGFLO 43 SFIDK PS 026 E5 02 ENGLISH 8 Certificates Please note the following certificates are incomplete for the full version please refer to http siemens com flow 8 1 EC declaration of conformity ...

Page 44: ...NS F M MAGFLO 44 SFIDK PS 026 E5 02 ENGLISH 8 2 EC type examination certificate 8 Certificates Please note the following certificates are incomplete for the full version please refer to http siemens com flow ...

Page 45: ...SITRANS F M MAGFLO 45 SFIDK PS 026 E5 02 ENGLISH Appendix to certificate Number Sira 03ATEX1442X 8 Certificates ...

Page 46: ...SITRANS F M MAGFLO 46 SFIDK PS 026 E5 02 ENGLISH 8 Certificates Please note the following certificates are incomplete for the full version please refer to http siemens com flow ...

Page 47: ...SITRANS F M MAGFLO 47 SFIDK PS 026 E5 02 ENGLISH 8 Certificates Please note the following certificates are incomplete for the full version please refer to http siemens com flow ...

Page 48: ...SITRANS F M MAGFLO 48 SFIDK PS 026 E5 02 ENGLISH 8 Certificates Please note the following certificates are incomplete for the full version please refer to http siemens com flow ...

Page 49: ...SITRANS F M MAGFLO 49 SFIDK PS 026 E5 02 ENGLISH Please note the following certificates are incomplete for the full version please refer to http siemens com flow ...

Page 50: ...SITRANS F M MAGFLO 50 SFIDK PS 026 E5 02 ENGLISH ...

Page 51: ...SITRANS F M MAGFLO 51 SFIDK PS 026 E5 02 ENGLISH ...

Page 52: ...rovement are always welcomed Technical data subject to change without prior notice The reproduction transmission or use of this document or its contents is not permitted without express written authority Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved Copyright Siemens AG 12 2005 All Rights Reserved ...

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