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Siemens SIMATIC S5, System Manual

The Siemens SIMATIC S5, a reliable and advanced industrial automation system, is accompanied by an extensive Operating Instructions Manual. This comprehensive manual, available for free download on manualshive.com, provides users with all the necessary details and guidance to maximize the potential of this outstanding product.

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5.3

CPU 928 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 33

5.3.1

Technical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 33

Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 33
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 33
User memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5  -  34
Process interrupt processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 34

5.3.2

Installation and Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5  -  35

Removing and inserting the module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5  -  35
Controls and indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 36
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 40

5.3.3

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 41

5.4

CPU 922 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 43

5.4.1

Technical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 43

Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 43
Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 43
Process interrupt processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 44

5.4.2

Installation and Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5  -  45

Removing and inserting the module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5  -  45
Controls and indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 46
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 50

5.4.3

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 51

5.5

374 Flash EPROM Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5  -  53

5.5.1

Technical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 53

5.5.2

Notes on  Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5  -  53

5.5.3

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 54

5.6

376 Memory Submodules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 55

5.6.1

Technical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 55

5.6.2

Notes on  Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5  -  55

5.6.3

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 56

5.7

377 Memory Submodules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 57

5.7.1

Technical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 57

5.7.2

Notes on  Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5  -  57

5.7.3

RAM Submodules with Battery Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 58

Operational states . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 58
Battery monitoring and battery fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5  -  59
Inserting or replacing the backup battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 60
Using the RAM submodule with battery backup  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 61

5.7.4

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 63

Contents

System Manual

5 - 2

C79000-B8576-C199-03

Summary of Contents for SIMATIC S5

Page 1: ...lugosza 2 6 Street 51 162 Wrocław Poland biuro rgbelektronika pl 48 71 325 15 05 www rgbautomatyka pl www rgbelektronika pl DATASHEET www rgbautomatyka pl www rgbelektronika pl OTHER SYMBOLS 6ES5242 1AA13 6ES52421AA13 6ES5242 1AA13 6ES5242 1AA13 SIEMENS ...

Page 2: ...ed with a wide variety of tools and having several testing stands at their disposal are a guarantee of the highest quality service OUR SERVICES ENCODERS SERVO DRIVERS LINEAR ENCODERS SERVO AMPLIFIERS CNC MACHINES MOTORS POWER SUPPLIERS OPERATOR PANELS CNC CONTROLS INDUSTRIAL COMPUTERS PLC SYSTEMS Repair this product with RGB ELEKTRONIKA ORDER A DIAGNOSIS Buy this product at RGB AUTOMATYKA BUY ...

Page 3: ... Power Supply Units CPUs Memory Cards Memory Submodules Interface Submodules Multiprocessor Operation Coordinators Interface Modules Digital Input Output Modules Analog Input Output Modules Connector Assignments Appendix Ordering Information Further Reading Index SIMATIC S5 System Manual Order No 6ES5 998 0SH21 Release 03 S5 135U 155U 1 2 3 4 5 6 7 8 9 10 11 12 ...

Page 4: ...Safety related guidelines This manual contains notices which you should observe to ensure your own personal safety as well as to protect the product and connected equipment These notices are highlighted in the manual by a warning triangle and are marked as follows according to the level of danger Warning indicates that death severe personal injury or substantial property damage can result if prope...

Page 5: ...d SIMATIC compatible modules of other manufacture The advertising of these other manufacturers of so called SIMATIC compatible modules wrongly creates the impression that the subject advertised in periodicals catalogs or at exhibitions had been agreed with us Where so called SIMATIC compatible modules of non Siemens manufacture are combined with our SIMATIC automation systems we have a case of our...

Page 6: ...module is touched by a person who has not been electrostatically discharged Components which have been subjected to such overvoltages cannot in most cases be immediately detected as faulty the fault occurs only after a long period in operation An electrostatic discharge of 3500 V can be felt of 4500 V can be heard must take place at a minimum of 5000 V to be seen But just a fraction of this voltag...

Page 7: ...s is necessary for any work to be done on them Do not touch the component pins or the conductors Touch components only if the person is grounded at all times by means of a wrist strap or the person is wearing special anti static shoes or shoes with a grounding strip Before touching an electronic module the person concerned must ensure that s he is not carrying any static charge The simplest way is...

Page 8: ...s etc for storing and dispatch of modules and components If the container itself is not conductive the modules must be wrapped in a conductive material such as conductive foam anti static plastic bag aluminum foil or paper Normal plastic bags or foils should not be used under any circumstances For modules with built in batteries ensure that the conductive packing does not touch or short circuit th...

Page 9: ...t Basic Rules for Ensuring EMC 3 7 3 2 Installation of Programmable Controllers for EMC 3 9 3 2 1 Basic Rules for Assembling and Grounding the Inactive Metal Parts 3 9 3 2 2 Example of Cabinet Assembly for EMC 3 10 3 2 3 Example of Rack and Wall Mounting for EMC 3 12 3 3 Wiring of Programmable Controllers for EMC 3 14 3 3 1 Routing of Cables 3 14 3 3 2 Equipotential Bonding 3 16 3 3 3 Shielding of...

Page 10: ...ermining the Type of Cabinet 3 40 3 7 5 Determining the Power Dissipation of Modules 3 41 4 Central Controllers and Expansion Units Power Supply Units 4 3 4 1 S5 135U 155U Central Controller 4 4 4 1 1 Technical Description 4 4 4 1 2 Installation 4 8 4 1 3 Startup 4 12 4 1 4 Repair Guidelines 4 14 4 1 5 Technical Specifications 4 15 4 2 Expansion Units 4 17 4 2 1 Technical Description of the Expans...

Page 11: ...iption 4 61 Application 4 61 Design 4 61 Outputs 4 62 Inputs 4 63 Indicators 4 63 Controls 4 63 Front connector 4 63 4 4 2 Startup 4 65 Setting the AC voltage 4 65 Connecting the AC leads 4 65 4 4 3 Fault Indications Fault Diagnostics 4 66 4 4 4 Technical Specifications 4 67 4 5 6ES5 955 3NA12 Power Supply Unit 4 69 4 5 1 Technical Description 4 69 Indicators and controls 4 70 Terminals 4 71 15 V ...

Page 12: ...ion and Startup 5 24 Jumper settings 5 24 Removing and inserting the module 5 24 Controls and indicators 5 26 5 2 3 Technical Specifications 5 31 5 3 CPU 928 5 33 5 3 1 Technical Description 5 33 Application 5 33 Design 5 33 User memory 5 34 Process interrupt processing 5 34 5 3 2 Installation and Startup 5 35 Removing and inserting the module 5 35 Controls and indicators 5 36 Startup 5 40 5 3 3 T...

Page 13: ... Application 5 68 Circuitry 5 68 Data transmission rate 5 68 Pin assignments of the PG submodule 5 69 Jumper settings on the PG submodule 5 70 Standard connecting cable for the PG submodule 5 71 5 8 3 V 24 Submodule 5 72 Application 5 72 Circuitry 5 72 Data transmission rate 5 72 Pin assignments of the V 24 submodule 5 73 Jumper settings of the V 24 submodule 5 74 Standard connecting cables of the...

Page 14: ... overview 6 5 Step 1 6 8 Step 2 6 8 Step 3 6 10 Step 4 6 11 Step 5 6 11 Step 6 6 12 Step 7 6 13 Step 8 6 14 Notes relating to multiprocessor start 6 14 6 3 Coordinator Modes 6 15 The Stop state 6 15 Startup 6 15 Normal operation and Stop in the event of faults 6 15 Test mode 6 16 6 4 923A Coordinator Module 6 17 6 4 1 Technical Description 6 17 Application 6 17 Design 6 17 Principle of operation 6...

Page 15: ...Technical Specifications 7 22 7 4 1 6ES5 721 Connecting Cable 7 23 7 4 2 6ES5 760 Terminator 7 24 8 Digital Input Output Modules 8 3 8 1 Technical Description 8 4 8 1 1 Design 8 6 8 1 2 Function of the Enable Inputs 8 6 8 1 3 Special Features of the 432 Digital Input Module 8 10 Operation without process alarm 8 10 Operation with process alarm via interrupt 8 11 Operation with process alarm via IB...

Page 16: ...Output Modules 9 3 9 1 Technical Description 9 4 9 2 Common Technical Specifications 9 5 9 3 The 460 Analog Input Module 9 6 9 3 1 Design 9 6 9 3 2 Function of the Enable Input 9 6 9 3 3 Special Features of the 460 Analog Input Module 9 10 9 3 4 Setting the Module Address 9 12 9 3 5 Removing and Inserting Modules 9 15 9 3 6 Marking of Modules and Front Connectors 9 17 9 3 7 Connecting the Signal L...

Page 17: ...9 6 2 Special Features of the 466 Analog Input Module 9 81 9 6 3 Startup 9 81 9 6 4 Removing and Inserting Modules 9 88 9 6 5 Marking of Modules and Front Connectors 9 90 9 6 6 Connecting the Signal Lines 9 91 9 6 7 Connecting Sensors to the 466 Analog Input Module 9 92 9 6 8 Measured Value Representation 9 95 9 6 9 Technical Specifications 9 99 9 7 The 470 Analog Output Module 9 103 9 7 1 Design ...

Page 18: ...t double word and floating point processing and for large programs with a high storage requirement programming in STEP 5 When you use a CPU 948 you have an S5 155U PLC CPU 928B for fast word and binary signal processing and for communication programming in STEP 5 CPU 928 for fast binary signal processing and for word processing programming in STEP 5 CPU 922 R processor for word processing computin...

Page 19: ...e the technical features installation startup and maintenance of the CC Section 4 3 describes the power supply units You will find a separate description of the 6ES5 955 3NA12 power supply unit in Section 4 5 Both sections describe the installation and startup as well as the necessary maintenance on the power supply units The 24 V 4 A load power supply is described in Section 4 4 Chapter 5 contain...

Page 20: ...ers and expansion units To operate two or more CPUs in multiprocessor mode in your PLC you will need Chapter 6 Chapter 6 describes multiprocessor operation This chapter contains all the measures you must take for startup of the PLC in multiprocessor operation Described in Sections 6 5 and 6 6 are the 923C and 923A coordinators Given in the Chapter 10 are the connector assignments of the individual...

Page 21: ...ed and Distributed Configuration of a Programmable Controller 2 3 2 1 Application 2 4 2 2 Centralized and Distributed Configuration 2 5 2 2 1 Installing a PLC with Centralized Configuration 2 6 2 2 2 Installing a PLC with Distributed Configuration 2 7 2 3 Examples 2 9 System Manual C79000 B8576 C199 03 2 1 ...

Page 22: ...verview of the methods of configuring an S5 135U 155U PLC You will find a description of the types of communication between a central controller and the expansion units and an overview of the interface modules required for the different types of communication 2 System Manual C79000 B8576 C199 03 2 3 ...

Page 23: ...r communication between the CC and the EUs and between the EUs It is therefore possible to install an EU or EUs in the immediate vicinity of the CC centralized configuration or at some distance distributed configuration A combination of both types of configuration is also possible by connecting additional EUs in a centralized configuration with a distributed EU see Figure 2 6 This is clarified on ...

Page 24: ...you wish to position the I O modules as closely as possible to the process and can accept longer cable runs to the CC choose the distributed configuration With the centralized configuration you can install the CC and EUs in the same cabinet or in adjacent cabinets Data transmission is parallel Shown in the following figure is a centralized configuration EU EU CC Load Power Supply Figure 2 1 Centra...

Page 25: ...EU Connecting Cable Max Distance IM 300 3 6ES5 300 3AB11 IM 301 3 1 6ES5 301 3AB13 EU 183U EU 185U I O mod only EU 183U EU 185U I O mod only IM 312 3 2 6ES5 312 3AB11 IM 312 3 2 6ES5 312 3AB31 fixed to the IM 312 module 0 5 m 0 95 m fixed to the IM 312 module 0 5 m 0 95 m IM 300 5 6ES5 300 5CA11 IM 301 5 1 6ES5 301 5CA12 EU 184U EU 187U EU 184U EU 187U IM 312 5 6ES5 312 5CA11 IM 312 5 6ES5 312 5CA...

Page 26: ...S5 301 3AB13 not for S5 155H IM 301 5 6ES5 301 5CA12 EU 183U ER 701 2 ER 701 3 EU 183U EU 185U IM 310 1 6ES5 310 3AB11 IM 310 1 6ES5 310 3AB11 6ES5 721 0xxxx 1 m to 200 m IM 304 6ES5 304 3UB11 ER 701 2 ER 701 3 EU 183U EU 185U IM 314 1 6ES5 314 3UA11 6ES5 721 0xxxx 1 m to 600 m IM 308 6ES5 308 3UA12 ER 701 2 ER 701 3 EU 183U EU 185U IM 318 3 6ES5 318 3UA11 6ES5 707 5AA00 V45551 F21 B5 up to 3000 m...

Page 27: ...thout page addressing in the EUs With the IM 304 314 pair of interface modules you can use all IPs CPs and I O modules in the EU 185U Note The IM 307 317 IM 308 318 and IM 308 B 318 B each have their own manual see catalog Centralized and Distributed Configuration System Manual 2 8 C79000 B8576 C199 03 ...

Page 28: ...2 5 IM 312 5 IM 300 5 IM 312 5 6ES5 760 0AB11 IM 312 3 IM 312 3 IM 300 3 3 EUs max 4 EUs max CC S5 135U 155U Figure 2 2 Centralized Configuration of an S5 135U 155U with the IM 300 and IM 312 IM 306 IM 300 5LB IM 306 IM 306 3 ERs max ER 701 1 CC S5 135U 155U ER 701 1 ER 701 1 Figure 2 3 Centralized Configuration of an S5 135U 155U with ERs 701 2 Examples System Manual C79000 B8576 C199 03 2 9 ...

Page 29: ...ith the IM 304 and IM 314 IM 312 3 IM 312 3 IM 312 3 EU 183U EU 183U EU 183U EU 183U EU 183U EU 183U EU 183U EU 183U EU 183U EU 183U EU 183U IM 310 3 IM 310 3 IM 300 3 CC S5 135U 155U IM 300 3 IM 301 3 6ES5 760 0AB11 6ES5 760 0AB11 6ES5 760 0AB11 6ES5 760 0AA11 6ES5 721 0xxx0 Figure 2 5 Distributed Configuration of an S5 135U 155U with Expansion Units in Centralized Configuration Examples System M...

Page 30: ...3 3 Shielding of Cables and Lines 3 17 3 3 4 Special Measures for Interference Free Operation 3 19 AC power connection for programmers 3 20 Cabinet lighting 3 20 3 3 5 Checklist for the Electromagnetically Compatible Installation of Control Systems 3 21 3 4 Power Supplies for Programmable Controllers and I Os 3 22 3 4 1 Power Supplies for Control Systems with SIMATIC S5 3 22 3 4 2 Connecting the P...

Page 31: ... Grounding 3 33 3 7 Selection and Installation of Cabinets with SIMATIC S5 3 35 3 7 1 Types of Cabinet 3 36 3 7 2 Clearances in Cabinets 3 36 3 7 3 Removal of Power Dissipation from Cabinets 3 39 3 7 4 Examples for Determining the Type of Cabinet 3 40 3 7 5 Determining the Power Dissipation of Modules 3 41 Contents System Manual 3 2 C79000 B8576 C199 03 ...

Page 32: ...ules for ensuring electromagnetic compatibility EMC Interference free installation of the programmable controllers Cable routing the connecting of cable shields and equipotential bonding between equipment The power supplies for control and load circuits and the different grounding concepts Shielding and grounding for the connection of centralized and distributed expansions and monitors to programm...

Page 33: ...m however you should still carry out EMC planning and involve possible interference sources in the assessment Described in the following chapter are the various paths over which interference can be picked up in the PLC typical interference sources and their coupling mechanisms basic rules for ensuring EMC 3 1 1 Overview of Possible Interference Electromagnetic interference can be picked up over di...

Page 34: ...e interference can be picked up by the programmable controller via different coupling mechanisms A distinction is made between the following Direct coupling Capacitive coupling Inductive coupling Radiated interference 3 Principles of Installation of Systems for EMC System Manual C79000 B8576 C199 03 3 5 ...

Page 35: ...rator Contactors Inductive Coupling Inductive or magnetic coupling occurs between two conductor loops through which current is flowing Interference voltages are induced by the magnetic fluxes associated with the currents The degree of coupling is proportional to the current variation as a function of time Transformers motors electric welders Parallel AC supply cables Cables whose currents are swit...

Page 36: ...or grounding Make a central connection between the chassis ground and the ground protective ground conductor system Ensure proper routing of lines when wiring see Sections 3 3 1 and 3 3 2 Arrange the cabling in line groups AC power cable power supply lines signal lines data lines Always install AC power cables and signal or data lines in separate ducts or bunches Route the signal and data lines as...

Page 37: ...ich are not controlled by SIMATIC S5 modules Use incandescent bulbs for illuminating cabinets and avoid fluorescent lamps Create a standard reference potential ground all electrical apparatus if possible see Sections 3 4 and 3 5 Use specific grounding measures Grounding of the control system is a protective and functional measure System parts and cabinets with central controllers and expansion uni...

Page 38: ...from active parts by basic insulation and can only develop a voltage in the event of a fault The chassis ground must not develop a dangerous touch voltage even in the event of a fault The ground must therefore be connected to the protective ground conductor To prevent ground loops locally separated ground elements such as cabinets structural and machine parts must always be connected to the protec...

Page 39: ...nding of inactive metal parts and the connection of shielded cables This example applies only to grounded operation Follow the points numbered in the figure during assembly 2 1 7 6 5 4 8 3 Figure 3 2 Example of Cabinet Assembly for EMC Installation of Programmable Controllers for EMC System Manual 3 10 C79000 B8576 C199 03 ...

Page 40: ... The cable clamp must enclose and make contact with the shield braid over a large area Shield bar This bar must have a large area connection to the cabinet members metal to metal connection It serves for grounding the cable shields Protective conductor bar The protective conductor bar must have a large area connection to the cabinet members metal to metal connection The protective conductor bar mu...

Page 41: ...ing in particular installation on reference potential surfaces made of sheet steel has proved advantageous When installing shielded cables provide a shield bar for connecting the cable shields The shield bar can also be the protective conductor bar Ensure the following for rack and wall mounting Suitable contacting aids should be used on painted and anodized metal parts Use special contact washers...

Page 42: ...lamp for Shield Contact Shielded Signal Line Reference Potential Surface Connection to P Ground 10 mm Figure 3 3 Wall Mounting of an S5 135U 155U PLC 3 Installation of Programmable Controllers for EMC System Manual C79000 B8576 C199 03 3 13 ...

Page 43: ...is expedient to subdivide the lines into the following line groups and lay the groups separately Group A Shielded bus and data lines for programmer OP SINEC L1 SINEC L2 printer etc Shielded analog lines Unshielded lines for DC voltage 60 V Unshielded lines for AC voltage 25 V Coaxial cables for monitors Group B Unshielded lines for DC voltage 60 V and 400 V Unshielded lines for AC voltage 25 V and...

Page 44: ... following applies in general Lightning protection Caution Where cables and lines for SIMATIC S5 controllers are to be laid outside buildings you must apply measures for internal and external lightning protection Outside the buildings lay your lines either in metal conduit grounded at both ends or in concreted cable ducts with continuously connected reinforcement Protect the signal lines from over...

Page 45: ...conductor the impedance of the additional equipotential bonding conductor must not exceed 10 of the shield impedance The cross section of the equipotential bonding conductor must be rated for the maximum circulating current The following cross sections of copper have proved to be satisfactory in practice 16 m2 of copper for equipotential bonding conductors of up to 200 m in length 25 m2 of copper ...

Page 46: ...interference suppression in the higher frequency region Only in exceptional cases should the shield be connected at one end only as this only achieves attenuation of the low frequencies Single ended shield connection may be more advantageous when an equipotential bonding conductor cannot be laid analog signals of a few mV or µA are to be transmitted foil static shields are used With data lines for...

Page 47: ...d over a large area and provide a good contact Connect the shield to a shield bar immediately after the cable entry into the cabinet Route the shield as far as the module but do not connect it there again Figure 3 5 Examples of Securing Shielded Lines with Cable Clamps Wiring of Programmable Controllers for EMC System Manual 3 18 C79000 B8576 C199 03 ...

Page 48: ...S5 output currents can be switched off by additionally fitted contacts such as relay contacts In this case the integrated quenching elements in the modules are no longer effective if they are not controlled by SIMATIC S5 modules You can place freewheel diodes varistors or RC networks in circuit with inductances With Diode With Zener Diode With Varistor With RC Network Circuitry for DC Operated Ind...

Page 49: ... bulbs such as LINESTRA lamps for cabinet lighting Avoid using fluorescent lamps because they generate interference fields If the use of fluorescent lamps cannot be avoided apply the measures shown in the following figure Shielded Cable Screen Over the Lamp Metal Enclosed Switch AC Filter or Shielded Power Cable Figure 3 7 Measures for Interference Suppression of Fluorescent Lamps in a Cabinet Wir...

Page 50: ...ement with grounding strips Routing of cables Section 3 3 1 Cabling subdivided into line groups Supply cables 230 to 400 V and signal lines laid in separate ducts or bundles Equipotential bonding Section 3 3 2 With a separate arrangement check that the equipotential bonding conductor has been correctly laid Shielding of cables Section 3 3 3 Have metal connectors been used throughout Are all analog...

Page 51: ...all modules Load power supply for the I Os The load power supply feeds the input and output circuits load circuits as well as sensors and actuators Only a power supply which offers safe electrical isolation from the AC system may be used for the 24 V DC supply Caution Only safety separated low voltage DC 60 V may be used for the 24 V DC supply The safety separation can be implemented according to ...

Page 52: ... the Programmable Controller and Load Power Supply Each of the following figures shows a circuit example for connecting the control and load power supplies as well as the grounding concept for operation from Grounded supplies Centrally grounded supplies Ungrounded supplies When assembling the control system observe the following explanations The text contains identification numbers relating to Fig...

Page 53: ...tromagnetic apparatus require isolation by a transformer according to DIN VDE 0100 Part 725 it is recommended Grounding Load power supplies should be grounded if possible Provide a detachable connection to the protective conductor at the load power supply unit terminal L or M or on the secondary side of the isolating transformer Caution For ungrounded power supplies you must provide insulation mon...

Page 54: ...g Input L1 L2 L3 N PE Programmable Controller Low Voltage Distribution e g TN S System Protective Conductor Bar in Cabinet 24 to 230 V AC Load Supply for AC Modules 5 to 60 V DC Load Supply for Non Floating DC Modules 5 to 60 V DC Load Supply for Floating DC Modules Process I Os 1 2 2 2 4 4 3 6 3 6 5 PS CPU U 0 V int Figure 3 8 Operating a Programmable Controller with Process I Os from a Grounded ...

Page 55: ... cabinet protective conductor potential To maintain this isolated arrangement all connected devices must be operated with capacitive grounding or ungrounded For this reason programmers should only be powered via an isolating transformer 1 2 2 2 4 4 3 6 3 6 5 Detachable Con nection for Measurement Purposes Figure 3 9 Operating a Programmable Controller with Process I Os from a Centrally Grounded Su...

Page 56: ...connecting the power supplies please note In 3 x 230 V systems you may connect the power supply directly to two phases In 3 x 400 V systems a connection between phase and neutral conductor is not allowed excessively high voltage in the event of a ground fault Intermediate transformers should be used in these systems PE 1 2 2 2 4 4 3 6 3 6 5 Figure 3 10 Operating a Programmable Controller with Proc...

Page 57: ...ctive conductor terminal and must be connected to the reference potential of the load circuit via an externally laid conductor Shown in the following figure is a simplified installation with non floating modules The arrangement is independent of the grounding concept The connections for grounding are therefore not drawn The voltage drop on line must not exceed 1 V Otherwise there will be a shift i...

Page 58: ...oating modules the control circuit and load circuit are metallically isolated An arrangement with floating modules is required for all AC load circuits and for DC load circuits which cannot be coupled The reasons are for example different reference potentials of the sensors or grounding of the positive terminal of a battery Shown in the following figure is a simplified installation with floating m...

Page 59: ...t springs of the modules are clean and not bent which could affect the path to ground for interference currents 3 5 2 Interference Free Installation of Distributed Interface Circuits If you interconnect the CC and EU in a distributed arrangement using suitable interface modules no particular shielding and grounding measures are usually required Only in industrial environments with an extremely hig...

Page 60: ... bonding conductor cross section 16 mm2 of copper Special features With distributed interfacing you must use the prefabricated connecting cables You may have excess lengths of up to 100 m when installing the connecting cable These excess lengths must be bifilar wound and deposited at a point which is protected from electromagnetic interference Shield Protective Conductor Bar CC EU Figure 3 13 Shie...

Page 61: ...ions Where the monitor and PLC are installed under low interference environmental conditions and operated over short distances the monitor and PLC are at almost the same ground potentials Interference and ground loop disturbances are therefore not expected In these cases you can drive the monitor both via TTL signals and via analog signals Digital cables or single shielded coaxial cables can be us...

Page 62: ...nected to the shield bar in the cabinet immediately after the cable inlet the video cables should be fully stripped the outer braided shield should be secured to the shield bar of the PLC over as large an area as possible e g with metal ties which enclose the shield or with cable clamps Shield bars should be connected to the frame or cabinet panel over a large area Shield bars should be connected ...

Page 63: ...esentation of the shielding and grounding measures for installing the monitor and PLC Figure 3 14 Shielding and Grounding for a Distributed Arrangement of Monitor and PLC Interference Free Connection of Monitors System Manual 3 34 C79000 B8576 C199 03 ...

Page 64: ...nd subracks Total power dissipation of components in the cabinet The ambient conditions at the point of installation of the cabinet temperature humidity dust effects of chemicals govern the required degree of protection of the cabinet IP XX as shown in the following figure Further information on types of protection can be found in IEC 529 3 Selection and Installation of Cabinets with SIMATIC S5 Sy...

Page 65: ...internal and external air permit good heat output Type of protection IP 20 Type of protection IP 20 Type of protection IP 54 Type of protection IP 54 Type of protection IP 54 Typical removable power dissipation under the following boundary conditions Cabinet size 2200 x 600 x 600 mm Temperature difference between external and internal temperature of the cabinet 20 C Up to 700 W Up to 2700 W 1400 W...

Page 66: ...00 mm is possible 50 mm min when devices are connected next to one another 75 mm min from obstructions large apparatus in the air inlet area 75 mm min Smaller clearances are possible with a closed cabinet roof and an additional separate ventilation roof 400 mm minimum installation height above access level for control elements 200 mm for connections Figure 3 15 Clearances in the Cabinet 3 Selectio...

Page 67: ...15U with fan 60 mm S5 115U without fan 100 mm S5 90U 95U 100U 75 mm The following two points should be observed to improve the air circulation within the cabinet The expansion unit with the greatest power dissipation to be removed should be the upper unit If subracks of the S5 135U 155U series are installed together with subracks of the S5 90U to 115U series in one cabinet the rear panels of all s...

Page 68: ... of the S5 135U 155U series the maximum power dissipation which can be removed by the fans must not be exceeded The maximum removable power dissipation per unit with a supply air temperature of 55 o C is 250 W This value is increased by 20 W for each reduction in supply air temperature by 1 o C 20 30 40 50 55 200 400 600 800 1000 1200 1400 W Power Dissipation Ambient Temperature in o C 1 2 3 1 Clo...

Page 69: ...nits 250 W power dissipation each 500 W 1 Load PS 24 V 40 A 6EV1 362 5BK00 full load 200 W Total power dissipation 900 W From Figure 3 16 with a total power dissipation of 900 W the maximum ambient temperatures given by the table are as follows Cabinet Design Max Permissible Ambient Temperature Closed with natural convection and forced circulation Curve 3 Operation not possible Open with through v...

Page 70: ...be easily calculated from the current consumption The value of current consumption must be multiplied by the corresponding voltage value Examples CPU 928B Current consump tion 5A 5V Power dissipation 25 W CP 143 Current consump tion 4A 5V 0 5A 15V 0 04A 24V Power dissipation approx 21 W IM 304 Current consump tion 1 5A 5V Power dissipation 7 5 W 3 Selection and Installation of Cabinets with SIMATI...

Page 71: ...ical Specifications of the Expansion Units 4 20 4 3 Power Supply Units 4 21 4 3 1 Product Overview 4 21 Power supply types 4 21 Basic functions 4 22 Monitoring functions 4 22 Signalling functions 4 23 Inputs and outputs 4 24 Indicators and controls 4 25 4 3 2 Setting and Connecting the Power Supply Unit 4 26 Brief instructions for startup 4 27 Establishing the setting and cabling 4 28 Removing the...

Page 72: ... 61 Outputs 4 62 Inputs 4 63 Indicators 4 63 Controls 4 63 Front connector 4 63 4 4 2 Startup 4 65 Setting the AC voltage 4 65 Connecting the AC leads 4 65 4 4 3 Fault Indications Fault Diagnostics 4 66 4 4 4 Technical Specifications 4 67 4 5 6ES5 955 3NA12 Power Supply Unit 4 69 4 5 1 Technical Description 4 69 Indicators and controls 4 70 Terminals 4 71 15 V auxiliary submodule 4 71 4 5 2 Settin...

Page 73: ...ed when there are unsufficient central controller slots or when you wish to position I O modules as closely to the process as possible see also Chapter 2 With the central controllers and some expansion units the modules are directly powered and cooled via the integrated power supply plug in module With all other expansion units power is supplied via the IMs from the CC see also Chapter 7 4 System ...

Page 74: ... consists of a housing with backplane bus to accept the individual modules and a power supply unit with fans to power and cool the modules A central controller assembly Shown in the following figure are the most important parts of a central controller 1 Housing with 21 slots for modules 2 Power supply unit with fans 3 Battery compartment 4 Cable duct 5 Locking bar 6 Mounting bracket 7 Sectional ra...

Page 75: ...he following table shows which modules can be inserted at which slots Slot No Module Type 3 11 19 27 35 43 51 59 67 75 83 91 99 107 115 123 131 139 147 155 163 923 coordinator CPU 922 CPU 928 CPU 928B CPU 948 CP 5XX CP 143 CP 5430 CP 5431 1 IM 300 5 IM 301 5 2 IM 300 3 IM 301 3 IM 304 IM 308 IM 308B IM 307 1 3 DI DQ AI AQ 1 IP 241USW IP 244 IP 246 IP 247 IP 252 1 IP 240 IP 241 IP 242 IP 242A IP 24...

Page 76: ...CC with modules and its adaptation to the particular automation task The various modules carry out the following tasks CPU The CPU processes the input signals of the PLC according to the user program and emits the results as output signals The following CPUs can be used in the S5 135U 155U PLC CPU 948 CPU 928B CPU 928 CPU 922 Coordinators By using a coordinator you can configure the S5 135U 155U a...

Page 77: ...nterchange between two PLCs between one PLC and an external unit between one PLC and a SINEC bus system or between one PLC and the COROS operator control and process monitoring system You can use additional CP modules such as the CP 581 CP 516 for the acquisition storage administration and preprocessing of large volumes of data VP module VP modules enable the local acquisition and displaying visua...

Page 78: ...5955 3LF41 L1 N 1 2 3 4 1 1 1 2 2 2 3 3 3 5 6 7 8 9 10 11 14 12 15 13 16 17 18 AC 120V 4 5A AC 230V 2 6A CAUTION Disconnect before removing power supply Voltage selector Unlock fan Unlock fan Unlock fan Input DC 24V Ext Output DC 24V 2 8A AC line 50 60 Hz Enable Power supply Voltage Monitor Fan Battery DC 5 15 24V Internal Ext Batt DC 4 5V Fault Fan Warning Fan Alarm Warning max AC 250V 3A max AC ...

Page 79: ...s fitted d Clearance 75 mm without filter subdrawer Heat Sink Additional PLC or EU Baffle Rear Panel Bus Connector Bus PCB Guide Rail d 1 Supply air Locking Bar Cable Duct Shield Filter Subdrawer Exhaust air Exhaust air Exhaust air Fan Figure 4 3 Air Supply to the Central Controller 4 S5 135U 155U Central Controller System Manual C79000 B8576 C199 03 4 9 ...

Page 80: ...modules The dimensions of the modules for the S5 135U 155U PLC comply with the double height Eurocard format h x d 233 4 x 160 mm There are modules with different mounting width For example Slots Occupied SPS 1 Front Plate Width in mm Example 1 1 1 3 20 3 CPU 922 2 2 2 3 40 6 CPU 948 4 5 1 3 81 3 CP 580 1 SPS standard plug in station 1 SPS 15 24 mm 32 Flush 16 5 Figure 4 4 Methods of Fitting the M...

Page 81: ... push it back into the subrack 8 Retighten the two screws on the locking bar Some I O modules can also be fitted or removed during operation Consult the reference manuals for the I O modules under Release circuit Free slots can be covered with dummy front plates This improves the flow of cooling air in the unit See the ordering information for order numbers Connection of CPUs CPs and IMs The conne...

Page 82: ...chargeable battery 3 Fit the CPU and set the mode switch to STOP 4 Connect the power supply and with a 230 120 V AC supply the 24 V DC load supply to the monitoring input Check the setting of the voltage selector switch on 230 120 V AC power supplies Fit a protective cover over the AC terminals 5 Switch on the power and if present the 24 V Reaction Green LED Power Supply ok in the DC 5 V field and...

Page 83: ... LED STOP flashing fast all others off Replace PS Unit O K Replace memory submodule Reset CPU Set to Reset switch from STOP to RUN CPU LED RUN on LED BASP off Memory sub module correctly inserted Insert memory submodule correctly CPU general reset PS LED DC 5V and DC 24V on all others off Insert memory submodule in CPU not with the CPU 948 CPU at STOP Replace CPU or repeat startup LED MB Low on LE...

Page 84: ...AC power plug or open the isolating switch before opening the unit Wait at least 8 minutes before pulling out and opening a power supply unit see Section 4 2 3 Parts or components of a central controller may only be replaced by types listed in Catalog ST 54 1 or in the appendix to this manual Fuses may only be replaced by the same type Instructions for maintenance of the individual components can ...

Page 85: ...rature in operation supply air measured at lower air inlet of the unit 0 to 55 o C Transportation and storage temperature 40 to 70 o C Temperature variation in operation during transportation and storage when delivered at less than 0 o C at least 3 h acclimatization because of possible condensation 10 K h max 20 K h max Relative humidity in operation during transportation and storage 95 max at 25 ...

Page 86: ...2 kV Immunity to discharge of static electricity to IEC 801 2 ESD Immunity of 4 kV contact discharge 8 kV air discharge is ensured with proper installation see Chapter 3 Immunity to RF interference RF field to IEC 801 6 limit value class 3 up to 200 MHz corresponds to 3 V m Mechanical data Mechanical requirements Installation in stationary equipment subject to vibration installation on ships and i...

Page 87: ... are available for communication between the CC and EUs and between EUs Data transmission between CC and EU and therefore between CPU and I O module is governed by the IM A description of interface modules is given in Chapter 7 The following table contains information on available types of expansion unit with their main features EU Type Version EU 183 EU 184 EU 185 EU 187 Own power supply yes no y...

Page 88: ...able duct Its overall height and depth are therefore different from those mounting dimensions of the other EUs Modules and slots assignments of the expansion units The following tables show which modules can be inserted at which slots Modules and slot assignments of the EU 183U Slot No Module type 3 11 19 27 35 43 51 59 67 75 83 91 99 107 115 123 131 139 147 155 163 IM 300 IM 310 IM 314 IM 318 IM ...

Page 89: ... 11 19 27 35 43 51 59 67 75 83 91 99 107 115 123 131 139 147 155 163 Coordinator 923 C Communication processors CPs IM 314 R IM 300 IM 310 IM 314 IM 318 IM 317 IM 308 DI DQ AI AQ Signal pre processing modules IPs See current Catalog ST 54 1 for slot numbers Monitoring module 313 Slots 19 to 75 are programmer MUX capable Modules and slot assignments of the EU 187U Slot No Module type 3 19 35 51 67 ...

Page 90: ...and Chapter 3 4 2 3 Technical Specifications of the Expansion Units The technical specifications of the expansion units are the same as those of the central controller except for the following see Section 4 1 5 Weight EU 183U approx 14 kg EU 184U approx 13 kg EU 185U approx 14 kg EU 187U approx 11 kg Dimensions EU 187U 440 x 266 x 225 mm Expansion Units System Manual 4 20 C79000 B8576 C199 03 ...

Page 91: ...nsion units 6ES5 183 3UA13 6ES5 185 3UA12 6ES5 955 3LF41 120 V AC 230 V AC selectable 5V 40 A DC 15V 2 A DC 24V 2 8 A DC Central controller 6ES5 188 3UA21 Expansion unit 6ES5 185 3UA32 6ES5 955 3NC41 24 V DC 5V 18 A DC 15V 0 5 A DC 24V 1 A DC Central controller 6ES5 188 3UA31 Expansion units 6ES5 183 3UA22 6ES5 185 3UA22 6ES5 955 3NF41 24 V DC 5V 40 A DC 15V 2 A DC 24V 2 8 A DC Central controller ...

Page 92: ...the power supply unit are two sockets for input of an external battery voltage Heat removal Three independent fans which are individually replaceable during operation remove the dissipated power If a fan fails the supply voltage for this fan is switched off and the other two fans continue operation at increased speed Monitoring functions The power supply units contain monitoring functions to detec...

Page 93: ...monitored function is signalled by the power supply units via LED indicators on the front plate via relays with which signalling circuits can be switched via signals to the S5 bus 4 Power Supply Units System Manual C79000 B8576 C199 03 4 23 ...

Page 94: ...ning max 250V 3A Screw terminals 14 15 16 relay Indicates that lithium bty or rechargeable bty has dropped below limit H 3V 40A 2 test sockets Current measurement sockets for test purposes only no continuous operation linearity range 0 5 V 6 6 A to 3 V 40 A I Output DC 24V 2 8A Screw terminals 17 18 Enable voltage for I O modules J Ext Batt 4 5V DC 2 input sockets Input for an external 4 5 V backu...

Page 95: ... limit 3 V J Reset Batt Fan Pushbutton Reset of LEDs D E F G H I when fault cleared K 5V o k Green LED Lights up to indicate output voltage within permissible range L 15V o k Green LED Lights up to indicate output voltage within permissible range M 24V o k Green LED Lights up to indicate output voltage within permissible range 1 Only on the 6ES5 955 3LC41 and 6ES5 955 3LF41 I 6ES5955 3LF41 L1 N 1 ...

Page 96: ...to 4 and 9 If you do not wish to fit a filter subdrawer skip step 8 Step Action 1 Check the setting and cabling 2 Remove the power supply unit If required 3 Set the jumpers If required 4 Fit the power supply unit If required 5 Wire the power supply unit to the installation including fitting and isolating device to disconnect the AC line voltage 6 Fit the lithium battery 7 Remove the right hand fan...

Page 97: ...nd reinsert the fan 4 Check that the voltage selector switch is set to your desired voltage 5 Connect the 24 V load voltage leads to the Voltage Monitor terminals 6 When connecting the AC leads fit an isolating device to isolate the power supply unit from the AC line voltage 7 Connect the primary voltage leads and the protective conductor 8 Switch on the primary voltage and the 24 V load voltage 9...

Page 98: ... open BAU signal active following return of line voltage and during operation closed The possibility of evaluating the battery monitoring during operation is dependent on the CPU in use After failure of more than one fan or inadequate air flow PSU shutdown closed No PSU shutdown F R open Caution To prevent overheating of modules the PSU must be shut down after 60 s at the latest e g by time relay ...

Page 99: ... Inadequate air flow or at least two fans have failed Battery Warning Lithium battery and rechargeable battery are in order Ubatt ext not connected Lithium battery or rechargeable battery has failed no Ubatt ext Setting up the control input for the power supply The following applies to the 5 V supply for terminal EN Enable Power Supply Input EN monitors the voltage for 3 6 V it enables the output ...

Page 100: ...ble 4 mm2 solid or 2 5 mm2 flexible Load voltage input Voltage monitor Ext 24 V DC 24 V input may be omitted if jumper BA EX is closed 4 mm2 solid or 2 5 mm2 flexible Enable power supply Set jumper from EN UH or apply 3 6 V voltage at EN with respect to output chassis ground 4 mm2 solid or 2 5 mm2 flexible Relay terminals also suitable to 230 V AC 3 A 4 mm2 solid or 2 5 mm2 flexible Monitor output...

Page 101: ...ckup battery and backplane bus remains this ensures backup of the user program How to remove the PSU Proceed according to the following steps to remove the power supply unit Step Action 1 Switch the Power switch off standby On Off 2 Disconnect the power supply unit from the AC line voltage 3 Detach the connections of all leads from the front terminals 4 Important Before pulling out the PSU wait at...

Page 102: ...s best to use pincers or a fine screwdriver Proceed as follows to change the jumper settings IF THEN You wish to open the jumper press the flexible jumper wire down and pull it out You wish to close the jumper press the flexible jumper wire down and insert it MA NA NB MB NN MM F R BB EX AA BA Power Supply Units System Manual 4 32 C79000 B8576 C199 03 ...

Page 103: ... the guide rails 3 Secure the PSU with the fixing screws on the left and right of the unit Caution Since the fixing screws also provide the protective conductor connection to the subrack they must be tightened before the power cable is connected Wiring the power supply unit How to wire the PSU Wiring of the PSU is carried out within the scope of overall wiring for your controller according to your...

Page 104: ...tructions The backup battery must be fitted before the programmable controller is placed in operation Without a backup voltage the PLC will remain in the Stop state after system voltage is switched on Only use battery compartments marked A1155 B21 red label How to fit the lithium battery Fit the lithium battery in the following steps Step Action 1 Slide the battery compartment cover A downwards 2 ...

Page 105: ...er number This ensures that you have a short circuit protected type The lithium battery is subject to the dangerous goods regulations Observe these when dispatching the battery For example you can use the original packaging All batteries with a residual charge should be discharged with a 10 ohm resistor or flashlight bulb until a no load voltage can no longer be measured Lithium thionyl chloride b...

Page 106: ...unlock fan opening When the screwdriver is pulled out the snap hook is released By pulling on the round hole on the underside of the fan subassembly it swings down and can be pulled out 2 Connect the red connecting cable to the battery The battery is connected 3 Insert the fan subassembly in the housing with the tab situated at the rear and swivel it up The fan subassembly engages Releasing the fa...

Page 107: ... filter subdrawer and secure it with the gripper material 3 Position the filter subdrawer in the guide rails push it back and swivel it up so that it engages Setting the voltage selector switch How to set the voltage selector switch On the AC power supply units the voltage selector switch is situated on the front plate and marked Voltage Selector You can select a voltage of 120 V or 230 V The fact...

Page 108: ...t on as follows Step Action Result 1 Switch the power supply unit on with the Power switch 2 Switch the system voltage on If the required basic load see Section 4 5 6 Technical Specifications is in circuit the power supply unit will start The green LEDs 5V o k 15V o k 24V o k light up The fans run Power Supply Units System Manual 4 38 C79000 B8576 C199 03 ...

Page 109: ...ment is faulty Precondition no external battery voltage is present Replace backup battery or battery compartment RB low LED lights up The rechargeable battery has failed Replace rechargeable battery Fan 1 LED lights up The speed of Fan 1 has dropped or Fan 1 has stopped Replace fan Fan 2 LED lights up The speed of Fan 2 has dropped or Fan 2 has stopped Replace fan Fan 3 LED lights up The speed of ...

Page 110: ... and the power supply fails The Enable jumper is out of place Latching Off switching by overvoltage at output Internal fault in the PSU Check the jumper Switch the supply voltage off and on again If this does not clear the fault there is an internal fault Send in the PSU for repair Power Supply Units System Manual 4 40 C79000 B8576 C199 03 ...

Page 111: ...ply switches off Requirement Enable EN present jumper F R open Causes LED Indication Relay Reaction Fans Air filter air flow Fan 1 to fan 3 Alarm Fan Warning Fan Alarm All fans in order In order All LEDs dark Dark 5 V 15 V 24 V present fans 1 to 3 running One fan failed In order Corresponding LED lit Dark Active 5 V 15 V 24 V present faulty fan switched off the other two fans running at increased ...

Page 112: ...ve Faulty Faulty MA NA closed MN NN closed MB NB open Active Lit Lit Active Not monitored In order MA NA open MN NN closed MB NB open Dark Dark Inactive Not monitored Faulty MA NA open MN NN closed MB NB open Active Dark Lit Active Not monitored Not monitored MA NA irrelevant MN NN open MB NB open Dark Dark Inactive Note Jumper MB NB open when line voltage returns the signal BAU battery failure is...

Page 113: ...power supply in the event of fan failure is described in Section 4 3 5 Rechargeable battery The rechargeable battery should be replaced at regular intervals service life of 6 years at 40 o C 104 o F ambient temperature With a failed power supply and failed battery the backup times of the rechargeable battery are as follows Ibackup mA 0 25 1 2 3 4 5 Backup time in weeks 18 8 6 3 3 4 2 3 1 7 1 4 Fil...

Page 114: ...ment cover down 2 Pull the battery compartment out 3 Remove the old lithium battery from the battery compartment by inserting a screwdriver through a hole in the compartment base to push the battery upwards 4 Insert the new lithium battery in the battery compartment Important Ensure correct polarity 5 Slide the battery compartment in 6 Close the cover 7 Press the Reset button Result only with PSU ...

Page 115: ...ng When the screwdriver is pulled out the snap hook is released By pulling on the round hole on the underside of the fan sub assembly it swings down and can be pulled out 2 If this is not the right hand fan subassembly go directly to Step 3 after removing the old fan subassembly If this is the right hand fan subassembly proceed as follows Step Action 2a Unscrew the rechargeable battery from below ...

Page 116: ... relevant Fan LED does not go off the fan is incorrectly installed Make a step by step check to ensure correct replacement the relevant Fan LED goes off but the Warning relay does not pick up another fan has failed and another Fan LED lights up Replace the second fan also Unlock fan Unlock fan Unlock fan 1 2 3 4 5 6 7 8 9 10 Replace by trained personnel only Batt 3 6V 5Ah SIEMENS Use battery holde...

Page 117: ...e section entitled Replacing the filter mat How to replace the rechargeable battery The rechargeable battery can be replaced during operation Proceed as follows Step Action 1 Insert a screwdriver DIN 5265 blade width 3 5 6 5 mm into the right hand unlock fan opening 2 Swing the right hand fan subassembly out by placing your finger in the round opening on the underside at the front and pulling down...

Page 118: ...ent The recharging time for the battery may be up to 46 hours depending on its state of charge Please note that backup via the battery is only possible within limits during this time If the rechargeable battery does not work after replacement there may be the following faults IF THEN RB low LED does not go off after 6 minutes the rechargeable battery is incorrectly connected or faulty or the charg...

Page 119: ...teps Step Action 1 Release the filter subdrawer 2 Swivel the filter subdrawer downwards and pull it forward and out 3 Remove the old filter mat 4 Remove residue of the old filter mat from the gripper material 5 Insert a new filter mat in the filter subdrawer and secure it with the gripper material 6 Insert the filter subdrawer in the guide rails slide it back and swivel it up so that it engages 7 ...

Page 120: ...ve power supply 5 Remove the rechargeable battery from the fan sub assembly 6 Replace the right hand fan subassembly in the defective power supply 7 Remove the right hand fan subassembly from the spare power supply 8 Connect up the spare power supply 9 Switch on the system voltage and the power supply in any order Reaction The system runs up Both fans run at an increased speed The LEDs Fan 3 and R...

Page 121: ...uns up Both fans run at an increased speed The LEDs Fan 3 and RB low light up 7 Reinsert the right hand fan subassembly 8 After the system has run up press the reset switch on the spare power supply Reaction The LED Fan 3 goes out The fans run at their normal speed again The LED RB low shows the battery charge state Requirement No backup Step Action 1 Disconnect the faulty power supply from the sy...

Page 122: ...he 5 V supply drops below the lower limit 4 75 V the power supply also activates the output inhibit and the data save routine on the CPU is thus initiated Redundant data backup Your CC and EU 185 are provided with a lithium battery for data backup and the power supply unit also contains a rechargeable battery In the event of system supply failure or switch off data backup is guaranteed by the lith...

Page 123: ...ls Result The red LED assigned to the fan lights up 6 Contacts 12 and 13 in the Alarm relay are closed Result Alarm LED lights up Two Fan red LEDs light up 7 A data save routine is started and with the appropriate jumper setting an output inhibit is issued 8 The power supply switches off with the appropriate jumper setting Resetting the fault messages When the fault has been cleared faulty fan rep...

Page 124: ... 230 V 187 264 V AC Rated input frequency 50 60 Hz 47 63 Hz 50 60 Hz 47 63 Hz Input current IE at rated load and UEN 120 V 230 V 2 5 Arms 1 5 Arms 4 5 Arms 2 6 Arms Peak inrush current IEmax 26 A for 100 µs otherwise 5 A repetition rate 100 secs 25 A for 2 ms repetition rate 100 secs I2 t value of inrush current 4 A2 s 5 2 A2 s Efficiency at rated load with fans and UE 230 120 V AC 0 63 0 68 Max h...

Page 125: ...est sockets for IA1 On front plate 3 V 18 A linearity range 0 5 V 2 8 A to 3 V 18 A On front plate 3 V 40 A linearity range 0 5 V 6 6 A to 3 V 40 A Signalling section Signals for SIMATIC S5 relays Fan Warning Fan Alarm Warning 250 V 3 A Signals for SIMATIC S5 relays Fan Warning Fan Alarm Warning 250 V 3 A Green LED 5 V o k for UA1 LED lights up if 4 75 V UA1 LED lights up if 4 75 V UA1 Output 2 Ra...

Page 126: ...torage life Service life in operation see Section 4 3 4 for backup times Lithium thionyl chloride 5 Ah 3 6 V 3 4 V approx 10 years 3 years max Rechargeable battery Type Capacity Rated voltage Service life in operation see Section 4 3 4 for backup times Nickel cadmium 1 2 Ah 3 6 V 6 years at 40 o C 104 o F Service life of fans approx 50 000 h at 40 o C approx 50 000 h at 40 o C Weight approx 5 8 kg...

Page 127: ... V AC 0 65 0 7 Max heat dissipation without fans 66 W 129 W Stored energy time during power failure at rated load and UE 18 V DC 20 ms 20 ms Input fuse 20 A super fast 32 V 6 3 x 32 mm 30 A super fast 65 V 6 3 x 32 mm External battery supply 4 5 V 4 5 V Output 1 Rated output voltage UAN1 5 1 V DC 0 5 5 1 V DC 0 5 Rated output current IAN1 18 A DC 40 A DC Basic load 0 5 A 1 6 A typical 3 1 A worst ...

Page 128: ...12 5 24 V DC 25 12 5 Rated output current IAN2 1 A DC 2 8 A DC Total current X2 and front terminals 1 A max 2 8 A max Ripple 1 of UA2 1 of UA2 Spikes 2 of UA2 2 of UA2 Protection and monitoring Current limiting for overload 1 to 1 3 IAN2 1 to 1 3 IAN2 Green LED 24V o k for UA2 LED lights up if UA2 19 9 V to 21 1 V LED lights up if UA2 19 9 V to 21 1 V Output 3 Rated output voltage UAN3 15 V DC 5 1...

Page 129: ...max Rechargeable battery Type Capacity Rated voltage Service life in operation see Section 4 3 4 for backup times Nickel cadmium 1 2 Ah 3 6 V 6 years at 40 o C 104 o F Service life of fans approx 50 000 h at 40 o C approx 50 000 h at 40 o C Weight approx 5 8 kg approx 5 8 kg Noise emission 58 dBA 58 dBA Environmental data See technical specifications of the S5 135U 155U CC 4 Power Supply Units Sys...

Page 130: ...tabilized output voltage of 24 V and can be used with SIMATIC S5 systems to supply power for load circuits and enable inputs of modules of the U Periphery The load power supply module has safe electrical separation to VDE 0160 Design The module is designed in the double Eurocard format for the ES 902 packaging system A 20 pin front connector contains all the terminals for the supply voltage DC vol...

Page 131: ...s The outputs of the load power supply are given in the following table Outputs Ratings Description Continuous short circuit protected power output 1L 4 A For resistive and inductive load 4 outputs 2L to 5L 0 5 A each For resistive load max capacitive load 50nF Voltage Selector Switch Fuse Accessible from Below Strip for Front Connector 24 V 4 A Load Power Supply System Manual 4 62 C79000 B8576 C1...

Page 132: ...correctly 1 red LED Short circuit at outputs 2L to 5L Controls The voltage selector switch is on the basic module and is set to 230 V when delivered see switch labelling Front connector Signal lines for the load power supply module must be connected via a front connector The front connector is not supplied with the power supply module and must be ordered separately You have a choice of crimp conne...

Page 133: ...22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 red green green green green green LED Pin Front Strip H L Overload Signal Undervoltage Signal for 2L to 5L 24 V DC Outputs 1L 4A 0 5A 0 5A 0 5A 0 5A 2L 3L 4L 5L 2L 3L 4L 5L L Inhibit Inputs L N PE 120 230 V AC 50 Hz 24 V 4 A Load Power Supply System Manual 4 64 C79000 B8576 C199 03 ...

Page 134: ...lector switch must agree with the AC supply at the site Note For 120 V AC a 2 A slow fuse must be used Connecting the AC leads The following must be provided when connecting the AC leads to a stationary installation A protective device fuse or circuit breaker and an isolating device to isolate the module AC leads must be connected according to VDE 0100 and VDE 0160 4 24 V 4 A Load Power Supply Sys...

Page 135: ...outputs 2L to 5L the outputs will be switched off When the short circuit has been corrected 2L to 5L will return automatically to normal operation the module switches off all LEDs off output 1L was overloaded with a current of more than 5 5 A for a few seconds when the overload has been removed the AC supply must be briefly switched off and on again 24 V 4 A Load Power Supply System Manual 4 66 C7...

Page 136: ...z 47 to 63 Hz AC fuse at 230 V AC at 120 V AC 1 A slow 2 A slow Isolation Yes Input current Rated value at 230 V AC at 120 V AC 0 85 A 1 55 A Inrush current at 230 V AC at 120 V AC 10 A 5 A Output voltage Rated value Tolerance 24 V 2 V Maximum output current Output 1L Outputs 1L to 5L 4 A 0 5 A each resistive load only max capacitive load 50 nF Total current for output 1L to 5L 4 A max Overload si...

Page 137: ...r units without fan Clearance from PCBs 40 mm 0 to 60 o C 0 to 55 o C Insulation voltage to VDE 0160 Between AC supply and protective conductor housing Between outputs and protective conductor housing 1500 V AC 500 V AC 24 V 4 A Load Power Supply System Manual 4 68 C79000 B8576 C199 03 ...

Page 138: ... A 4 5 1 Technical Description The power supply unit offers the following functions System power supply All system voltages needed to operate the CC are supplied The 15 V supply needed to operate the SINEC H1 system can be incorporated in the power supply unit by fitting an auxiliary submodule Voltage supply for backup A lithium battery ensures data backup when power is switched off or fails Heat ...

Page 139: ...dard setting 5 1 V DC 0 5 6 3 V 10 A Test socket To measure output IA1 3 V max output current of the PSU linearity range 0 5 V 1 6 A to 3 V 40 A 7 Power Supply o k Bus Green LED The LED lights up to indicate presence of the 15 V output voltage if the 15 V auxiliary submodule is fitted and 24 V output voltage 8 DC 15V 24V Bus Test sockets a To measure output voltage UA2 24 V DC 25 24 b To measure o...

Page 140: ...ets Sockets for external 3 4 V backup voltage Caution Observe the appropriate VDE specifications especially VDE 0100 The terminals at the front are suitable for a conductor cross section of up to 4 mm2 solid or 2 5 mm2 flexible Ensure adequate strain relief of the connections 15 V auxiliary submodule You can add a 15 V auxiliary submodule to the 6ES5 955 3NA12 power supply unit e g if you wish to ...

Page 141: ... fan fault only LED indication relay signal F R closed F R open Battery fault will be indicated by fault state of the signalling relay contacts 2 3 closed Battery undervoltage 2 7 V results in battery fault signal jumper MM NN Apart from Batt Low LED and output of signal BAU the signalling relay can be activated as of Version 6 of the PSU Battery fault will not be indicated by fault state of the s...

Page 142: ...itor output The Fan Fault LED lights up simultaneously Relay contacts 2 1 closed fan running Relay contacts 2 3 closed fan failure Relay contacts 2 3 closed this is also the normally closed contact during power OFF failsafe Caution If an immediate shutdown is not possible jumper F R must be opened In this case you must ensure that the power supply is switched off after 60 s at the latest This can ...

Page 143: ...ry backup voltage in order and fan running Relay contacts 2 3 closed backup voltage under 2 7 V or fan failure Note The signalling relay in the power supply unit will drop out in the event of a fan fault or backup battery fault The user s circuitry for the signalling relay must therefore be suitable for both types of fault If the signalling relay drops out because of a backup battery fault and the...

Page 144: ... only be removed when no power is applied When the power supply unit is pulled out the connection between backup battery and backplane bus is retained the backup supply for the modules is thus ensured Installing the 15 V auxiliary submodule The auxiliary submodule see ordering information for order number may only be inserted when the power is off Remove the power supply unit fit the 15 V auxiliar...

Page 145: ...g the external supply voltage off and on again and the power supply unit is again operational if the overvoltage was not the result of an internal fault You can insert an air filter with filter holder in the bottom of the housing of the power supply unit Observe the voltage level of 3 4 V and correct polarity when applying an external backup voltage The backup battery is supplied separately and mu...

Page 146: ...s 1 2 Relay Contacts 2 3 Switched off Open Closed In normal operation Closed Open During fault Open Closed The LEDs indicate the following faults LED Cause Action Fan Fault LED lights up A fan fault has occurred Replace fan Batt low LED lights up The battery voltage has dropped below 2 7 V Replace backup battery 4 6ES5 955 3NA12 Power Supply Unit System Manual C79000 B8576 C199 03 4 77 ...

Page 147: ...V at the Ext Batt sockets The backup battery must be replaced every 3 years at the latest irrespective of memory configuration and backup operation Replace the battery as follows Step Action 1 Pull the cover downwards 2 Pull the battery submodule forwards and out and remove it 3 Replace the battery 4 Ensure correct polarity 5 Once the new battery is fitted and system voltage is On press the Reset ...

Page 148: ...ing the fans The expected service life of the fans see Technical Specifications depends on their operating time ambient temperature and ambient conditions In the event of fan failure during operation subsequent damage to modules for example is avoided by the activated fan monitor jumper F R closed the power supply unit is switched off In individual cases a preventive replacement of fans at suitabl...

Page 149: ...without fan with fan 0 71 typical 0 60 typical Stored energy time for power failure 5 ms Input fuse 6 A fast 250 V 6 3 x 32 mm Output 1 Rated output voltage UAN1 5 1 V DC 0 5 Rated output current IAN1 10 A DC Ripple 1 of UA1 Static voltage tolerances at 10 load variation at 5 variation of UE at temperature variation 1K 0 02 of UA1 0 04 of UA1 0 02 of UA1 Dynamic voltage tolerances at load surge fr...

Page 150: ...nt must not exceed 0 8 A Output 3 with 15 V auxiliary submodule Rated output voltage UAN3 15 V DC 5 Rated output current IAN3 0 5 A DC Ripple 5 of UAN3 Protection and Monitoring Overvoltage protection output is short circuited at UA3 Undervoltage signal LED 15 V 24 V o k on front plate goes off at Overcurrent protection IA3 by current limiting Test socket for UA3 18 5 V 14 V 3 0 5 to 1 5 A on fron...

Page 151: ...secondary and test voltages No Weight 3 75 kg Environmental data See Technical Specifications of the S5 135U 155U CC RFI suppression DIN VDE 0871 A 6ES5 955 3NA12 Power Supply Unit System Manual 4 82 C79000 B8576 C199 03 ...

Page 152: ...odule 5 9 Controls and indicators 5 10 Startup 5 15 5 1 3 Interfaces of the CPU 948 5 17 5 1 4 Technical Specifications 5 18 5 2 CPU 928B 5 21 5 2 1 Technical Description 5 21 Application 5 21 Design 5 21 User memory 5 22 PG Interface SI1 5 22 Second interface SI2 5 23 Process interrupt processing 5 24 5 2 2 Installation and Startup 5 24 Jumper settings 5 24 Removing and inserting the module 5 24 ...

Page 153: ... 46 Startup 5 50 5 4 3 Technical Specifications 5 51 5 5 374 Flash EPROM Cards 5 53 5 5 1 Technical Description 5 53 5 5 2 Notes on Operation 5 53 5 5 3 Technical Specifications 5 54 5 6 376 Memory Submodules 5 55 5 6 1 Technical Description 5 55 5 6 2 Notes on Operation 5 55 5 6 3 Technical Specifications 5 56 5 7 377 Memory Submodules 5 57 5 7 1 Technical Description 5 57 5 7 2 Notes on Operatio...

Page 154: ...ircuitry 5 79 Data transmission rate 5 80 Pin assignments of the TTY submodule 5 80 Jumper settings on the TTY submodule 5 81 Standard connecting cables for the TTY submodule 5 82 5 8 5 RS422 A 485 Submodule 5 85 Application 5 85 Circuitry 5 85 Data transmission rate 5 86 Pin assignments of the RS422 A 485 submodule 5 86 Jumper settings on the RS422 A 485 submodule 5 87 Standard connecting cables ...

Page 155: ...ontroller containing a CPU 948 is known as an S5 155U PLC A programmable controller containing CPUs 928B 928 and or 922 and not the CPU 948 is known as an S5 135U PLC You can fit a flash EPROM memory card containing your user program in the CPU 948 For the CPUs 928B 928 and 922 there are RAM or EPROM submodules for the purpose CPUs 948 and 928B have apart from the programmer interface a second ser...

Page 156: ...bytes of internal user memory RAM A SIMATIC S5 flash EPROM memory card known as a memory card for short in the following can be inserted in the CPU 948 as the storage medium for user program and user data The contents of the memory card are copied into the internal RAM of the CPU upon overall reset The programming language is STEP 5 LAD CSF STL SCL The CPU 948 processes all STEP 5 operations at ve...

Page 157: ...f double Eurocard format which are screwed to each other The two PCBs must not be separated The front plate width of the module is 2 2 3 standard plug in stations i e 40 mm In the central controller rack the CPU 948 occupies two slots 5 CPU 948 System Manual C79000 B8576 C199 03 5 7 ...

Page 158: ...pending on the CPU slot see also Section 4 1 1 INTE INTF INTG The interrupts you wish to use must be enabled by inserting the jumper plugs provided The jumper socket is situated on the basic board above the receptacle for the memory card The exact location is given in the following figure Note All other jumpers are required for quality testing by the manufacturer You must not change these jumper s...

Page 159: ...ct the correct slot based on the labelling of the locking bar Insert the CPUs in the S5 135U 155U PLC from the extreme left at slot 11 3 Push the module evenly into the guide rail until the lever over the locking pin is horizontal 4 Press the locking pin inwards on the bottom of the module and rotate it 90o clockwise 5 Secure the upper locking bar Removal Proceed as follows to remove the CPU Step ...

Page 160: ...e for S5 155U CPU948 Memory Card Mode Switch LED green LED red LED red Momentary Contact Mode Switch Fault Indicator LEDs red Fault Indicator LED red Interface Fault Indicator LED red Order Number and Version Interface SI1 PG Interface 15 Way Release Lever Locking Pin SI1 SI2 Second Serial Interface SI2 Receptacle for Interface Module Figure 5 2 Controls and Indicators of the CPU 948 CPU 948 Syste...

Page 161: ...uring an overall reset the internal RAM is re initialized i e existing data will be erased and the contents of the memory card if present will be copied into the internal RAM RESET Momentary contact switch up During a reset all flags timers counters and the process image will be erased OB 20 will be invoked Processing of the user program will start from the beginning again Restart Momentary contac...

Page 162: ...s on off off The CPU is in the RUN state cyclic operation on on on Appears briefly after power up of the unit off off off CPU is in the initial start or program check state off on off CPU is in the soft STOP state off rapid flashing off CPU is in the soft STOP state Overall reset has been requested by switch or from the operating system off slow flashing off CPU is in the soft STOP state An error ...

Page 163: ...e Possible causes Module failure Module removed during operation in the STOP state or in the Off state without subsequent restart A timeout occurred during access to the user memory ADF LED on The user program has referred to an address in the process image under which no module was inserted in the I Os or was not entered in DB 1 during the last restart ZYK LED on The preset cycle time monitor has...

Page 164: ...o communication possible Internal fault SI2 Interface is initialized and ready LED SI2 is always off if no interface module is inserted off on SI1 Interface is initialized and ready SI2 No communication possible Wrong module inserted or internal fault off off Both interfaces are initialized and ready LED SI2 is always off if no interface module is inserted CPU 948 System Manual 5 14 C79000 B8576 C...

Page 165: ...he red STOP LED is now permanently lit 1 MC Momentary contact 2 BASP Command output inhibit If the red SYS FAULT LED also lights up an error has occurred during overall reset In this case the measures described must be repeated If necessary switch the system voltage off and on again If the LED is still lit the module is faulty Restart Continue as follows Step Action Result 4 Set the mode switch to...

Page 166: ...issible Step Action Result 1 Set the mode switch from STOP to RUN Red STOP LED goes off RUN LED lights up Red BASP LED goes off For maintenance purposes or in the event of a fault this startup without user program in single processor operation can serve to establish whether the CPU is operating without errors CPU 948 System Manual 5 16 C79000 B8576 C199 03 ...

Page 167: ... CPU 948 as a PG interface Physical adaptation is achieved with a PG module see also Section 5 8 Interface Submodules A detailed description of PG interfaces can be found in the CPU 948 Programming Guide Communication via parallel backplane bus with SINEC H1 A PG PLC link via SINEC H1 allows very advanced communication between the partners For example the user software can be loaded into the CPU 9...

Page 168: ...e 5 V 5 Current consumption at 5 V 3 6 A typical Backup voltage 3 4 V Backup current 10 µA typical at 25 o C P area O area IM3 area IM4 area Total Digital inputs with process image Digital inputs without process image or analog inputs 1024 max 1024 max 64 max 2048 max 128 max 2048 max 128 max 2048 max 128 max 1024 max 7168 max 448 max Digital outputs with process image Digital outputs without proc...

Page 169: ...or operating system Integrated special function organization blocks OB OB 121 122 124 126 131 133 141 143 150 151 153 200 202 205 222 223 254 255 Integrated serial interface PG interface Optional serial interface PG interface with PG submodule Backplane bus S5 bus Dimensions w x h x d 40 6 x 233 4 x 160 mm Weight Approx 1 kg 5 CPU 948 System Manual C79000 B8576 C199 03 5 19 ...

Page 170: ...ing and very fast word processing The following program processing levels are possible Cyclic Time controlled 9 different timebases Real time controlled Interrupt driven hardware interrupt Delayed from Version 6ES5 928 3UB12 The programming language is STEP 5 Design The electronic circuitry of the CPU 928B is on two PCBs basic and expansion boards in the double Eurocard format Both PCBs are screwe...

Page 171: ...operation of PG interface SI1 via the front connector of the CPU 928B and of the coordinator is not possible Electrically it is merely a PG interface which can be operated via two different terminals Switching the programmer online without a job request is already sufficient to operate the interface If you wish to utilize a second PG interface for connection of a PG or OP the connection must be ma...

Page 172: ...data transmission with the open driver V 24 submodule RS 232C TTY submodule RS422 A 485 submodule only in the RS422 A module To utilize the second interface for data transmission via the SINEC L1 bus you need the SINEC L1 submodule from Version 6ES5 928 3UB12 The CPU 928B is delivered without an interface submodule You can operate the CPU 928B without an integral interface submodule The opening to...

Page 173: ...al input module or a suitable operating CP IP module No jumper setting on the CPU 928B is required Please note however that the usable interrupt line on the backplane bus depends on the CPU slot and must be set accordingly on the I O module see Section 4 1 5 2 2 Installation and Startup Jumper settings Note All jumpers on the CPU 928B are required by the manufacturer for quality testing You must n...

Page 174: ...e locking pin is horizontal 4 Press the locking pin inwards on the bottom of the module and rotate it 90o clockwise 5 Secure the upper locking bar Removal Proceed as follows to remove the CPU Step Action 1 Release the upper locking bar of the central controller 2 Release the locking pin of the module 3 Press the release lever downwards and pull the module forwards and out of the central controller...

Page 175: ...Indicator LEDs red PG Interface 15 Pin Interface SI1 Release Lever Locking Pin Interface Fault Indicator LEDs red Interface 1 Interface 2 RUN STOP RUN STOP RÜCKSETZEN RESET URLÖSCHEN OVERALL RESET SI1 SI2 QVZ ADF ZYK BASP Order Number and Version Receptacle for Interface Submodule Interface SI2 SI2 SI1 6ES5 928 3UB12 CPU 928B Figure 5 3 Front Plate of the CPU 928B CPU 928B System Manual 5 26 C7900...

Page 176: ...act switch down With an overall reset all RAM areas are erased and initialized both on the CPU and on a RAM submodule RESET Momentary contact switch up During a reset all flags timers counters and the process image will be erased OB 20 will be invoked Processing of the user program will start from the beginning again Restart Momentary contact switch at midpoint With a restart processing of the use...

Page 177: ... is in the STOP state An overall reset has been requested This request can be initiated by the CPU itself or by operator action LEDs for fault indication and signalling QVZ LED on During direct access or process image update a module addressed by the program no longer acknowledges although either it has acknowledged in single processor operation upon reset of the CPU 928B in the area of the proces...

Page 178: ...dling can be found in the CPU 928B Programming Guide LED SI 1 LED SI 2 Cause on on No communication possible at both interfaces Internal error on off SI1 No communication possible Internal error SI2 If used interface is initialized and ready off on SI1 Interface is initialized and ready SI2 No communication possible Wrong interface submodule inserted or wrong parameters for interface or internal e...

Page 179: ...ode switch to STOP 5 Hold the MC switch in the RESET setting and simultaneously set the mode switch from STOP to RUN Red STOP LED goes off Green RUN LED lights up Red BASP LED goes off The CPU is now in the RUN state but still has no user program Restart You can also carry out a manual restart of the CPU 928B with the mode switch The CPU 928B Programming Guide will indicate when a manual restart i...

Page 180: ...rent consumption at 5 V 5 A typical Current consumption at 24 V 760 mA max Backup voltage 3 4 V Backup current without user RAM submodule 20 µA typical at 25 o C P area O area IM3 area IM4 area Total Digital inputs with process image Digital inputs without process image or analog inputs 1024 max 1024 max 64 max 2048 max 128 max 2048 max 128 max 2048 max 128 max 1024 max 7168 max 448 max Digital ou...

Page 181: ...o 39 interfaces for operating system Integrated special function organization blocks OB See Pocket Guide Integrated serial interface PG interface Optional serial interface Via interface submodules optionally as V 24 TTY RS 422A 485 or PG interface SINEC L1 interface from Version 6ES5 928 3UB12 Backplane bus S5 bus Dimensions w x h x d 40 64 x 233 4 x 160 mm Weight Approx 1 kg CPU 928B System Manua...

Page 182: ...d for open loop tasks and word processing optimized for closed loop tasks The following program processing levels are possible Cyclical Time controlled 9 different timebases Interrupt driven hardware interrupt The programming language is STEP 5 Design The CPU 928 comprises two PCBs PCB 1 and PCB 2 in the double Eurocard format in a sandwich assembly The two PCBs have plug in interconnections and a...

Page 183: ... given in the ordering information Process interrupt processing There is an interrupt line IR in the PLC for each CPU It can be used when the reaction to one or more events must occur with higher priority than the reaction to other events To process an interrupt cyclic program processing is interrupted and the program stored in OB 2 OB for interrupt processing is inserted Refer to the CPU 928 Prog...

Page 184: ...slot head horizontal 2 Select the correct slot based on the labelling of the locking bar Insert the CPUs in the S5 135U 155U from slot 11 3 Push the module evenly into the guide rail until the lever over the locking pin is horizontal 4 Press the locking pin inwards on the bottom of the module and rotate it 90o clockwise 5 Secure the upper locking bar Removal Proceed as follows to remove the CPU St...

Page 185: ...bmodule Mode Switch LED green LED red Momentary Contact Mode Switch Fault Indicator LEDs red PG Interface 15 Way Release Lever Locking Pin RUN STOP RUN STOP RÜCKSETZEN RESET URLÖSCHEN OVERALL RESET QVZ ADF ZYK BASP Order Number and Version 6ES5 928 3UA12 Figure 5 4 Front Plate of the CPU 928 CPU 928 System Manual 5 36 C79000 B8576 C199 03 ...

Page 186: ...act switch down With an overall reset all RAM areas are erased and initialized both on the CPU and on a RAM submodule RESET Momentary contact switch up During a reset all flags timers counters and the process image will be erased OB 20 will be invoked Processing of the user program will start from the beginning again Restart Momentary contact switch at midpoint With a restart processing of the use...

Page 187: ...nd was not caused by the CPU itself off off The CPU is in the INITIAL START or program check state off slow flashing The CPU is in the STOP state The CPU has caused a transition to the STOP state possibly also for the other CPUs If you set the mode switch to STOP the flashing LED becomes continuously lit off rapid flashing The CPU is in the STOP state An overall reset has been requested This reque...

Page 188: ...ltiprocessor or single processor operation and has been recognized as present during the reset Possible causes Module failure Module was pulled out during operation in the stop state or in the Off state without a subsequent reset ADF LED on The user program has referenced an I O address under which no module is inserted ZYK LED on The maximum cycle time has been exceeded BASP LED on Command output...

Page 189: ...STOP 5 Hold the MC switch in the RESET setting and simultaneously set the mode switch from STOP to RUN Red STOP LED goes off Green RUN LED lights up Red BASP LED goes off The CPU is now in the RUN state but still has no user program Restart You can also carry out a manual restart of the CPU 928 with the mode switch The CPU 928 Programming Guide will indicate when a manual restart is permissible St...

Page 190: ...3 5 A typical Backup voltage 3 4 V Backup current without user RAM submodule 20 µA typical at 25 o C P area O area IM3 area IM4 area Total Digital inputs with process image Digital inputs without process image or analog inputs 1024 max 1024 max 64 max 2048 max 128 max 2048 max 128 max 2048 max 128 max 1024 max 7168 max 448 max Digital outputs with process image Digital outputs without process imag...

Page 191: ... which 253 are freely available Organization blocks OB OB 1 to 39 interfaces for operating system Integrated special function organization blocks OB See Pocket Guide Dimensions w x h x d 40 64 x 233 4 x 160 mm Weight Approx 1 kg CPU 928 System Manual 5 42 C79000 B8576 C199 03 ...

Page 192: ...used The CPU 922 is particularly suitable for word processing closed loop control and arithmetic calculation Binary signal processing is also possible The following program processing levels are possible Cyclic Time controlled 1 timebase Interrupt driven hardware interrupt The programming language is STEP 5 Design The module is designed as a plug in PCB of double Eurocard format The module provide...

Page 193: ...ers are given in the ordering information Process interrupt processing There is an interrupt line IR in the S5 135U 155U PLC for each CPU It can be used when the reaction to one or more events must occur with higher priority than the reaction to other events To process an interrupt cyclic program processing is interrupted and the program stored in OB 2 is inserted Refer to the CPU 922 Programming ...

Page 194: ...entral controller 2 Select the correct slot based on the labelling of the locking bar Insert the CPUs in the S5 135U 155U from slot 11 3 Push the module evenly into the guide rail 4 Secure the upper locking bar Removal Proceed as follow to remove the CPU Step Action 1 Release the upper locking bar of the central controller 2 Use the grips and gentle upward and downward motion to pull the CPU forwa...

Page 195: ...emory Submodule Mode Switch LED green LED red Momentary Contact Mode Switch Fault Indicator LEDs red PG Interface 15 Way RUN STOP RUN RESET STOP RÜCKSETZEN URLÖSCHEN OVERALL RESET QVZ ADF ZYK BASP Order Number and Version Grip Grip 6ES5 922 3UA11 Figure 5 5 Front Plate of the CPU 922 CPU 922 System Manual 5 46 C79000 B8576 C199 03 ...

Page 196: ...act switch down With an overall reset all RAM areas are erased and initialized both on the CPU and on a RAM submodule RESET Momentary contact switch up During a reset all flags timers counters and the process image will be erased OB 20 will be invoked Processing of the user program will start from the beginning again Restart Momentary contact switch at midpoint With a restart processing of the use...

Page 197: ...nd was not caused by the CPU itself off off The CPU is in the INITIAL START or program check state off slow flashing The CPU is in the STOP state The CPU has caused a transition to the STOP state possibly also for the other CPUs If you set the mode switch to STOP the flashing LED becomes continuously lit off rapid flashing The CPU is in the STOP state An overall reset has been requested This reque...

Page 198: ...or or single processor operation and has been recognized as present during the reset Possible causes Module failure Module was pulled out during operation in the STOP state or in the Off state without a subsequent reset ADF LED on The user program has referenced an I O address in the process image under which no module is inserted ZYK LED on The maximum cycle time has been exceeded BASP LED on Com...

Page 199: ...STOP 5 Hold the MC switch in the RESET setting and simultaneously set the mode switch from STOP to RUN Red STOP LED goes off Green RUN LED lights up Red BASP LED goes off The CPU is now in the RUN state but still has no user program Restart You can also carry out a manual restart of the CPU 922 with the mode switch The CPU 922 Programming Guide will indicate when a manual restart is permissible St...

Page 200: ... V 2 2 A typical Backup voltage 3 4 V Backup current without user RAM submodule 20 µA typical at 25 o C P area O area IM3 area IM4 area Total Digital inputs with process image Digital inputs without process image or analog inputs 1024 max 1024 max 64 max 2048 max 128 max 2048 max 128 max 2048 max 128 max 1024 max 7168 max 448 max Digital outputs with process image Digital outputs without process i...

Page 201: ...which 253 are freely available Organization blocks OB OB 1 to 39 interfaces for operating system Integrated special function organization blocks OB See Pocket Guide Dimensions w x h x d 20 32 x 233 4 x 160 mm Weight Approx 0 5 kg CPU 922 System Manual 5 52 C79000 B8576 C199 03 ...

Page 202: ...n 5 5 2 Notes on Operation Programming a memory card You can program and erase the 374 memory card off line on the SIMATIC S5 programmers The link to the PG is provided by a special connector or programming adapter into which the memory card is inserted A description of EPROM programming can be found in the STEP 5 manual Inserting and removing a memory card Memory cards can be inserted and removed...

Page 203: ...to Standard C 22 2 No 142 Report LR 63533 Supply voltage during a read operation 5 V 5 Current consumption during a read operation at 5 V 200 mA max Access time tACC 200 ns Operating temperature 0 to 55 o C Storage temperature 0 to 60 o C Relative humidity Up to 95 at 25 o C no condensation Number of programming cycles 10 000 Dimensions H x D x W 54 x 85 x 5 mm Weight Approx 50 g 374 Flash EPROM C...

Page 204: ...an be found in the ordering information 5 6 2 Notes on Operation Programming the memory submodules You program the 376 memory submodules off line on the SIMATIC S5 programmers The link to the PG is provided by the EPROM programming interface integrated in the PG A description of EPROM programming can be found in the STEP 5 manual Use an adhesive label to cover the EPROM window erasing window after...

Page 205: ...Canada The following approvals have been obtained UL Listing Mark Underwriters Laboratories UL to Standard UL 508 Report E 85972 CSA Certification Mark Canadian Standard Association CSA to Standard C 22 2 No 142 Report LR 63533 Supply voltage during a read operation 5 V 5 Current consumption during a read operation at 5 V 200 mA max Access time tACC 250 ns Operating temperature 0 to 55 o C Storage...

Page 206: ...the following capacities Without Battery Backup With Battery Backup 16 Kbytes 64 Kbytes 32 Kbytes 64 Kbytes The order numbers for the 377 memory submodules can be found in the ordering information 5 7 2 Notes on Operation Loading RAM submodules 377 memory submodules are loaded online from the PG in the CPU A description of loading the individual submodules or the entire program can be found in the...

Page 207: ...is can result in the loss of data To protect the battery the 377 memory submodule has a cover on both sides The button cell battery with terminal lugs is secured on the submodule with screws on two holders When the grip is swivelled in you can see the battery fault LED Operational states There are three different operational states for the RAM submodule with battery backup Normal operation In this...

Page 208: ...ttery backed RAM are retained Battery monitoring and battery fault The battery of the battery backed RAM submodule is monitored When the RAM submodule goes to normal operation battery backed RAM is in the CPU supply voltage of the PLC is switched on the battery monitor on the submodule detects the following faults Submodule battery is not present Submodule battery is faulty voltage less than 2 6 V...

Page 209: ...ance from the PCB and pull it up 2 Insert the submodule battery and secure it with a screw on the left and on the right Ensure correct polarity 3 Close the cover again Caution Improper replacement of the battery can result in explosion hazard It should only be replaced by the same type or an equivalent one recommended by the manufacturer Used batteries should be disposed of according to the manufa...

Page 210: ...or removing the RAM submodule into or out of the CPU switch the PLC power supply off this is to ensure that data of the RAM submodule are not corrupted Inserting unprogrammed memory submodules Initial situation The CPU is in the programmable controller The power supply of the PLC is switched off The mode switch of the CPU is at STOP Step Action 1 First insert the battery in the RAM submodule 2 Ins...

Page 211: ...out an overall reset 4 Switch the power supply off 5 Remove the unprogrammed memory submodule 6 Insert the programmed memory submodule 7 Switch the power supply on 8 Carry out a reset Removing memory submodules Before removing the RAM submodule check whether the battery is still in order if the battery fault LED on the RAM submodule is lit whilst the PLC supply voltage is switched on the contents ...

Page 212: ...5 Operating temperature 0 to 55 o C Storage temperature 40 to 70 o C Relative humidity Up to 95 at 25 o C no condensation Dimensions H x D x W short type 55 x 58 x 14 mm Weight Approx 40 g 60 g Submodules without battery backup Current consumption at 5 V 100 mA max 16 64 Kbytes 200 mA max 32 Kbytes Backup current standby Approx 20 µA typ 16 64 Kbytes Approx 40 µA typ 32 Kbytes Backup voltage UCMOS...

Page 213: ...A max Backup current 13 µA typ Backup voltage UCMOS 2 7 to 3 6 V Submodule battery Lithium button cell 3 V 200 mAh Type CR 2430 LF 1 2W from VARTA Backup time 1 year min at 25 o C Access time tACC 150 ns 377 Memory Submodules System Manual 5 64 C79000 B8576 C199 03 ...

Page 214: ... bus from Version 6ES5 928 3UB12 The second serial interface of the CPU 948 can be used as A PG interface for PG and operator panels Using the interface submodules To use the second interface as you require a PG interface the PG submodule an interface for data transmission with RK 512 computer link procedures 3964 3964R or open driver the V 24 RS 232C or TTY or RS 422 A 485 submodule only in RS 42...

Page 215: ...e Section 5 8 5 SINEC L1 submod see Section 5 8 6 When the interface submodule is delivered the jumpers are already set so that you can usually fit it immediately 2 Switch off the power supply of your PLC 3 Remove the CPU 4 Slacken both screws with which the cover of the submodule receptacle is secured on the CPU and remove the cover 5 Insert the interface submodule through the front plate into th...

Page 216: ...eady described or close the receptacle with its cover Use the fixing screws of the submodule 5 Insert the CPU in the central controller 6 Switch the power supply of your PLC on again Note Since the interface module is secured to the CPU with screws interference pulses are given a path to ground via the shield of the CPU The CPU should only be operated with the submodule receptacle closed by a cove...

Page 217: ...bmodule is equipped with a transmitter and a receiver for 20 mA current loop signals The loop current is always fed in from the PG The following figure shows the circuitry for current loop signals of the standard cable Data transmission rate The rate for data transmission via the PG interface is always 9600 baud Transmitter Receiver Current Direction Arrows CPU with PG Receiver Transmitter PG Modu...

Page 218: ...rrent Direction Remarks 1 Housing GND GNDext 2 RxD 3 VPG 5 V_ 4 24 V from bus 5 0 V GND GNDint 6 TxD 7 TxD 8 Housing GND GNDext 9 RxD 10 24 V GND Current return 11 20 mA Current source transmitter 12 0 V GND GNDint 13 20 mA Current source receiver 14 VPG 5 V_ 15 0 V GND GNDint 9 8 1 15 î From partner to CPU From CPU to partner 5 Interface Submodules System Manual C79000 B8576 C199 03 5 69 ...

Page 219: ...submodule immediately J1 is set to select whether the PG submodule is to be operated in the CPU 928B CPU 948 or in the CPU 945 1 2 3 J1 Operation in CPU 928B CPU 948 Operation in CPU 945 Backplane Connector Front Connector 15 Pin Sub D Type J1 3 2 1 Figure 5 8 PG Submodule Jumper Settings when Delivered Interface Submodules System Manual 5 70 C79000 B8576 C199 03 ...

Page 220: ...ng information Connecting cable CPU PG Housing GND 1 Shield Housing GND 8 24 25 9 2 RxD RxD Receiver 10 22 TxD 6 12 23 12 V Transmitter 20 6 12 V TxD Transmitter 7 8 21 Receiver 12 V 12 V 17 4 3 2 20 mA TxD TxD 20 mA 20 mA RxD RxD 20 mA K1 K2 K3 Baudrate Setting CPU SI1 or SI2 with PG Submodule PG PG Adapter PG 7xx Figure 5 9 PG Submodule Standard Connecting Cable 5 Interface Submodules System Man...

Page 221: ...re not needed and not used for the standard procedures of communication types RK 512 3964 3964R and open driver Exception RTS CTS with the open driver The following applies to V 24 signals Logic 0 is represented by a voltage U 3V Logic 1 is represented by a voltage U 3V If you fabricate the connecting cables yourself note that unused inputs at the partner station may have to be connected to quiesc...

Page 222: ... D1 103 TxD Output 3 D2 104 RxD Input 4 S2 105 RTS Output 5 M2 106 CTS Input 6 M1 107 DSR Input 7 E2 102 GND 8 M5 109 DCD Input 18 PS3 141 Output Not supported 20 S1 2 108 2 DTR Output 22 M3 125 RI Input 23 S4 111 Output 25 PM1 142 Input Not supported The signal numbering complies with DIN 66020 V 24 RS 232C the signal designations are the abbreviations used internationally RS 232C 25 14 13 1 5 In...

Page 223: ...e over the polarity of the transmit and receive data with jumpers J3 and J5 1 2 3 J3 Transmit data in normal polarity Transmit data negated J5 Receive data in normal polarity Received data negated Backplane Connector Front Connector 25 Pin Sub D Type J 2 J 1 J 3 J 4 J 5 J 6 J 8 J 9 J 7 Figure 5 11 V 24 Submodule Jumper Settings when Delivered Interface Submodules System Manual 5 74 C79000 B8576 C1...

Page 224: ...in 5 Standard connecting cables of the V 24 submodule Standard cables for connecting the V 24 submodule of the CPU to the partner station are available from Siemens in various lengths up to 16 m Order numbers and lengths can be found in the ordering information Connecting cable for CPU CP 524 CPU 525 CP 544 CPU CP 524 525 CP 544 RxD 7 Shield 2 7 TxD Receiver Transmitter TxD 2 3 RxD Receiver Transm...

Page 225: ...Modem N10 RxD 7 Shield 3 3 7 1 TxD Receiver Transmitter TxD 2 2 RxD Receiver Transmitter RTS CTS 4 5 Housing GND 1 Figure 5 13 V 24 Submodule Connecting Cable for CPU N10 Modem Interface Submodules System Manual 5 76 C79000 B8576 C199 03 ...

Page 226: ...face in the CPU and in the printer 13 14 1 10 19 7 Shield 3 2 7 1 Receiver Receiver 9 10 18 21 Housing 2 3 Transmitter Transmitter 5 25 Housing GND CPU DR 210 211 DR 230 231 RxD TxD CTS TxD RxD Busy TTY Assignments TTY Assignments Figure 5 14 V 24 Submodule Connecting Cable for CPU DR 210 211 DR 230 231 5 Interface Submodules System Manual C79000 B8576 C199 03 5 77 ...

Page 227: ...7 3 2 7 TxD Receiver Transmitter TxD 2 RxD Receiver Transmitter Shield 1 RTS CTS Housing GND 1 3 RTS CTS Housing GND 4 5 4 5 CPU Figure 5 15 Example of a Connecting Cable CPU CPU for RTS CTS Flow Control Interface Submodules System Manual 5 78 C79000 B8576 C199 03 ...

Page 228: ...ped with a transmitter and receiver for 20 mA current loop signals Shown in the following figure is the typical circuitry for current loop signals The loop current can be fed in both by the TTY submodule and by the partner station Only the side supplying the current is non floating Caution With longer line lengths you should arrange your line so that the transmitter always supplies the current Cur...

Page 229: ...A Data transmission rate A maximum of 9600 bps is permissible for data transmission with the TTY submodule Pin assignments of the TTY submodule Shown in the figure are the pin assignments of the 25 pin subminiature D type connector in the front plate of the TTY submodule Pin Designa tion Current direction Remarks 1 Shield 9 24 V external This connection is changed over between 24 V internal and 24...

Page 230: ...d Transmit data in normal polarity J2 Receive data in normal polarity Receive data negated The 24 V source voltage for generation of the loop current can be allocated with jumper J3 1 2 3 24 V will be applied from Pin 9 of the sub D connector J3 24 V will be applied from the backplane connector internally Backplane Connector J3 J4 J2 J1 1 2 3 Front Connector 25 Pin Sub D Type 1 2 3 Figure 5 17 TTY...

Page 231: ...d in the ordering information Connecting cable for CPU CP 524 CP 525 CP 544 CPU CP 524 525 CP 544 Transmitter 24 V 24 V Transmitter Shield RxD RxD 20 mA TxD TxD 13 14 21 10 19 1 RxD RxD 20 mA TxD TxD 20 mA 12 20mA Receiver Receiver Housing GND Housing GND 1 19 10 12 14 13 21 CPU CP 524 525 CP 544 Figure 5 18 TTY Submodule Connecting Cable for CPU CP 524 CP 525 CP 544 Interface Submodule System Man...

Page 232: ...nt plate Shield CPU Transmitter 13 Receiver 14 Transmitter 24 V 24 V IM 512 12 13 23 11 24 25 Device ID 1 Receiver 19 10 Housing GND Housing 0 2 14 5 2 17 6 18 15 3 2 2 RxD RxD TxD TxD 20 mA 20 mA RxD 20 mA TxD TxD 20 mA RxD Figure 5 19 TTY Submodule Connecting Cable CPU IM 512 5 Interface Submodule System Manual C79000 B8576 C199 03 5 83 ...

Page 233: ...e CPU and in the printer 13 14 Receiver 1 Transmitter 24 V 24 V Receiver Transmitter 10 19 7 Shield 3 2 7 1 9 10 18 21 Housing 2 3 5 25 Housing GND CPU RxD RxD TxD TxD 20 mA 20 mA TxD RxD V 24 Assignments V 24 Assignments DR 210 211 DR 230 231 Figure 5 20 TTY Submodule Connecting Cable CPU DR 210 211 DR 230 231 Interface Submodule System Manual 5 84 C79000 B8576 C199 03 ...

Page 234: ...ceive lines Apart from the transmit and receive lines the RS422 A 485 submodule has a number of control and signalling lines to CCITT Recommendation X 24 and ISO 8481 In association with the above types of communication however these control and message signals are not required and need therefore not be wired The RS422 A 485 is a differential voltage interface and therefore exhibits higher rejecti...

Page 235: ... plate of the RS422 A 485 submodule Pin Des to CCITT X 24 Input Output Remarks 1 Shield 2 T A Output 3 C A Output 4 R A Input Output In full duplex operation only data can be received on this two wire line 5 I A Input 6 S A Input 7 B A Output 8 GND 9 T B Output 10 C B Output 11 R B Input Output In full duplex operation only data can be received on this two wire line 12 I B Input 13 S B Input 14 B ...

Page 236: ... so that the break state can be recognized Pin 4 R A of the front connector lies above a resistance on 5 V Pin 11 R B of the front connector lies above a resistance on ground If you replug the jumpers on 10 12 and 6 8 the two wire line R is preset as follows pin 4 R A of the front connector lies above a resistance on ground Pin 11 R B of the front connector lies above a resistance on 5 V The break...

Page 237: ...ou can switch the two wire line B as an input or an output Jumper 17 19 two wire line B is switched as an output The line X B can be used as an input X A is connected to ground default Jumper 15 17 two wire line B is switched as an input The line X B cannot be used With the following jumper setting you can either place the signal PS3 or the internal transmitting frequency TxCint on the two wire li...

Page 238: ...quency RxCint is used as the receive frequency Jumpers 8 10 3 5 the frequency transmitted via the two wire line S is used as the transmit and receive frequency Jumpers 10 12 3 5 the frequency transmitted via the two wire line S is used as the transmit frequency the internal receive frequency RxCint is used as the receive frequency With the following jumper setting you can set the submodule for syn...

Page 239: ...er numbers and lengths can be found in the ordering information Connecting cable for CPU CP 524 CP 544 T A R A T B R B 2 9 4 11 R A T A R B T B G G 4 11 2 9 8 8 Shield 1 1 Housing GND Housing GND Receiver Receiver Transmitter CPU CP 524 CP 544 Transmitter GND GND CPU CP 524 CP 544 Figure 5 23 RS422 A 485 Submodule Connecting Cable for CPU CP 524 CP 544 Interface Submodule System Manual 5 90 C79000...

Page 240: ... L1 submodule is equipped with a transmitter and a receiver for 20 mA current loop signals Shown in the following figure is the circuitry for the current loop signals Data transmission rate Data transmission via the SINEC L1 interface always takes place at 9600 bps Transmitter Receiver Current Direction Arrows CPU with Partner Receiver Transmitter SINEC L1 Submodule Figure 5 24 SINEC L1 Submodule ...

Page 241: ...esignation Current Direction Remarks 1 Housing GND GNDext 2 RxD 3 VPG 5 V_ 4 24 V from bus 5 24 V GND 6 TxD 7 TxD 8 Housing GND GNDext 9 RxD 10 24 V ground Current return 11 20 mA Current source transmitter 12 24 V ground 13 20 mA Current source receiver 14 VPG 5 V_ 15 24 V ground 9 8 1 15 î from partner to CPU from CPU to partner Interface Submodule System Manual 5 92 C79000 B8576 C199 03 ...

Page 242: ... to the SINEC L1 bus system is provided by the BT 777 bus terminal A detailed description of the bus terminal can be found in the manual entitled SINEC L1 Bus System 6ES5 998 7LA11 The order number can be found in the ordering information Backplane Connector Front Connector 15 Pin Sub D Type X8 X7 X10 X9 X6 1 3 2 Figure 5 25 SINEC L1 Submodule Jumper Settings when Delivered 5 Interface Submodule S...

Page 243: ...NEC L1 submodule in the CPU to a partner Connecting cable CPU partner point to point communication e g CPU 928B 941 945 Transmitter 24 V 24 V Transmitter Shield RxD RxD 20 mA TxD TxD 9 2 6 7 1 RxD RxD M TxD TxD M 11 20mA Receiver Receiver Housing GND Housing GND 1 7 6 11 2 9 15 CPU 928B CPU 102 103 S5 90U 95U 15 Figure 5 26 SINEC L1 Submodule Connecting Cable for Point to Point Communication via t...

Page 244: ...5V 5 24V 25 17 Transmission rate PG submodule V 24 submodule TTY submodule RS422 A 485 submodule SINEC L1 submodule 9600 bit s fixed 19200 bit s max 9600 bit s max 19200 bit s max when submodule is used in a CPU 9600 bit s fixed Front connector female PG RS422 A 485 SINEC L1 submodule V 24 TTY submodule 15 pin Cannon 25 pin Cannon Transmission cable Shielded four wire line five wire line for RS422...

Page 245: ...ubmodule RS422 A 485 submodule SINEC L1 submodule 40 mA max 0 2 A max 0 1 A max 0 5 A max 170 mA max 380 µA 60 mA 100 mA Design Dimensions WxHxD 16 3 mm x 60 mm x 102 7 mm Weight per interface submodule Approx 0 1 kg Interface Submodule System Manual 5 96 C79000 B8576 C199 03 ...

Page 246: ... Step 1 6 8 Step 2 6 8 Step 3 6 10 Step 4 6 11 Step 5 6 11 Step 6 6 12 Step 7 6 13 Step 8 6 14 Notes relating to multiprocessor start 6 14 6 3 Coordinator Modes 6 15 The Stop state 6 15 Startup 6 15 Normal operation 6 15 Test mode 6 16 6 4 923A Coordinator Module 6 17 6 4 1 Technical Description 6 17 Application 6 17 Design 6 17 Principle of operation 6 18 System Manual C79000 B8576 C199 03 6 1 ...

Page 247: ...ign 6 21 Principle of operation 6 21 PG multiplexer 6 24 6 5 2 Settings on the Coordinator 6 25 Indicators and controls 6 25 Mode switch 6 25 Setting the DIL switches 6 26 Jumpers to switch off the coordination signals 6 29 Fault register 6 29 6 6 Technical Specifications of the Coordinators 6 30 Contents System Manual 6 2 C79000 B8576 C199 03 ...

Page 248: ...ains how to install multiprocessor operation in the S5 135U 155U programmable controller and start operations You will require the 923A or 923C coordinator module The technical functions of these modules are described 6 System Manual C79000 B8576 C199 03 6 3 ...

Page 249: ... The functioning of this module is described in Sections 6 5 and 6 6 For an explanation of data interchange between CPUs in multiprocessor operation and the arrangement of your STEP 5 program please consult the Programming Guide for your CPU Coordinator A coordinator is required in multiprocessor operation The following are available for the S5 135U 155U PLC 923A coordinator COR A and 923C coordin...

Page 250: ...ired etc Procedure overview You can use up to four CPUs in the S5 135U 155U programmable controller The permissible slots are indicated in Chapter 4 Startup can be subdivided into the following steps Step Action 1 Set the number of CPUs inserted from the left on the coordinator 2 If you use communication flags on CPs Mask out the communication flag areas on the coordinator 3 Insert the CPUs and th...

Page 251: ...te The settings of jumpers which are not described in the following text must not be changed X1 X2 EP 2 EP 7 EP 63 EP 62 EP 43 EP 45 J2 J1 Mode Switch RUN STOP TEST 16 9 8 1 16 9 8 1 1 16 9 8 16 9 8 1 16 9 8 1 8 16 9 1 Figure 6 1 Locations of Jumpers on the 923A Coordinator when Delivered Starting the Multiprocessor Operation System Manual 6 6 C79000 B8576 C199 03 ...

Page 252: ...1 JY EP 63 16 9 8 1 JZ Front View S1 S2 S3 S1 on off 1 2 3 4 5 6 S2 1 2 3 4 5 6 on off S3 1 2 3 4 5 6 7 8 on off Figure 6 2 Locations of Jumper Sockets and Switches on the 923C Coordinator and Front View of Switches S1 to S3 when Delivered 6 Starting the Multiprocessor Operation System Manual C79000 B8576 C199 03 6 7 ...

Page 253: ...U slots 2 1 No of occupied CPU slots 3 No of occupied CPU slots 4 1 Setting when delivered Step 2 Setting the communication flag areas IF THEN you use communication flag areas on CPs please consult the relevant manuals you must mask out these areas blocks on the coordinator without fail to avoid duplicated addressing of the communication memory The 256 communication flag bytes can be masked out in...

Page 254: ... F2A0H to F2BFH F2C0H to F2DFH F2E0H to F2FFH Jumper inserted area activated coordinator acknowledges in this area Jumper not inserted area masked out coordinator does not acknowledge in this area Examples You wish to mask out the four communication flag areas with the highest addresses on COR A 16 1 EP 7 EP 60 9 8 8 9 1 16 1 8 9 16 EP 7 Address F200H to F27FH Activated Jumper Inserted Address F28...

Page 255: ...slots none 3b Insert all EPROM or RAM submodules in the CPUs according to the configuration The EPROM submodules must have been previously programmed with a PG none 3c Set all mode switches on the CPUs and on the coordinator to STOP none 1 8 9 16 EP 60 Address F200H to F27FH Activated Jumper Inserted Address F280H to F2FFH Masked Out Jumper Open Figure 6 4 Example of Addressing the Communication M...

Page 256: ...g for the number of occupied CPU slots on the coordinator Are the CPUs inserted at suitable slots Step 5 Executing an OVERALL RESET on all CPUs Ensure that the mode switch on the coordinator is set to STOP Precondition Steps 3 and 4 have been fully executed Action Reaction Execute the OVERALL RESET for each individual CPU Hold the MC 1 mode switch in the OVERALL RESET setting simultaneously set th...

Page 257: ... 0 only in CPU 948 To start multiprocessor operation immediately with all CPU programs you must now load your programs into the individual CPUs After completing these steps however you can load individual programs into certain CPUs into the desired CPU 1 1 You must only load the blocks for CPUs with RAM operations for EPROM operation the inserted EPROMs must contain your user program with DB 1 DX ...

Page 258: ...s of this CPU are read out with the programmer DB 1 error is marked in addition to the usual information There is no output of an ISTACK Remedy Check whether data block DB1 in the CPU was correctly loaded and programmed Symptom 2 After execution of a RESET Undefined states or faults occur at the CPUs e g after a RESTART at CPU 922 it goes to the RUN state although the other CPUs are still at STOP ...

Page 259: ...Us are set to RUN A subsequent start of individual CPUs is not possible Switch the coordinator back to STOP Execute a RESET at all CPUs and then switch the coordinator to RUN again Note During the starting phase processing of the start OBs the STOP and RUN LEDs remain off at all CPUs The RUN LED only lights up continuously when the CPUs go over to cyclic program processing Notes relating to multip...

Page 260: ...by the user the type of start can be the same for all CPUs or arbitrarily different After the start synchronization by the system programs the CPUs simultaneously go to RUN cyclic operation Normal operation and Stop in the event of faults The transition of individual CPUs is synchronized as long as the preset start synchronization in the relevant CPUs has not been changed by DX 0 programming i e o...

Page 261: ...also Figure 6 2 Reaction of the CPUs When the coordinator mode switch is set from STOP to TEST the CPUs can be started individually There is therefore no synchronized transition to cyclic program processing The output of signal BASP is suppressed on all CPUs even if there is an error If an error occurs with a CPU switched to RUN only this one goes to the Stop state in the test mode The error is in...

Page 262: ... between CPUs via communication flags Note The 923A coordinator module cannot be used in multiprocessor operation if a CPU 948 is fitted in the 135U 155U PLC If you execute global memory access in multiprocessor operation I O area with addresses 0000H EFFFH with the CPU 928B and or the CPU 928 you must use the COR 923C as the coordinator Design The COR 923A is designed as a plug in PCB of double E...

Page 263: ... If the bus enable signal has been emitted by the coordinator for a CPU this CPU can extend the enable time with the bus lock signal However the user has no influence on this The bus enable assignment sequence begins with CPU 1 after the Reset signal is removed by the power supply and enables the CPUs in the following order according to the preset number of CPUs CPU 1 CPU 2 CPU 3 CPU 4 CPU 1 CPU 2...

Page 264: ...ate the exchange of data in the I O area Please consult the Programming Guides of the CPUs to program these functions 6 4 2 Settings on the Coordinator User control A three stage mode switch on the front plate serves for user control it has the settings RUN STOP and TEST The functions of the mode switch and its use are explained in Sections 6 2 and 6 3 Mode Switch for RUN STOP and TEST Figure 6 6 ...

Page 265: ...ntral controller To coordinate multiprocessor operation i e the simultaneous use of two to four CPUs CPU 948 CPU 928B CPU 928 CPU 922 Communication memory only in the central controller For the interchange of data between CPUs via communication flags and data blocks Central programmer connection PG MUX For the programming and startup of up to 8 modules via one PG connection To program a programmab...

Page 266: ... front connector to a programmer OP operator control panel or the CP 530 and CP 143 Principle of operation Bus arbitration The COR 923C cyclically allocates a bus enable signal to each of the two to four CPUs in the S5 135U 155U PLC Only during this time can the relevant CPU utilize the common S5 bus The assignment of bus enable signals takes place in time division multiplex operation On the COR 9...

Page 267: ...g for monitoring of the bus lock signal is 2 ms If the signal remains active for a longer duration the COR 923C emits a signal which results in a Stop of all CPUs The CPU which emitted the bus lock signal for too long a duration is marked by the CPU in a readable register under address FEFFH fault register see Figure 6 8 The assigned BUS FAULT LED in the front plate of the COR 923C lights up The r...

Page 268: ...to the same I O address see Programming Guides operations SES and SEF Addressing method for the page memory vector register The vector register serves to form subaddresses of several memories in a common address area The register is an 8 bit register which is written to under address FEFFH It cannot be read out The page memory contains four pages of 1 Kbyte An identification number is assigned to ...

Page 269: ...ust be within the range 1 to 31 decimal You set the lowest of these numbers the base address with DIL switch S2 in binary code The maximum of eight numbers are allocated to the slots of the PLC see following table All eight numbers or slots are assigned to switch S3 the lowest number to switch S3 1 and the highest number to switch S3 8 The setting of station numbers and the base address are descri...

Page 270: ...1 4 to S1 6 to set the number of CPUs served by the COR 923C Setting the Coordination Section S2 2 to S2 6 Base address S3 1 to S3 8 Activating the slots to be Mode Switch for RUN STOP and TEST PG interface 15 Pin IF FAULT LED Indicates fault at the serial interface If the interface is not in use the LED is permanently lit BUS FAULT LEDs These are allocated to the relevant CPUs and light up when t...

Page 271: ... to S1 6 You may only set one switch The factory setting is Number of CPUs 2 see below Factory setting Switch Setting Meaning on off S1 1 S1 2 S1 3 S1 4 S1 5 S1 6 x x x x x x Test mode see also Sec 6 3 Number of CPUs 2 Number of CPUs 3 Number of CPUs 4 S1 on off 1 2 3 4 5 6 S2 1 2 3 4 5 6 on off S3 1 2 3 4 5 6 7 8 on off Figure 6 10 DIL Switches on the COR 923C Settings when Delivered 923C Coordin...

Page 272: ... Significance 8 Significance 4 Significance 2 Significance 1 base address 1 PG multiplexer activating addresses You use switch S3 to activate the numbers and slots to be reached via the COR 923C Factory setting Switch Setting Meaning Slot No in the S5 135U 155U on off S3 1 S3 2 S3 3 S3 4 S3 5 S3 6 S3 7 S3 8 x x x x x x x x Base address 0 Base address 1 Base address 2 Base address 3 Base address 4 ...

Page 273: ...ce 8 8 Significance 4 Significance 2 2 Significance 1 10 Activating the required slots for the S5 135U 155U PLC Switch Setting Meaning Slot No in the S5 135U 155U Operable Slots End Address on off S3 1 S3 2 S3 3 S3 4 S3 5 S3 6 S3 7 S3 8 x x x x x x x x Base address 0 Base address 1 Base address 2 Base address 3 Base address 4 Base address 5 Base address 6 Base address 7 11 27 43 59 75 83 91 99 11 ...

Page 274: ...he bus monitor in the event of a bus error Each CPU is assigned one bit of the fault register which is set to 1 in the event of an error The register is cleared each time the Stop signal becomes inactive The fault register can be read by all CPUs allowing central functions to be initiated Note The fault register and the page register are at address FEFFH FFEFFH with the CPU 948 The page register i...

Page 275: ...0 o C Relative humidity 95 max at 25 o C no condensation Operating altitude 3500 m max above sea level Supply voltage 5 V 5 5 V 5 24 V 25 15 Current consumption at 5 V 0 5 A typical 1 1 A typical Current consumption at 24 V 60 mA Minimum backup voltage 2 7 V Backup current 100 nA typical 2 µA typical Acknowledgement time for access to communication memory via S5 Bus 320 ns typical Transmission rat...

Page 276: ...ce Modules 7 11 7 2 1 Indicators and Controls 7 12 7 2 2 Modes Jumper Assignments of the IM 301 7 13 7 3 The 304 and 314 Interface Modules 7 15 7 3 1 Indicators and Controls 7 16 7 3 2 Modes Jumper Assignments of the IM 304 7 17 7 3 3 Modes Jumper Assignments of the IM 314 7 19 7 4 Technical Specifications 7 22 7 4 1 6ES5 721 Connecting Cable 7 23 7 4 2 6ES5 760 Terminator 7 24 System Manual C7900...

Page 277: ...the EU interface modules IM 300 3 IM 300 5 IM 301 3 IM 301 5 and IM 304 as well as the CC interface modules IM 312 3 IM 312 5 IM 310 and IM 314 Other IMs such as the IM 307 IM 317 and the IM 308 IM 318 are described in separate manuals see Catalog ST 54 1 The IM 306 CC interface module is described in the S5 115U PLC manual A general overview of the applications of individual IMs can be found in C...

Page 278: ... of which may be IM 300 5s You can use one IM 300 in an EU 183U or EU 185U Application of the IM 300 and IM 312 An IM 300 EU interface module is complemented by an IM 312 or IM 306 CC interface module Use the following IMs depending on the connected EU EU Interface Module EU Type CC Interface Module IM 300 5 C 6ES5 300 5CA11 EU 184U EU 187U IM 312 5 IM 300 3 6ES5 300 3AB11 EU 183U EU 185U only I O...

Page 279: ...to each IM 300 5L 5LB11 The ERs are supplied with operating voltage via the IMs Note The maximum permissible current over each connection of the IM 300 5LB11 is 2 A The connection of central controller and expansion unit to the IM 300 5LB11 is provided exclusively by the 705 0 connecting cable It is available in two lengths 0 5 m and 1 5 m refer to the ordering information for order numbers Addres...

Page 280: ...Ds LEDs LD1 and or LD2 light up if a module inserted in the EU no longer responds to an access by the CPU The IM 312 has no indicators or controls 50 34 18 33 17 1 IM 312 Fault 50 34 18 33 17 1 50 33 17 34 18 1 IM 300 5 Fault I O Module Fault 50 34 18 33 17 1 IM 300 3 Failure I O Module Failure Figure 7 1 Front Plates of the IM 300 and IM 312 The 300 and 312 Interface Modules System Manual 7 6 C79...

Page 281: ...al jumper 4 13 at location 12 for address setting in the extended I O area O area Jumper 1 is open and has no function for operation in the S5 135U 155U PLC X1 X2 12 16 9 8 1 J 1 X3 LED 1 Figure 7 2 Locations of Jumpers on the IM 300 3 when Delivered 7 The 300 and 312 Interface Modules System Manual C79000 B8576 C199 03 7 7 ...

Page 282: ...setting in the extended I O area O area All other jumpers must remain in their factory settings X1 X2 4 16 9 8 1 J 2 J 1 J 3 J 8 X3 X4 LED 1 LED 2 Figure 7 3 Locations of Jumpers on the IM 300 5 5CA11 when Delivered The 300 and 312 Interface Modules System Manual 7 8 C79000 B8576 C199 03 ...

Page 283: ... you insert jumper Q5 the I Os not ready message will be relayed to the CPU All other jumpers must remain in their factory settings X1 X2 X3 X4 M1 P1 Q1Q2 Q3 Q4Q5 Figure 7 4 Locations of Jumpers on the IM 300 5 5LB11 when Delivered 7 The 300 and 312 Interface Modules System Manual C79000 B8576 C199 03 7 9 ...

Page 284: ...Lines 2 m max Figure 7 5 Centralized Communication Between Central Controller and Expansion Units with a Power Supply Unit IM 300 5 S5 135U 155U CC IM 312 5 IM 312 5 IM 312 5 Total Length of Lines 2 m max 1 5m 5 A max 5 A max IM 312 5 EU 184U EU 187U EU 184U EU 187U EU 184U EU 187U EU 184U EU 187U EU 184U EU 187U IM 312 5 0 5m With this arrangement the two cabinets must be electrically interconnec...

Page 285: ... IM 301 EU 183U EU 185U only I O modules IM 310 Apart from the distributed EUs you can connect the following expansion units in a centralized arrangement EU 183U EU 184U EU 187U The centralized connection is made via the upper front connector of the module Use the following interface modules according to the EU to be connected in a centralized arrangement EU Interface Module EU Type CC Interface M...

Page 286: ... or external load voltage 24 V DC fails The IM 310 has no indicators or controls Fault Fault 50 34 18 33 17 1 50 33 17 34 18 1 50 34 18 33 17 1 50 33 17 34 18 1 IM 301 IM 310 Fault Centralized Connection Distributed Connection Figure 7 7 Front Plates of the IM 301 and IM 310 The 301 and 310 Interface Modules System Manual 7 12 C79000 B8576 C199 03 ...

Page 287: ... area All other jumpers must remain in the factory settings If you insert jumper 4 the I Os not ready message will be relayed to the CPU X1 X2 7 16 9 8 1 J 3 J 1 X3 X4 LED 1 LED 2 27 16 9 8 1 J 4 Not on the IM 301 5 Figure 7 8 Locations of Jumpers on the IM 301 when Delivered 7 The 301 and 310 Interface Modules System Manual C79000 B8576 C199 03 7 13 ...

Page 288: ...l EU 183U Centralized 760 0AA11 Terminator Figure 7 9 Connection of EU 183Us to the Central Controller via the IM 301 3 IM 301 5 EU 184U S5 135U 155U CC IM 312 5 EU 187U Additional EU 184U EU 187U Centralized To Additional Expansion Cabinets up to 4 per Im 301 760 0AA11 Terminator EU 183U EU 183U IM 312 3 IM 300 3 IM 310 EU 184U EU 183U IM 312 5 IM 300 5 IM 310 EU 187U All 721 Connecting Cables Ad...

Page 289: ...line length from the CC to the last EU may be 600 m per run You can connect additional EUs in a centralized arrangement to the distributed EUs You can insert up to four IM 304s in one CC The IM 304 EU interface module is complemented by the IM 314 CC interface module In fault tolerant systems you must use the IM 314R CC interface module together with the IM 304 refer to the S5 155H manual EU Type ...

Page 290: ...h S3 for the IM 304 or if an EU which is ready and operational is connected to an interface which is switched off Interface X3 Interface X4 Interface X4 Faulty Fault Signal Interface X3 Faulty Fault Signal Fault Fault 50 34 18 33 17 1 50 33 17 34 18 1 50 34 18 33 17 1 50 33 17 34 18 1 IM 304 IM 314 Figure 7 11 Front Plates of the IM 304 and IM 314 The 304 and 314 Interface Modules System Manual 7 ...

Page 291: ...signments Jumper Location Cable length 10 m max 100 m max 100 to 250 m 250 to 450 m 450 to 600 m Jumper Plug X 11 9 7 5 3 1 10 8 6 4 2 9 7 5 3 1 10 8 6 4 2 9 7 5 3 1 10 8 6 4 2 9 7 5 3 1 10 8 6 4 2 9 7 5 3 1 10 8 6 4 2 X3 X4 X1 X2 LED2 LED1 S3 X14 X15 X12 X11 X13 X21 X22 ON OFF ON OFF Jumper X21 X22 set to OFF if no expansion unit is connected 1 2 3 1 2 3 3 2 1 1 2 3 4 5 6 7 8 9 10 ON OFF Figure 7...

Page 292: ... not ready X14 jumper 1 2 X14 jumper 2 3 Set cable length between 304 314 0 to 100 m 100 to 250 m 250 to 450 m 450 to 600 m X11 Jumper 3 4 Jumper 5 6 Jumper 7 8 Jumper 9 10 1 Jumper X22 is assigned to interface X3 Jumper X21 is assigned to interface X4 All other jumpers and switches must remain at the factory settings ON OFF ON OFF 1 2 3 1 2 3 1 2 3 1 2 3 9 7 5 3 1 10 8 6 4 2 The 304 and 314 Inter...

Page 293: ...J 1 J 2 J 3 Operation in the EU 183U X3 X4 X1 X2 1 2 3 1 2 1 2 3 J 1 J 2 J 3 Operation in the EU 185U X3 X4 X1 X2 1 2 3 1 2 1 2 3 J 1 J 2 J 3 Operation in the ER 701 2 ER 701 3 S5 115U off S1 on off S1 on off S1 on Figure 7 13 Locations of Jumpers on the IM 314 7 The 304 and 314 Interface Modules System Manual C79000 B8576 C199 03 7 19 ...

Page 294: ...e To address the digital and analog I O modules in these areas set the switches by depressing the individual rockers In the STEP 5 standard operation set you only address the P and O areas Module addresses used in the CC cannot be used in the EU in the P area O area IM3 area and IM4 area If you do not insert I O modules in the central controller an address space of 256 bytes is available in each I...

Page 295: ...All 721 Connecting Cables 760 0AA11 Terminator S5 135U 155U CC EU 185U EU 185U IM 300 3 IM 312 3 EU 183U IM 312 3 IM 300 3 EU 184U EU 183U IM 312 5 IM 300 5 IM 314 EU 187U Additional EU 184U EU 187U Centralized 760 0AA11 Terminator EU 183U EU 183U EU 183U EU 185U EU 185U EU 185U IM 314 IM 314 All 721 Connecting Cables Figure 7 14 Communication Between Central Controller and Expansion Units via the...

Page 296: ...minator General Specifications Type of protection IP 20 Insulation class C to VDE 0160 Operating temperature 0 to 55 o C Transportation and storage temperature 40 to 70 o C Relative humidity 95 max at 25 o C no condensation Mechanical requirements See description of central controllers Supply voltage internal 5 V 5 Specifications for Specific IMs Interface module IM 300 IM 300 5CA IM 300 5LB IM 30...

Page 297: ...18 19 2 3 24 25 8 9 22 23 6 7 26 27 10 11 42 43 44 45 28 29 12 13 46 47 30 31 34 35 36 37 38 39 40 41 48 49 14 15 32 33 Connector 50 Way Terminal Core Color wh br gn ye gr pk bl rd wh br gn ye gr pk bl rd wh br gn ye gr pk bl rd wh br gn ye gr pk bl rd wh br gn ye gr pk bl rd wh br gn ye gr pk 21 4 5 18 19 2 3 24 25 8 9 22 23 6 7 26 27 10 11 42 43 44 45 28 29 12 13 46 47 30 31 34 35 36 37 38 39 40...

Page 298: ...9 6 7 4 5 2 3 24 25 22 23 20 21 18 19 12 13 10 11 30 31 28 29 26 27 46 47 44 45 42 43 38 39 34 35 36 37 40 41 14 48 16 50 15 49 6ES5 760 1AA11 8 9 6 7 4 5 2 3 24 25 22 23 20 21 18 19 12 13 10 11 30 31 28 29 26 27 46 47 44 45 42 43 38 39 34 35 36 37 40 41 48 49 15 16 14 50 1 1 1 1 2 1 100 ohms 2 200 ohms Connector Pin 180 ohm Resistor or Jumper 180 ohm Resistor or Jumper Connector Pin Connector Pin...

Page 299: ...emoving and Inserting Modules 8 21 8 2 3 Marking of Modules 8 23 8 2 4 Connecting the Signal Lines 8 24 8 2 5 Connection of Outputs in Parallel and Switching On the Load via a Contact 8 25 8 2 6 Short Circuit Protection and Fusing 8 27 8 2 7 Arc Quenching for Inductive Loads 8 28 8 3 Common Technical Specifications 8 31 8 4 Specification Sheets for the Modules 8 33 8 4 1 6ES5 420 4UA13 Digital Inp...

Page 300: ...4 12 6ES5 454 4UA13 Digital Output Module 8 57 8 4 13 6ES5 455 4UA12 Digital Output Module 8 59 8 4 14 6ES5 456 4UA12 Digital Output Module 8 61 8 4 15 6ES5 456 4UB12 Digital Output Module 8 63 8 4 16 6ES5 457 4UA12 Digital Output Module 8 65 8 4 17 6ES5 458 4UA12 Digital Output Module 8 67 8 4 18 6ES5 458 4UC11 Digital Output Module 8 70 8 4 19 6ES5 482 4UA11 Digital Input Output Module 8 72 Cont...

Page 301: ... and digital output modules The 432 digital input module and the 482 digital input output module have special features These are discussed in separate sections The technical specifications and front connector assignments for the individual modules are shown at the end of this chapter 8 System Manual C79000 B8576 C199 03 8 3 ...

Page 302: ...58 4UC11 32 32 16 16 16 16 8 16 16 16 24 V DC 24 V DC 24 V DC 24 to 60 V AC 115 to 230 V AC 115 to 230 V AC 24 to 60 V DC 60 V relay 250 V AC relay 0 5 A 0 5 A 2 0 A 2 0 A 2 0 A 2 0 A 2 0 A 0 5 A 0 5 A 5 A no yes 1 yes 16 yes 1 yes 2 yes 2 yes 8 yes 16 yes 16 yes 2 Digital input output module 6ES5 482 4UA11 16 inputs and 16 outputs or 24 inputs and 8 outputs 24 V DC 8 5 mA inputs 0 5 A outputs yes...

Page 303: ...ated from outputs of another group but not from each other BASP output inhibit If a digital output module receives a command output inhibit BASP cf Programming Guide and Chapter 4 from the CPU the outputs are set to zero When the supply voltage of the central controller or expansion unit has been switched on or when the CPU is at STOP the outputs are set to zero Signal output short circuit detecti...

Page 304: ...y have red LEDs to indicate short circuits between output lines and ground L within a group Output modules for alternating voltage have red LEDs to indicate a fuse failure Addressing switch Fitted on each module is an addressing switch with six seven or eight rockers to set the module address The modules are protected on both sides by covers 8 1 2 Function of the Enable Inputs The digital input ou...

Page 305: ...ront strip of the module the supply of power to the enable input is interrupted i e the wire jumper in the front connector is removed the module is switched off and can no longer be addressed by the user program When the front connector is swivelled away i e the voltage is removed from the enable inputs a timeout QVZ occurs at the CPU see the Programming Guide for the particular CPU Apart from the...

Page 306: ...an be programmed in the QVZ timeout organization block You must observe the following when configuring systems Switching on At the latest 100 ms after power up of the PLC the voltage must be present at the enable inputs of the I O modules Switching off When the PLC has been switched off the voltage at the enable inputs of the I O modules must still be present as long as voltage is applied to the C...

Page 307: ...ttery c Terminals for 24 V on the front plate of the power supply Common shutdown of the CC EU and load power supply with a 230 V AC supply Proper functioning is ensured if the 24 V load power supply has an output capacitance of at least 4700 µF per 10 A of load current Other units load power supply for 20 or 40 A which do not meet this condition can be adapted to this requirement by connecting a ...

Page 308: ...ed by the input circuitry You can set the reaction time to one of the values 0 3 ms 1 ms or 3 ms with switch S5 Note that the filtering effect decreases with shorter reaction times and interference may be received as useful signals effect of the line length see the technical specifications Operation without process alarm To operate the module without process alarm you can insert it at any slot for...

Page 309: ...not be possible for the alarm OB to be interrupted by process alarms The CPU must process the process alarms with level triggering see Programming Guide of the CPU Scanning the process inputs Example Program the following operations in the corresponding alarm OB L PW132 load I O word T FW10 transfer flag word L PW134 etc T FW12 Only the flag word may be accessed during the cyclic program Accessing...

Page 310: ...e in conjunction with a CPU 948 in single processor operation To operate the 432 digital input module with process alarm via IB 0 you can insert it at any I O slot When you use the module in the CC you must not set any other input module to address 0 i e neither in the normal P nor in the extended O area If you use the module in an EU which is addressed in the normal area you must not set any othe...

Page 311: ...e process image will result in alarm loss Addressing of the module must therefore be above address 127 Double accessing of I O bytes even from different CPUs is not permissible alarm loss The four I O bytes of a module must be scanned successively and in ascending order The scanning of byte n inhibits the input circuit of the module and the scanning of byte n 3 enables them again Settings on the m...

Page 312: ... You can also use the 432 digital input module with process alarm together with other alarm generating modules To operate the module with process alarm via interrupt you must observe the following If a process alarm is generated via an interrupt the I O words of all 432 digital input modules involved in this process alarm must be read in the alarm processing OB with IPs the process alarms must be ...

Page 313: ...lly and individually operated as inputs or outputs Changeover of the I O byte The operation of Channels 1 0 to 1 7 as inputs or outputs merely depends on the user program You define the byte as an input with a read access to the DI DQ you define the byte as an output with a write access The double function of the byte also allows the output byte to be read out Unused channels should not be wired n...

Page 314: ...2 you must set slide switch S2 to setting 1 for operation without the IP 257 Slide Switch S2 Local Bus Interface Figure 8 6 Slide Switch S2 on the DI DQ 482 Technical Description System Manual 8 16 C79000 B8576 C199 03 ...

Page 315: ... bytes QB 0 to 255 or 252 for the DI DQ 482 is the sum of the binary significances established by depressing the individual rockers in the On setting The modules are addressed by the STEP 5 program under their parameters byte address Labelling field You can affix the adhesive label with the desired module address on a labelling field under the addressing switch Suitable labels are supplied with th...

Page 316: ... For a 32 bit module 4 bytes with start address 20 addresses 21 22 and 23 would be decoded internally The next free address would be 24 Addresses already assigned must not be set again However digital input and output modules may be given the same address because they are referenced by different commands in the user program OnSetting SwitchPressed AddressingSwitch AddressBit BinarySignificance oft...

Page 317: ...2 inputs IB 80 or digital output module with 32 outputs QB 80 The address is the sum of binary significances set with the individual coding switches 80 16 64 24 26 OnSetting SwitchPressed IB23 or QB23 128 64 32 16 8 4 2 1 ADB 7 ADB 6 ADB 5 ADB 4 ADB 3 ADB 2 ADB 1 ADB 0 OnSetting SwitchPressed IB80 or QB80 128 64 32 16 8 4 2 1 ADB 7 ADB 6 ADB 5 ADB 4 ADB 3 ADB 2 ADB 1 ADB 0 8 Installation and Start...

Page 318: ...102 118 134 150 166 182 198 214 230 246 7 23 39 55 71 87 103 119 135 151 167 183 199 215 231 247 8 24 40 56 72 88 104 120 136 152 168 184 200 216 232 248 9 25 41 57 73 89 105 121 137 153 169 185 201 217 233 249 10 26 42 58 74 90 106 122 138 154 170 186 202 218 234 250 11 27 43 59 75 91 107 123 139 155 171 187 203 219 235 251 12 28 44 60 76 92 108 124 140 156 172 188 204 220 236 252 13 29 45 61 77 ...

Page 319: ...able circuit Install a digital input output module as follows Step Action 1 Release the upper locking bar on the subrack and swivel it upwards and out 2 Insert the module at the desired slot in the subrack and push it back in the guides 3 Latch the module by rotating the locking pin by 90 at the lower end of the module 4 Engage the front connector on the support pin of the module and swivel it up ...

Page 320: ...by rotating the locking pin by 90o You can pull the module out of the subrack with a grip which swivels outwards 1 Screw 2 Locking pin 3 Support mount 4 Support pin 5 Grip 6 Backplane connector Wiring Comply with VDE Specifications 0100 and 0160 to carry out the wiring of the supply and signal lines which are to be connected to the programmable controllers and front connectors of the modules Detai...

Page 321: ... marking the addressing switch settings 2 Labelling strip with the product designation which is color coded to distinguish between the various module types as well as fields to mark the version and for user related labelling of channels Color codes Digital inputs for DC voltage blue Digital inputs for AC voltage red Digital outputs for DC voltage green Digital outputs for AC voltage orange Update ...

Page 322: ...r Type 6ES5 497 Max No of Con tacts Cross Sec of Signal or Supply Conductor Connector for Rated Voltage Front Con nector Width Module 6ES5 For Operation With Fan Without Fan Crimp connec tion 4UA12 42 0 5 to 1 5 mm2 5 to 60 V DC 20 mm 420 430 431 432 434 441 451 458 4UA22 42 0 5 to 1 5 mm2 V5 to 60 V DC 40 mm 453 454 457 420 430 431 432 434 441 451 453 454 457 458 4UA42 20 0 5 to 1 5 mm2 24 to 230...

Page 323: ...wo outputs the maximum permissible output current corresponds to that of the lower stage The contact e g for manual operation is connected to one of the two L Digital output modules for AC voltage Outputs can be connected in parallel without increasing the load if they are connected to the same phase L and the same neutral conductor N The load must be at least 50 mA per output to keep to the permi...

Page 324: ... are referred to chassis ground Output 1 Output 2 ELR Phase L Manu Load Neutral N ELR Electronic Load Relay ELR al Figure 8 11 Parallel Connection of Outputs for AC Voltage Outputs Reference Potential DQ e g 441 0 V DQ e g 441 0 V 0 V e g 420 DI 0 V e g 420 DI 2 L 1 L I I I I I I I I I AC 230 V DC 24 V _ _ AC 230 V DC 24 V L _ Q L Q L Q Q Q Q L Q Q L Central Ground Point or Rack of the CC EU and C...

Page 325: ...to a resistance which is lower than the specified maximum permissible line resistance In the event of a short circuit two to three times the rated output current flows briefly at the output before the switched electronic short circuit protection becomes effective When selecting the load power supply units therefore allow for the increased short circuit current as well as all connected output loads...

Page 326: ...ircuits are interrupted either operationally by contacts and switches or by fuses in the event of a fault This can result in excessive inductive breaking voltages which put fault free operation at risk You can prevent this with additional external quenching circuitry for the inductive loads L N Digital Output Digital Output AC Voltage DC Voltage L L Contact Switch Contactor Solenoid Valve etc Quen...

Page 327: ...7 V The quenching device must be rated at approximately 15 V and the switched load current e g 1 A Disconnecting the load circuit A quenching device rated for the induced breaking current must be provided at the load see Figure 8 14 The quenching voltage at the load is independent of the module The quenching devices must also ensure that the overvoltages at the switch and in the wiring do not exce...

Page 328: ...ges can result in destruction of the module If the load voltage must be switched for safety reasons you must provide external quenching circuitry at each inductive load see Figure 8 15 Instead with the 453 and 457 modules using two wire switches you can insert a quenching device diode with adequate ratings after contact K from the L line to L Digital Output DC Voltage Digital Output AC Voltage L L...

Page 329: ...its ambient temperature and arrangement of equipment Transportation and storage temperature 40 to 70 o C Temperature variation in operation transportation and storage 10 K h max 20 K h max When delivered under 0 o C allow 3 h min settling time on account of possible condensation Relative humidity in operation transportation and storage 95 max at 25 o C no condensation 95 max at 25 o C no condensat...

Page 330: ...ts 1 5 ms 3 Interference pulse length at digital outputs 1 5 ms 3 4 Circuitry for inductive loads Protective devices to limit the breaking voltage are provided on the digital output modules Additional protective circuitry for the load is only required in exceptional cases Exception 458 digital output module Switching of capacitive loads 50 nF max at full load Safety tests Surge voltage test to IEC...

Page 331: ...capability 100 Permissible line length 600 m max unshielded 1000 m max shielded Power supply Digital section from system bus 5 V 80 mA typical Supply voltage for 2 wire BERO 22 to 33 V Power dissipation rated operation 7 0 W Enable input F F Rated input voltage 24 V DC Input voltage for logic 0 for logic 1 33 to 5 V 13 to 33 V Rated input current 5 mA Permissible linelength 200 m max Voltage test ...

Page 332: ...f input byte 1st byte 0 to 255 possible I Input 1st group not specified in the address 1I0 0 1I0 1 1I0 3 1I0 4 1I0 5 1I0 6 1I0 7 1I0 2 1I1 0 1I1 1 1I1 2 1I1 3 1I1 4 1I1 5 1I1 6 1I1 7 1I2 0 1I2 1 1I2 2 1I2 3 1I2 4 1I2 5 1I2 6 1I2 7 1I3 0 1I3 1 1I3 2 1I3 3 1I3 4 1I3 5 1I3 6 1I3 7 F 1 2 3 4 5 6 7 8 9 10 Block Diagram of Module Inputs 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 3...

Page 333: ...om system bus 5 V 100 mA typical Supply voltage for 2 wire BERO 22 to 33 V Supply voltage L L 24 V 20 to 30 V Current consumption from L L Approx 100 mA Power dissipation rated operation 8 3 W Enable input F F Rated input voltage 24 V DC Input voltage for logic 0 for logic 1 33 to 5 V 13 to 33 V Rated input current 5 mA Permissible line length 200 m max Voltage test to VDE 0160 Between group and g...

Page 334: ...bit 0 to 7 possible Address of input byte 3rd byte 0 to 255 possible I Input 1st group not specified in the address 1I0 0 1I0 1 1I0 3 1I0 4 1I0 5 1I0 6 1I0 7 1I0 2 1I1 0 1I1 1 1I1 2 1I1 3 1I1 4 1I1 5 1I1 6 1I1 7 1I2 0 1I2 1 1I2 2 1I2 3 1I2 4 1I2 5 1I2 6 1I2 7 1I3 0 1I3 1 1I3 2 1I3 3 1I3 4 1I3 5 1I3 6 1I3 7 L F L L L F L L 3 1 2 3 4 5 6 7 8 9 10 BlockDiagram ofModule Inputs 11 12 13 14 15 16 17 18 ...

Page 335: ...er supply Digital section from system bus 5 V 90 mA typical Supply voltage for 2 wire BERO 22 to 72 V Power dissipation rated operation 2 2 to 7 7 W 24 to 60 V Enable input F F Rated input voltage 24 to 60 V DC Input voltage for logic 0 for logic 1 72 to 8 V 13 to 72 V Rated input current 5 mA at 48 V DC Permissible line length 200 m max Voltage test to VDE 0160 Between two groups 1250 V AC Betwee...

Page 336: ...0 to 7 possible Address of input byte byte 0 0 to 255 possible I Input 8th group not specified in the address F 1 2 3 4 5 6 7 8 9 10 BlockDiagram ofModule Inputs 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 g g g g g g g g g g g g g g g g FrontStrip LED Pin 1L 1L 2L 2L 3L 3L 4L 4L 5L 5L 6L 6L 7L 7L 8L 8L 9L 9L 10L 10L 11L 11L 12L 12L 13L 13L 14L 1...

Page 337: ...200 m max unshielded 1 ms 50 m max unshielded 0 3 ms Power supply Digital section from system bus 5 V 200 mA typical Supply voltage for 2 wire BERO 22 to 33 V Power dissipation rated operation 7 5 W Enable input F F Rated input voltage 24 V DC Input voltage for logic 0 for logic 1 33 to 5 V 13 to 33 V Rated input current 5 mA Permissible line length 200 m max Voltage test to VDE 0160 Between two g...

Page 338: ...1I0 1 1I0 3 1I0 4 1I0 5 1I0 6 1I0 7 1I0 2 2I1 0 2I1 1 2I1 2 2I1 3 2I1 4 2I1 5 2I1 6 2I1 7 3I2 0 3I2 1 3I2 2 3I2 3 3I2 4 3I2 5 3I2 6 3I2 7 4I3 0 4I3 1 4I3 2 4I3 3 4I3 4 4I3 5 4I3 6 4I3 7 1 2 3 4 5 6 7 8 9 10 BlockDiagram ofModule Inputs 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g 3 3 4 ...

Page 339: ...ignal active on inactive off Edge Trigger S 3 3 2 1 0 Byte Group Signal Master submodule Jumper X 3 on Slave submodule Jumper X 3 off S 2 Data bit without Slave 1 Slave 2 Slave 3 Slave 4 Slave 5 Slave 6 Slave 7 Slave 1 Slave 0 1 2 Slave 0 2 3 Slave 0 3 4 Slave 0 4 5 Slave 0 5 6 Slave 0 6 7 Slave 0 7 0 1 2 3 4 5 6 7 8 Specification Sheets for the Modules System Manual C79000 B8576 C199 03 8 41 ...

Page 340: ...h TTL CMOS NAMUR 200 m max unshielded 600 m max unshielded Power supply Digital section from system bus 5 V 80 mA typical Supply voltage L L 24 V 20 to 30 V Current consumption at L L 100 mA each Current consumption at LH LH 150 mA each at 15 V input voltage Current output from LH LH 120 mA each at 8 5 V sensor supply NAMUR 2 Power dissipation rated operation 5 5 W Enable input F F Rated input vol...

Page 341: ...Terminal 23 Type of Sensor NAMUR Connect to L 24 V supply Output for sensor supply Jumper to L Terminal 21 CMOS open Connect to 5 to 15 V supply open TTL open Connect to 5 V supply open The types of sensor can be arbitrarily mixed in groups of 16 inputs With CMOS TTL sensors open inputs are at logic 1 LED is lit 8 Specification Sheets for the Modules System Manual C79000 B8576 C199 03 8 43 ...

Page 342: ...3 0 1I3 1 1I3 2 1I3 3 1I3 4 1I3 5 1I3 6 1I3 7 2LH LH L L TTL CMOS L 1I0 0 1I0 1 1I0 3 1I0 4 1I0 5 1I0 6 1I0 7 1I0 2 1I1 0 1I1 1 1I1 2 1I1 3 1I1 4 1I1 5 1I1 6 1I1 7 F F 1LH Q Q Q Q Q Q Q Q TTL CMOS LH LH Sensors with TTL and or CMOS Outputs Sensor Supply L 0V TTL LH 5V CMOS LH 5 15V L 0V _ _ _ _ _ _ _ _ Connectionof Process Signal Lines L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 ...

Page 343: ...0 ms typical 10 to 25 ms Input resistance 3 kilohms typical Coincidence factor total load capability ventilated not ventilated 100 75 at 60 V 100 at 35 o C 100 at 30 V Permissible line length 600 m max unshielded 1000 m max shielded Power supply Digital section from system bus 5 V 100 mA typical Power dissipation rated operation 3 5 W at 24 V 18 0 W at 60 V Enable input F F Jumper in front connect...

Page 344: ...am ofModule Inputs 12 14 16 18 20 25 27 29 31 33 35 37 39 41 g g g g g g g g g g g g g g g g FrontStrip LED Pin Data Memory and S5 Bus Control Shield 1N 1I0 3 2I1 3 2N t t t t t t t t t t t t t t t t Isolation Isolation 1 x20 t 5V Connectionof ProcessSignal Lines Example of connection designation for an input 2 I 1 2 Input 2 2nd bit 0 to 7 possible Address of input byte 1st byte 0 to 255 possible ...

Page 345: ... ms Input resistance 10 kilohms typical Coincidence factor total load capability ventilated not ventilated 100 75 at 230 V AC 100 at 35 o C 100 at 115 V AC Permissible line length 600 m max unshielded 1000 m max shielded Power supply Digital section from system bus 5 V 100 mA typical Power dissipation rated operation 3 5 W at 115 V 17 0 W at 230 V Enable input F F Jumper in front connector Voltage...

Page 346: ... 255 possible I Input 1st group not specified in the address 1N 1I0 1 1I0 2 1I0 0 1I0 4 1I0 5 1I0 6 1I0 7 2N 2I1 0 2I1 1 2I1 2 2I1 4 2I1 5 2I1 6 2I1 7 1L F F 1 2 4 6 8 10 BlockDiagram ofModule Inputs 12 14 16 18 20 25 27 29 31 33 35 37 39 41 g g g g g g g g g g g g g g g g FrontStrip LED Pin Data Memory and S5 Bus Control Shield 1N 1I0 3 2I1 3 2N t t t t t t t t t t t t t t t t Isolation Isolation...

Page 347: ...to 15 ms 20 ms typical 10 to 25 ms Input resistance 10 kilohms typical Coincidence factor total load capability 100 Permissible line length 600 m max unshielded 1000 m max shielded Power supply Digital section from system bus 5 V 80 mA typical Power dissipation rated operation 2 0 W at 115 V 8 5 W at 230 V Enable input F F Jumper in front connector Voltage test to VDE 0160 Between two groups 2000 ...

Page 348: ...ction designation for an input 6 I 0 5 Input 5 5th bit 0 to 7 possible Address of input byte byte 0 0 to 255 possible I Input 6th group not specified in the address F F 1 2 4 6 8 10 BlockDiagram ofModule Inputs 12 14 16 18 20 25 27 29 31 33 35 37 39 41 g g g g g g g g FrontStrip LED Pin Shield t t t t t t t t t 5V 1N 1N 2N 2N 3N 3N 4N 4N 1I0 0 1L 2I0 1 2L 3I0 2 3L 4I0 3 4L Data Memory and S5 Bus C...

Page 349: ...tilated not ventilated 100 50 100 up to 35 o C Permissible line length 400 m max unshielded Power supply Digital section from system bus 5 V 80 mA typical Current consumption from L L 24 V 150 mA typical Power dissipation rated operation 17 0 W Enable input F F Rated input voltage 24 V DC Input voltage for logic 1 for logic 0 13 to 33 V 33 to 5 V Rated input current 5 mA Permissible line length 20...

Page 350: ...t 0 to 7 possible Address of output bytes 2nd byte 0 to 255 possible Q Output 2nd terminal L not specified in the address 1Q0 0 1Q0 1 1Q0 3 1Q0 4 1Q0 5 1Q0 6 1Q0 7 1Q0 2 1Q1 0 1Q1 1 1Q1 2 1Q1 3 1Q1 4 1Q1 5 1Q1 6 1Q1 7 2Q2 0 2Q2 1 2Q2 2 2Q2 3 2Q2 4 2Q2 5 2Q2 6 2Q2 7 2Q3 0 2Q3 1 2Q3 2 2Q3 3 2Q3 4 2Q3 5 2Q3 6 2Q3 7 F 1 2 3 4 5 6 7 8 9 10 Block Diagram of Module Inputs 11 12 13 14 15 16 17 18 19 20 21...

Page 351: ...d 100 50 100 up to 35 o C Permissible line length 400 m max unshielded Power supply Digital section from system bus 5 V 80 mA typical Current consumption from L L 24 V 150 mA typical Power dissipation rated operation 17 0 W Enable input F F Rated input voltage 24 V DC Input voltage for logic 1 for logic 0 13 to 33 V 33 to 5 V Rated input current 5 mA Permissible line length 200 m max Short circuit...

Page 352: ... 0 1Q1 1 1Q1 2 1Q1 3 1Q1 4 1Q1 5 1Q1 6 1Q1 7 2Q2 0 2Q2 1 2Q2 2 2Q2 3 2Q2 4 2Q2 5 2Q2 6 2Q2 7 2Q3 0 2Q3 1 2Q3 2 2Q3 3 2Q3 4 2Q3 5 2Q3 6 2Q3 7 F 1 2 3 4 5 6 7 8 9 10 BlockDiagram ofModule Inputs 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g 2 2 2 2 g FrontStrip LED Pin L L 1L r H H L 2L r ...

Page 353: ...ated 100 25 50 up to 20 o C Permissible line length 400 m max unshielded Power supply Digital section from system bus 5 V 120 mA typical Power dissipation rated operation 49 0 W Enable input F F Rated input voltage 24 V DC Input voltage for logic 1 for logic 0 13 to 33 V 33 to 5 V Rated input current 5 mA Permissible line length 200 m max Short circuit monitoring Indicator for signalling output H ...

Page 354: ...r H F L H 13L F1 2 F5 2 2 F9 2 F13 2 Short Circuit t 1L 1L 2L 2L 3L 3L 4L 4L 5L 5L 6L 6L 7L 7L 8L 8L 9L 9L 10L 10L 11L 11L 12L 12L 14L 14L 15L 15L 16L 16L 13L 1Q0 0 1Q0 0 2Q0 1 3Q0 2 3Q0 2 4Q0 3 4Q0 3 2Q0 1 5Q0 4 5Q0 4 6Q0 5 6Q0 5 7Q0 6 7Q0 6 8Q0 7 8Q0 7 9Q1 0 9Q1 0 10Q1 1 10Q1 1 11Q1 2 11Q1 2 12Q1 3 12Q1 3 14Q1 5 14Q1 5 15Q1 6 15Q1 6 16Q1 7 16Q1 7 13Q1 4 13Q1 4 Data Memory and S5 Bus Control 1 x2...

Page 355: ...lded Power supply Digital section from system bus 5 V 100 mA typical Current consumption from L L 24 V 100 mA typical Power dissipation rated operation 17 5 W Enable input F F Rated input voltage 24 V DC Input voltage for logic 1 for logic 0 13 to 33 V 33 to 5 V Rated input current 5 mA Permissible line length 200 m max Short circuit monitoring Indicator for signalling output H Red LED for 4 outpu...

Page 356: ...1 3 4Q1 4 4Q1 5 4Q1 6 4Q1 7 4L F 1 2 3 4 5 6 7 8 9 10 BlockDiagram ofModule Inputs 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 g g g g g g g g g g g g g g g g 2 2 2 2 FrontStrip LED Pin L L 1L r H H L 3L r r r F L L 1 Data Memory and S5 Bus Control Shield Isolation L L 2 2 2 2 2 2 F1 F2 F3 Short Circuit 2 2 2 2 2 2 2 2 2 F4 t Connectionof Process...

Page 357: ...r 4 outputs Switching current for lamps ventilated not ventilated 40 mA to 2 A 2 5 A max per 4 outputs 40 mA to 1 A 2 5 A max per 4 outputs Max inrush current for 3 ms 20 ms 50 ms 25 A group 15 A group 13 A group Permissible line length 300 m max unshielded Power supply Digital section from system bus 5 V 100 mA typical Power dissipation rated operation 39 0 W Enable input F F Jumper in front conn...

Page 358: ...iagram ofModule Inputs 12 14 16 18 20 25 27 29 31 33 35 37 39 41 g g g g g g g r g g g g g g g g g FrontStrip LED Pin Data Memory and S5 Bus Control Shield 1L 1Q0 3 2Q1 3 2L Isolation Isolation 1 x20 t 5V 2N F2 F1 F4 F3 r r Connectionof ProcessSignal Lines r Example of connection designation for an output 2 Q 1 2 Output 2 2nd bit 0 to 7 possible Address of output byte 1st byte 0 to 255 possible Q ...

Page 359: ...outputs Contactor size per fuse group for all outputs 0 Type 3TB40 to 14 Type 3TB58 at 230 V AC 00 Type 3TJ to 10 Type 3TB54 at 115 V AC 0 Type 3TB40 to 8 Type 3TB52 at 230 V AC 00 Type 3TJ to 4 Type 3TB48 at 115 V AC Max inrush current for 3 ms 20 ms 50 ms 25 A group 15 A group 13 A group Permissible line length 300 m max unshielded Power supply Digital section from system bus 5 V 100 mA typical ...

Page 360: ...iagram ofModule Inputs 12 14 16 18 20 25 27 29 31 33 35 37 39 41 g g g g g g g g g g g g g g g g FrontStrip LED Pin Data Memory and S5 Bus Control Shield 1L 1Q0 3 2Q1 3 2L Isolation Isolation 1 x20 t 5V 2N F2 F1 F4 F3 r r r r Connectionof ProcessSignal Lines Example of connection designation for an output 2 Q 1 6 Output 6 6th bit 0 to 7 possible Address of output byte 1st byte 0 to 255 possible Q ...

Page 361: ... 0 Type 3TB40 to 14 Type 3TB58 at 230 V AC 00 Type 3TJ to 8 Type 3TB52 at 115 V AC Max inrush current for 3 ms 20 ms 50 ms 16 A 8 A 6 5 A Switching capacity per module for UL for CSA 1440 VA max 2000 VA max Permissible line length 300 m max unshielded Power supply Digital section from system bus 5 V 100 mA typical Power dissipation rated operation 18 0 W Enable input F F Jumper in front connector ...

Page 362: ...2 4 6 8 10 BlockDiagram ofModule Inputs 12 14 16 18 20 25 27 29 31 33 35 37 39 41 g g g g g g g g FrontStrip LED Pin Shield t 5V 1L 1L 2L 2L 3L 3L 4L 4L 1Q0 0 1N 2Q0 1 2N 3Q0 2 3N 4Q0 3 4N Data Memory and S5 Bus Control 1 x20 2 5L 5L 6L 6L 7L 7L 8L 8L 5Q0 4 5N 6Q0 5 6N 7Q0 6 7N 8Q0 7 8N 2 r r r r r r r r F1 F5 F8 Connectionof ProcessSignal Lines Example of connection designation of an output 3 Q 0...

Page 363: ...wer dissipation rated operation 13 0 W Enable input F F Rated input voltage 24 to 60 V DC Input voltage for logic 1 for logic 0 13 to 72 V 72 to 8 V Rated input current at 24 V DC at 48 V DC at 60 V DC 2 5 mA 5 mA 6 5 mA Permissible line length 200 m max Short circuit monitoring Indicator for signalling output H H Red LED for 16 outputs Output voltage as L switch for logic 1 for logic 0 L 5 V min ...

Page 364: ... H F L H 13L F1 2 F5 2 2 F9 2 F13 2 Short Circuit t 1L 1L 2L 2L 3L 3L 4L 4L 5L 5L 6L 6L 7L 7L 8L 8L 9L 9L 10L 10L 11L 11L 12L 12L 14L 14L 15L 15L 16L 16L 13L 1Q0 0 1Q0 0 2Q0 1 3Q0 2 3Q0 2 4Q0 3 4Q0 3 2Q0 1 5Q0 4 5Q0 4 6Q0 5 6Q0 5 7Q0 6 7Q0 6 8Q0 7 8Q0 7 9Q1 0 9Q1 0 10Q1 1 10Q1 1 11Q1 2 11Q1 2 12Q1 3 12Q1 3 14Q1 5 14Q1 5 15Q1 6 15Q1 6 16Q1 7 16Q1 7 13Q1 4 13Q1 4 Data Memory and S5 Bus Control 1 x20...

Page 365: ... up to 50 mA 2 Hz max up to 0 3 A 0 5 Hz max up to 0 5 A Coincidence factor total load capability 100 Permissible line length 400 m max unshielded Power supply Digital section from system bus 5 V 80 mA typical Current consumption from L L 200 mA typical Power dissipation rated operation 5 2 W Enable input F F Rated input voltage 24 V DC Input voltage for logic 1 for logic 0 13 to 33 V 33 to 5 V Ra...

Page 366: ...26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 g g g g g g g g g g g g g g g g LED Pin F L 1L 1L 2L 2L 3L 3L 4L 4L 5L 5L 6L 6L 7L 7L 8L 8L 9L 9L 10L 10L 11L 11L 12L 12L 14L 14L 15L 15L 16L 16L 13L 13L F2 2 F6 2 2 F10 2 F14 2 t F1 L L 3 F L L L 498 498 498 498 14Q1 5 14Q1 5 15Q1 6 15Q1 6 16Q1 7 16Q1 7 13Q1 4 13Q1 4 5Q0 4 5Q0 4 6Q0 5 6Q0 5 7Q0 6 7Q0 6 8Q0 7 8Q0 7 1Q0 0 1Q0 0 2Q0 1 3Q0 2 3Q0 2 4Q...

Page 367: ...max FrontStrip ForDCVoltage CurrentSinking SwitchingtoP ForACVoltage 48Vrms max 498 Load Diode 100V 1A Load L L Z Diode82V 5W 60VDCmax L L L N Diode 100V 1A 498 1AB11 RCElementModule 8 Specification Sheets for the Modules System Manual C79000 B8576 C199 03 8 69 ...

Page 368: ...ng frequency with resistive load with inductive load 10 Hz max 2 Hz max Permissible line length 400 m max unshielded Power supply Digital section from system bus 5 V 120 mA typical all outputs active Current consumption from L L 250 mA typical all outputs active Power dissipation rated operation 6 6 W Enable input F F Rated input voltage 24 V DC Input voltage for logic 1 for logic 0 13 to 33 V 33 ...

Page 369: ... 14 16 18 20 22 23 25 27 29 31 33 35 37 39 41 g g g g g g g g g g g g g g g g LED Pin L F t L P0 M0 2Q1 2 2Q1 3 2Q1 1 2Q1 4 2Q1 5 2Q1 6 2Q1 7 M1 L L L L P1 2Q1 0 F1 Connection of Process Signal Lines Front Strip Block Diagram of Module Outputs Data Memory and S5 Bus Control Shield Isolation 1 x2 3 2 1 Example of connection designation for an output 2 Q 1 6 Output 6 6th bit 0 to 7 possible Address ...

Page 370: ...d 5 mA to 0 5 A Switching frequency with resistive load with inductive load 120 Hz max 2 Hz max at 0 3 A 0 5 Hz max at 0 5 A Breaking voltage inductive Limited to L and 27 V Total switching current 4 A max per 8 outputs Coincidence factor total load capability ventilated not ventilated 100 50 100 up to 35 o C Permissible line length 400 m max Current consumption from L L 24 V 150 mA typical Short ...

Page 371: ...I2 0 1I2 1 1I2 2 1I2 3 1I2 4 1I2 5 1I2 6 1I2 7 1I3 0 1I3 1 1I3 2 1I3 3 1I3 4 1I3 5 1I3 6 1I3 7 F 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Pin L L H F L L L Connectionof ProcessSignal Lines 1 x20 Example of connection designation for an output 1 Q 1 6 Input 6 6th bit 0 to 7 possible Address of output byte 1st byte 0 to 255 ...

Page 372: ...Specification Sheets for the Modules System Manual 8 74 C79000 B8576 C199 03 ...

Page 373: ...necting a Compensating Box for Thermal E M F Measurement 9 21 9 3 10 Connecting Resistance Thermometers in the Standard Pt 100 Range 9 22 9 3 11 Connecting Resistance Thermometers in the Extended Pt 100 Range 9 23 9 3 12 Broken Wire Signal 9 24 9 3 13 Connecting Transducers 9 25 9 3 14 Measured Value Representation 9 26 9 3 15 Technical Specifications 9 31 9 4 The 463 Analog Input Module 9 37 9 4 ...

Page 374: ... 6 The 466 Analog Input Module 9 81 9 6 1 Design 9 81 9 6 2 Special Features of the 466 Analog Input Module 9 81 9 6 3 Startup 9 81 9 6 4 Removing and Inserting Modules 9 88 9 6 5 Marking of Modules and Front Connectors 9 90 9 6 6 Connecting the Signal Lines 9 91 9 6 7 Connecting Sensors to the 466 Analog Input Module 9 92 9 6 8 Measured Value Representation 9 95 9 6 9 Technical Specifications 9 9...

Page 375: ...bed in this chapter are the installation wiring and operation of analog input modules and analog output modules The individual modules have special features These are discussed in separate sections 9 System Manual C79000 B8576 C109 03 9 3 ...

Page 376: ...g Range 6ES5 463 4UA12 6ES5 463 4UB12 6ES5 466 3LA11 4 16 8 Yes 4 inputs isolated from 0 V and from each other Yes 1 V 10 V 20 mA 4 to 20 mA 1 25 V 2 5 V 5 V 10 V 20 mA 4 to 20 mA Analog Output Modules Order No of the Module No of Outputs Isolation Groups Output Range 6ES5 470 4UA12 6ES5 470 4UB12 6ES5 470 4UC12 8 8 8 Yes 8 outputs from 0 V Yes 8 outputs from 0 V Yes 8 outputs from 0 V 10 V 0 to 2...

Page 377: ...tential 24 V 3 6 V 20 to 30 V L Mext 0 V Voltage for the isolated enable inputs only required when enable jumper is inserted F 24 V F 0 V Line lengths for Analog input modules with rated input range of 12 mV and 50 mV Analog input modules with rated input range of 500 mV 1 V 5 V 10 V 20 mA and Pt 100 Analog output modules 50 m max for shielded cables laid separately from power system cables see Ch...

Page 378: ... switches on the side with eight rockers for setting the mode and receptacles for range cards The modules are protected by covers on both sides 9 3 2 Function of the Enable Input The 460 module has an enable circuit You can use the enable inputs to switch off individual modules whilst the PLC is in operation This means that The module can no longer be addressed by the user program Modules which ar...

Page 379: ... and load voltage are obtained from the same load supply a shutdown of the 24 V load voltage will result in a timeout When the enable voltage and load voltage are obtained from different load supplies a shutdown of the 24 V load voltage will not result in a timeout With the 460 4UA11 12 modules a shutdown of the load voltage will result in a timeout Jumper inserted Enable input F F active factory ...

Page 380: ... enable inputs Separate or common shutdown of the CC EU and load power supply When there is a need to switch off the load power supply separately without affecting the enabling of modules there are the following possibilities for producing the enable voltage These exist even when the load power supply is used without an additional capacitor and common shutdown 230 V AC supply for CC EU and load po...

Page 381: ...sured if the 24 V load power supply has an output capacitance of at least 4700 µF per 10 A of load current Other units which do not meet this condition can be adapted to this requirement by connecting a 10000 µF 40 V capacitor in parallel F L I OModules 24VDC b a CC EU L Battery 24VPowerSupply 10000 F 40V CC EU F L 230VAC I OModules LoadPowerSupply24V PowerSupply µ 9 The 460 Analog Input Module Sy...

Page 382: ...pping current to the inactive state on the 460 analog input module apply 24 V to pin 24 of the front connector and 0 V to L You must additionally set the mode switch to without broken wire detection In the event of open circuit of the sensor or its line the voltage exceeds the limit and a broken wire is indicated bit 1 in data byte 1 The analog to digital converter encodes the value 0 A broken wir...

Page 383: ...d is that of time controlled program processing With this method certain program segments e g FB 13 are automatically inserted into program processing at the 100 ms rate by a time controlled block OB 13 A constant timebase is thus achieved FB 13 SPRM B LEN 22 ABS SHEET 1 SEGMENT 1 NAME SELSAMPL EXAMPLE OF SELECTIVE SAMPLING 0005 0006 0007 L PW 128 READ ANALOG VALUE 0008 T FW 128 IN TO AUX FLAG FW ...

Page 384: ...specified as a decimal number address bit ADB are marked by dots on the label Press the individual rockers of the addressing switch downwards with a ballpoint pen or similar object but not a pencil The address under which the module is referenced by the STEP 5 program is independent of the slot Start address subaddress For analog input and analog output modules 8 inputs only the lowest address sta...

Page 385: ...ddress 2 x channel no subaddress Example Analog input module with 8 inputs The address is the sum of the significances set with the individual coding switches 160 128 32 27 25 A module with 8 inputs Channel 0 to 7 and start address 160 reserves the address range from 160 to address 160 7 x 2 174 In this example the next free address for another module is 176 Addresses already assigned must not be ...

Page 386: ...e user program Example On an analog input module with start address 160 IB 160 input byte 160 input channel 3 is to be scanned by the program Step Action 1 Affix the self adhesive label with address 160 on the free field under the addressing switch on the module ADB 5 and ADB 7 are marked on the label 2 Press the appropriate rockers of the addressing switch down on the side marked by a dot on the ...

Page 387: ...ut module as follows Step Action 1 Release the upper locking bar on the subrack and swivel it upwards and out 2 Insert the module at the desired slot in the subrack and push it back in the guides 3 Latch the module by rotating the locking pin by 90o at the lower end of the module It must no longer be possible to pull the module forwards 4 Engage the front connector on the support pin of the module...

Page 388: ...m the support pin of the module 4 Release the module by rotating the locking pin by 90o at the lower end of the module You can pull the module out of the subrack with a grip with swivels outwards 1 Screw 2 Locking pin 3 Support mount 4 Support pin 5 Grip 6 Backplane connector Comply with VDE Specifications 0110 and 0160 to carry out the wiring of supply and signal lines which are to be connected t...

Page 389: ...STEP 5 program 2 Labelling strip with the product designation for the module space to mark the module version and label the channels 3 Label with module address and marking of the required settings for the addressing switch 4 Labelling strip for terminal designations or connection diagrams strip in the cover of the front connector 5 Name plate 1 1 2 3 4 5 Figure 9 5 Marking and Labelling of Module...

Page 390: ...l area is 2 x 2 5 mm2 Terminal Type Connector Type 6ES 497 Max No of Contacts Cross Section Connector for Rated Voltage Mounting Width of Module Signal or Supply Conductor Aux Jumper in Connector1 Crimp connection 4UA12 2 42 0 5 mm 2 0 5 mm 2 5 to 60 V DC 20 mm Operation with fan 4UA22 2 42 0 5 mm 2 0 5 mm 2 5 to 60 V DC 40 mm Operation without fan Screw connection 4UB12 42 0 5 to 2 5 mm2 0 5 to 1...

Page 391: ...les Equipotential bonding In the worst case the measuring circuit can develop an excessively high potential on account of a static charge or contact resistances This must be prevented with an equipotential bonding conductor The permissible potential difference UCM between the inputs and the 0 V bus must not be exceeded Depending on the system or type of sensor the potential difference must be kept...

Page 392: ... A 460 analog input module with isolated input is used UCM 60 V AC 75 V DC An equipotential bonding conductor must not be laid here because it would short circuit the busbar U E U CM 0VBus A D AnalogInputModule MUX M M U CM Sensor NotIsolated Range Cardfor 4Inputs Figure 9 7 Measuring Circuit without Equipotential Bonding Conductor for the 460 Analog Input Module The 460 Analog Input Module System...

Page 393: ...ccount in temperature evaluation 20 o C measuring point temperature 0 mV Pins 22 and 23 are extended on analog input modules as an input for the compensating voltage You must select a common input loop for all inputs on mode switch 2 The compensating box must be connected in a floating circuit The power supply unit of the compensating box must have a grounded shield winding to avoid AC system inte...

Page 394: ...d which are not assigned to resistance thermometers voltage range 500 mV 1 If no Pt 100 is connected to CH4 to CH7 other voltages and currents can be measured at these channels with cards 6ES5 498 1AA21 6ES5 498 1AA31 6ES5 498 1AA41 6ES5 498 1AA51 6ES5 498 1AA61 6ES5 498 1AA71 2 When cards 6ES5 498 1AA41 6ES5 498 1AA51 or 6ES5 498 1AA71 are used a short circuit jumper is not required 0 500mV L 460...

Page 395: ...on The mode is printed on the cover of the module as follows resistance thermometer compensated low range You should only use the 6ES5 498 1AA11 range card 50 mV 500 mV Unused inputs must be connected in parallel to a wired input In the following figure for example these are the inputs CH4 to CH7 M M Ch 0 M M Ch 1 M M Ch 2 M M Ch 3 M M Ch 4 M M Ch 5 M M Ch 6 M M Ch 7 Ic Ic L L 6ES5 498 1AA11 6ES5 ...

Page 396: ...not be set for these channels If the mode without broken wire signal is selected on the module an open circuit of the resistance thermometer is indicated with an overflow Unassigned channels can be used for voltage or current measurement Broken wire signal in the extended Pt 100 range If a line of the auxiliary circuit IC IC is interrupted the negative range limit is encoded for all inputs and the...

Page 397: ...a two wire transducer card A D AnalogInputModule MUX M 0VBus M 4 20mA L L Range Cardfor 4Inputs 6ES5 498 1AA51 A D AnalogInputModule MUX M 0VBus M 4 20mA 230VAC Donotexceedmax permissiblepotentialdifference Range Cardfor 4Inputs 6ES5 498 1AA71 A D AnalogInputModule MUX M 0VBus M 0 20mA 230VAC L L L 0V ext Range Cardfor 4Inputs 6ES5 498 1AA51 9 The 460 Analog Input Module System Manual C79000 B8576...

Page 398: ... 0 23 976 0 0 0 0 1 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 1 0 1 0 024 0 0 0 024 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 0 Rated range 1023 1024 24 976 25 0 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 0 1 0 1 0 1 0 0 2047 2048 49 976 50 0 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 0 1 ...

Page 399: ...0 1 0 1 0 1 0 0 1 0 0 1 0 024 0 0 0 0 0 024 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 0 0 Rated range 1023 1024 24 976 25 0 1 1 0 0 0 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 1 0 1 0 1 0 1 0 0 2047 2048 49 976 50 0 1 1 0 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 1 0 1 0 1 0 1 0 0 2049 4095 50...

Page 400: ... value may extend into the overrange The resolution is then 4095 units Unused inputs can be utilized for voltage measurements in the 500 mV range see front connector assignments Extended Pt 100 range In addition to the standard Pt 100 range there is an extended Pt 100 range on the 460 analog input module You can select this with the mode switch The following is printed on the cover of the module t...

Page 401: ... 0 0 0 0 0 0 0 0 0 0 0 0 Rated range 2049 4095 79 99 60 01 50 81 100 60 1 1 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 1 0 0 0 0 0 0 Overrange 4095 60 1 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 Overflow Broken wire 4095 Arbitrary Arbitrary 1 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 Broken wire Ic Ic 2 4095 Arbitrary Arbitrary 1 0 0 0 0 0 0 0 0 0 0 0 1 0 1 1 Broken wire Sensor Measuring line 1 1 Only with broken wire...

Page 402: ... short circuit current of approximately 250 mA flows this sets the overflow bit for this duration at all channels Units Input Current in mA 7 S 6 211 5 210 4 29 3 28 2 27 1 26 0 25 7 24 6 23 5 22 4 21 3 20 2 A 1 E 0 OV 4096 32 000 0 1 1 1 1 1 1 1 1 1 1 1 1 0 1 0 1 Overflow 4095 3072 3071 2561 31 992 24 0 23 992 20 008 0 0 0 0 1 1 1 1 1 1 0 0 1 0 1 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 ...

Page 403: ...20 mA Measuring principle Integrating Isolation Yes 8 inputs tested with respect to 0 V at 500 V AC Permissible potential difference between reference potentials of sensors and the module UCM and between sensors channels 25 V AC 60 V DC max Power supply digital section from system bus analog section from load voltage enabling for module F F tripping current L 5 V 5 130 mA typical 24 V approx 150 m...

Page 404: ...ed to rated value linearity tolerance at 50 mV at 2 5 mV polarity reversal error at 50 mV at 12 5 mV temperature error 1 unit 1 unit 3 unit 1 unit 2 unit 1 x 10 4 K Error caused by modules with input range 1V 5V 10V 20 mA 4 to 20 mA 2 x 10 3 TC 10 x 10 5 K 10 3 TC 5 x 10 5 K Voltage test to VDE 0160 Between inputs and ground point tested at 500 V AC Surge voltage test to IEC 255 4 Between inputs a...

Page 405: ...tch I Digital Section Mode Switch II Analog Section Without reference point compensation With reference point compensation Measuring range Extended Pt 100 range 500 mV mA 50 mV Value and sign Two s complement Gain x1 normal setting Gain x4 Sampling selective cyclic Line frequency 50 Hz 60 Hz Channels 0 to 3 with broken wire signal Channels 4 to 7 Channels 0 to 3 without broken wire signal Channels...

Page 406: ...le scanning mark selected switch positions here mark selected switch positions here broken wire detection channel 0 3 without compensation with compensation resistance thermometer compensated low range 500 mV V ma resistance thermometer uncompensated full range broken wire detection channel 4 7 without broken wire detection SI SII line frequency 60 Hz 50 mV press cyclic scanning VOLTAGE COMPENS IN...

Page 407: ...ou can insert cards with different ranges for four inputs e g for the 500 mV mode 4 inputs range 500 mV 1 card 6ES5 498 1AA11 4 inputs range 10 V 1 card 6ES5 498 1AA31 9 The 460 Analog Input Module System Manual C79000 B8576 C109 03 9 35 ...

Page 408: ...onof ProcessSignal Lines 1 2 3 4 6 8 10 13 15 17 19 21 22 23 25 27 29 31 34 36 38 40 41 42 F L F L Ch 0 Ch 1 Ch 2 Ch 3 Comp Comp Ch 4 Ch 5 Ch 6 Ch 7 Data Memory and S5 Bus Control ADU t Range Card 2 Range Card 1 I c c I L I trip 24 L 3 BlockDiagram oftheModule FrontStrip Pin L L L I const Connection ofProcess SignalLines 1 2 3 4 6 8 10 13 15 17 19 21 22 23 25 27 29 31 34 36 38 40 41 42 F L 1 F L C...

Page 409: ...e two switches on the side with eight rockers for setting the mode and receptacles for range cards The modules are protected by covers on both sides 9 4 2 Function of the Enable Input The 463 module has an enable circuit You can use the enable inputs to switch off individual modules whilst the PLC is in operation This means that The module can no longer be addressed by the user program Modules whi...

Page 410: ...r changing the enable mode The modules have a jumper accessible from above in the vicinity of the addressing switch Jumper inserted Enable input F F active factory setting Jumper open Enable input F F switched off Examples of functioning of the enable inputs To switch off individual subprocesses i e outputs of various modules can be operated from a common load supply and yet activated separately T...

Page 411: ...enable inputs Separate or common shutdown of the CC EU and load power supply When there is a need to switch off the load power supply separately without affecting the enabling of modules there are the following possibilities for producing the enable voltage These exist even when the load power supply is used without an additional capacitor and common shutdown 230 V AC supply for CC EU and load pow...

Page 412: ...a 10000 µF 40 V capacitor in parallel 9 4 3 Special Features of the 463 Analog Input Module The 463 analog input module executes integrating processing of the digital input signals periodic system interference is thus suppressed Adaptation of the measuring range The measuring range for each channel is adapted by appropriately connecting the sensors and with jumpers in the front connector of the mo...

Page 413: ...dots on the label Press the individual rockers of the addressing switch downwards with a ballpoint pen or similar object but not a pencil The address under which the module is referenced by the STEP 5 program is independent of the slot Start address subaddress For analog input and analog output modules 4 inputs only the lowest address start address is set Other addresses subaddresses are decoded o...

Page 414: ...uts The address is the sum of the significances set with the individual coding switches 160 128 32 27 25 A module with 4 inputs Channel 0 to 3 and start address 160 reserves the address range from 160 to address 160 3 x 2 166 In this example the next free address for another module is 168 Addresses already assigned must not be set again OnSetting SwitchPressed IB160 128 64 32 16 8 4 2 1 ADB 7 ADB ...

Page 415: ...n the module ADB 5 and ADB 7 are marked on the label 2 Press the appropriate rockers of the addressing switch down on the side marked by a dot on the module cover Set the other rockers to the opposite setting This way sets the start address of the module ADB 5 and ADB 7 results in 25 27 32 128 160 3 Enter the address 160 3 x 2 166 in the program for input channel 3 9 The 463 Analog Input Module Sy...

Page 416: ...put module as follows Step Action 1 Release the upper locking bar on the subrack and swivel it upwards and out 2 Insert the module at the desired slot in the subrack and push it back in the guides 3 Latch the module by rotating the locking pin by 90o at the lower end of the module It must no longer be possible to pull the module forwards 4 Engage the front connector on the support pin of the modul...

Page 417: ... the support pin of the module 4 Release the module by rotating the locking pin by 90o at the lower end of the module You can pull the module out of the subrack with a grip with swivels outwards 1 Screw 2 Locking pin 3 Support mount 4 Support pin 5 Grip 6 Backplane connector Comply with VDE Specifications 0110 and 0160 to carry out the wiring of supply and signal lines which are to be connected to...

Page 418: ... STEP 5 program 2 Labelling strip with the product designation for the module space to mark the module version and label the channels 3 Label with module address and marking of the required settings for the addressing switch 4 Labelling strip for terminal designations or connection diagrams strip in the cover of the front connector 5 Name plate 1 1 2 3 4 5 Figure 9 16 Marking and Labelling of Modu...

Page 419: ... area is 2 x 2 5 mm2 Terminal Type Connector Type 6ES 497 Max No of Contacts Cross Section Connector for Rated Voltage Mounting Width of Module Signal or Supply Conductor Aux Jumper in Connector1 Crimp connection 4UA12 2 42 0 5 mm 2 0 5 mm 2 5 to 60 V DC 20 mm Operation with fan 4UA22 2 42 0 5 mm 2 0 5 mm 2 5 to 60 V DC 40 mm Operation without fan Screw connection 4UB12 42 0 5 to 2 5 mm2 0 5 to 1 ...

Page 420: ... 1 0 0 0 1 0 0 1 0 1 0 0 0 1 1 0 1 0 1 0 0 0 1 1 0 1 0 1 0 0 0 1 0 0 1 0 1 0 1 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 1 With data format setting 0 to 1023 switch on module 2 With data format setting 256 to 1279 switch on module 3 Overflow 4 Overrange 5 Rated range OV Overflow bit Shunt resistor A 50 ohm shunt resistor is used for the 0 to 20 mA range for 4 ...

Page 421: ...of module F F 5 V 5 150 mA typical 24 V approx 150 mA 24 V approx 7 mA Integrationn time 463 4UA12 463 4UB12 20 ms at 50 Hz 16 2 3 ms bei 60 Hz Encoding time per measured value 463 4UA12 463 4UB12 20 ms at 50 Hz 16 2 3 ms at 60 Hz Cycle time for 4 measured values max delay time of measured value acquisition 463 4UA12 463 4UB12 20 ms at 50 Hz 16 2 3 ms at 60 Hz Input resistance for input ranges 1 V...

Page 422: ...hey are laid separately from power system cables distances of up to 500 m are possible An arbitrary mixture of voltage sensor current sensor two wire and four wire transducers can be connected For two wire transducers there are four short circuit protected supply terminals at the front connector Caution To use two wire transducers the reference potential common input of these channels must be conn...

Page 423: ... Range 0 10V Range 0 20mA Range 4 20mA 2 wiretransd BlockDiagram oftheModule FrontStrip Pin Bus Control t Data Memory Data Memory Data Memory Data Memory L L 10V 1V Common Common 0 10V 0 20mA 4 20mA 10V 1V Common Common 0 10V 0 20mA 4 20mA Ch 0 Ch 1 Ch 2 Ch 3 4x 15V 10V 1V Common Common 0 10V 0 20mA 4 20mA 10V 1V Common Common 0 10V 0 20mA 4 20mA 15V T T T T T T Figure 9 17 Front Connector Assignm...

Page 424: ...The 463 Analog Input Module System Manual 9 52 C79000 B8576 C109 03 ...

Page 425: ... two switches on the side with eight rockers for setting the mode and receptacles for range cards The modules are protected by covers on both sides 9 5 2 Function of the Enable Input The 465 module has an enable circuit You can use the enable inputs to switch off individual modules whilst the PLC is in operation This means that The module can no longer be addressed by the user program Modules whic...

Page 426: ...hanging the enable mode The module has a jumper accessible from above in the vicinity of the addressing switch Jumper inserted Enable input F F active factory setting Jumper open Enable input F F switched off Examples of functioning of the enable inputs To switch off individual subprocesses i e outputs of various modules can be operated from a common load supply and yet activated separately The lo...

Page 427: ...enable inputs Separate or common shutdown of the CC EU and load power supply When there is a need to switch off the load power supply separately without affecting the enabling of modules there are the following possibilities for producing the enable voltage These exist even when the load power supply is used without an additional capacitor and common shutdown 230 V AC supply for CC EU and load pow...

Page 428: ...sured if the 24 V load power supply has an output capacitance of at least 4700 µF per 10 A of load current Other units which do not meet this condition can be adapted to this requirement by connecting a 10000 µF 40 V capacitor in parallel F L I OModules 24VDC b a CC EU L Battery 24VPowerSupply 10000 F 40V CC EU F L 230VAC I OModules LoadPowerSupply24V PowerSupply µ The 465 Analog Input Module Syst...

Page 429: ...p you can switch the tripping current to the inactive state on the 465 analog input modules apply 24 V to pin 24 of the front connector and 0 V to L You must additionally set the mode switch to without broken wire detection In the event of open circuit of the sensor or its line the voltage exceeds the limit and a broken wire is indicated bit 1 in data byte 1 The analog to digital converter encodes...

Page 430: ...t of time controlled program processing With this method certain program segments e g FB 13 are automatically inserted into program processing at the 100 ms rate by a time controlled block OB 13 A constant timebase is thus achieved FB 13 SPRM B LEN 22 ABS SHEET 1 SEGMENT 1 NAME SELSAMPL EXAMPLE OF SELECTIVE SAMPLING 0005 0006 0007 L PW 128 READ ANALOG VALUE 0008 T FW 128 IN TO AUX FLAG FW 128 0009...

Page 431: ...s a decimal number address bit ADB are marked by dots on the label Press the individual rockers of the addressing switch downwards with a ballpoint pen or similar object but not a pencil The address under which the module is referenced by the STEP 5 program is independent of the slot Start address subaddress For analog input and analog output modules 8 or 16 inputs only the lowest address start ad...

Page 432: ...s The address is the sum of the significances set with the individual coding switches 160 128 32 27 25 A module with 8 or 16 inputs Channel 0 to 7 or 0 to 15 and start address 160 reserves the address range from 160 to address 160 7 x 2 174 or 160 to address 160 15 x 2 190 In this example the next free address for another module is 176 or 192 With the 465 analog input module the size of the addres...

Page 433: ...he user program Example On an analog input module with start address 160 IB 160 input byte 160 input channel 3 is to be scanned by the program Step Action 1 Affix the self adhesive label with address 160 on the free field under the addressing switch on the module ADB 5 and ADB 7 are marked on the label 2 Press the appropriate rockers of the addressing switch down on the side marked by a dot on the...

Page 434: ...put module as follows Step Action 1 Release the upper locking bar on the subrack and swivel it upwards and out 2 Insert the module at the desired slot in the subrack and push it back in the guides 3 Latch the module by rotating the locking pin by 90o at the lower end of the module It must no longer be possible to pull the module forwards 4 Engage the front connector on the support pin of the modul...

Page 435: ... the support pin of the module 4 Release the module by rotating the locking pin by 90o at the lower end of the module You can pull the module out of the subrack with a grip with swivels outwards 1 Screw 2 Locking pin 3 Support mount 4 Support pin 5 Grip 6 Backplane connector Comply with VDE Specifications 0110 and 0160 to carry out the wiring of supply and signal lines which are to be connected to...

Page 436: ... STEP 5 program 2 Labelling strip with the product designation for the module space to mark the module version and label the channels 3 Label with module address and marking of the required settings for the addressing switch 4 Labelling strip for terminal designations or connection diagrams strip in the cover of the front connector 5 Name plate 1 1 2 3 4 5 Figure 9 23 Marking and Labelling of Modu...

Page 437: ... area is 2 x 2 5 mm2 Terminal Type Connector Type 6ES 497 Max No of Contacts Cross Section Connector for Rated Voltage Mounting Width of Module Signal or Supply Conductor Aux Jumper in Connector1 Crimp connection 4UA12 2 42 0 5 mm 2 0 5 mm 2 5 to 60 V DC 20 mm Operation with fan 4UA22 2 42 0 5 mm 2 0 5 mm 2 5 to 60 V DC 40 mm Operation without fan Screw connection 4UB12 42 0 5 to 2 5 mm2 0 5 to 1 ...

Page 438: ...ccount in temperature evaluation 20 o C measuring point temperature 0 mV Pins 22 and 23 are extended on analog input modules as an input for the compensating voltage You must select a common input loop for all inputs on mode switch 2 The compensating box must be connected in a floating circuit The power supply unit of the compensating box must have a grounded shield winding to avoid AC system inte...

Page 439: ...the Pt 100 is picked off at measurement inputs M and M If only inputs 0 to 3 are assigned to resistance thermometers you can connect other current and voltage sensors to inputs 4 to 7 by means of a range card If you use the Pt 100 for measurement you cannot utilize channels 12 to 15 Note that the mode of the module is set to the 500 mV voltage range 9 The 465 Analog Input Module System Manual C790...

Page 440: ...65AnalogInputModule MUX A D Card1 U CM U CM Pt100 0 500mV IC IC CH0 CH3 CH4 Card2 U I Iconst CH7 6ES5498 Range Cardfor 4Inputs 6ES5 498 1AA11 Range Cardfor 4Inputs 6ES5 498 1AA11 Range Cardfor 4Inputs 6ES5 498 1AA11 1AA41 1AA71 1AA11 1AA21 1AA31 1AA41 1AA51 1AA61 1AA71 1 Card3 2 5mA Iconst 5V CurrentSource forPt100Operation Card4 2 M M M M Figure 9 25 Connecting a Pt 100 The 465 Analog Input Modul...

Page 441: ... with a wire jumper Without this jumper the error bit would be set for this channel and the value 0 would be encoded Broken wire monitoring When set to resistance thermometer switch 7 of mode switch I of the 465 analog input module allows broken wire monitoring of the IC lines to the resistance thermometer Pt 100 constant current supply In the event of open circuit of this line the error bit is se...

Page 442: ... a two wire transducer card A D AnalogInputModule MUX M 0VBus M 4 20mA L L Range Cardfor 4Inputs 6ES5 498 1AA51 A D AnalogInputModule MUX M 0VBus M 4 20mA 230VAC Donotexceedmax permissiblepotentialdifference Range Cardfor 4Inputs 6ES5 498 1AA71 A D AnalogInputModule MUX M 0VBus M 0 20mA 230VAC L L L 0V ext Range Cardfor 4Inputs 6ES5 498 1AA51 The 465 Analog Input Module System Manual 9 70 C79000 B...

Page 443: ...0 23 976 0 0 0 0 1 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 1 0 1 0 024 0 0 0 024 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 0 Rated range 1023 1024 24 976 25 0 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 0 1 0 1 0 1 0 0 2047 2048 49 976 50 0 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 0 1 0...

Page 444: ... 1 0 1 0 1 0 1 0 0 1 0 0 1 0 024 0 0 0 0 0 024 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 0 0 Rated range 1023 1024 24 976 25 0 1 1 0 0 0 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 1 0 1 0 1 0 1 0 0 2047 2048 49 976 50 0 1 1 0 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 1 0 1 0 1 0 1 0 0 2049 4095...

Page 445: ... 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 1024 1023 100 00 99 90 0 0 2 0 0 0 0 1 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 0 Rated range 1 0 0 098 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 1 0 1 0 1 0 1 0 0 A Active bit E Error bit OV Overflow bit S Sign When Pt 100 resistance thermometers are connected the maximum temperature in the rated range is 266 o C If it can be e...

Page 446: ... short circuit current of approximately 250 mA flows this sets the overflow bit for this duration at all channels Units Input Current in mA 7 S 6 211 5 210 4 29 3 28 2 27 1 26 0 25 7 24 6 23 5 22 4 21 3 20 2 A 1 E 0 OV 4096 32 000 0 1 1 1 1 1 1 1 1 1 1 1 1 0 1 0 1 Overflow 4095 3072 3071 2561 31 992 24 0 23 992 20 008 0 0 0 0 1 1 1 1 1 1 0 0 1 0 1 1 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 ...

Page 447: ...als of sensors and the module UCM and between sensors channels 1 V max Power supply digital section from system bus analog section from load voltage enabling of module F F tripping current shutdown L 5 V 5 150 mA typical 24 V 24 V approx 5 mA 24 V approx 5 mA Constant current source for Pt 100 connection IC IC 2 5 mA TC 5 x 10 5 K Integration time 20 ms at 50 Hz 16 2 3 ms at 60 Hz Decoding time pe...

Page 448: ...polarity reversal error temperature error 1 unit 1 unit 1 unit 1 x 10 4 K Error caused by cards with input range 1 V 5 V 10 V 20 mA 4 to 20 mA 2 x 10 3 TC 10 x 10 5 K 1 x 10 3 TC 5 x 10 5 K Setting the mode You select the desired mode of the analog input module by setting mode switches I and II according to the following table Note that all the rockers of both mode switches marked with a dot must ...

Page 449: ...lic Line frequency 50 Hz 60 Hz 8 channels 16 channels Two s complement Value and sign Channels 4 7 with 8 channels Channels 8 15 with 16 channels with broken wire signal Channels 0 3 with 8 channels Channels 0 7 with 16 channels Channels 0 3 with 8 channels Channels 0 7 with 16 channels without broken wire signal Channels 4 7 with 8 channels Channels 8 15 with 16 channels mV mA Pt 100 x Switch is ...

Page 450: ...tor æ 1 V æ 10 V æ 20 mA 4 20 mA 2 wire trans æ 5 V 4 20 mA 4 wire trans æ 50 mV 100 mV æ 1 V æ 2 mA æ 500 mV æ 500 mV Pt 100 channel 4 7 I 1 8 channels 16 channels channel 8 15 8 channels 16 channels channel 0 3 channel 0 7 with broken wire detection two s complement 8 channels resistance thermom mV mA line frequency 50 Hz single scanning channel 4 7 8 channels 16 channels channel 8 15 8 channels...

Page 451: ... 29 31 34 36 38 40 41 F L F Comp Comp T 2 Data Memory and S5 Bus Control ADU t Range Card 1 5 Range Card 2 Range Card 3 6ES5 498 1AA51 Range Card 4 7 9 11 14 16 18 26 28 30 32 35 37 39 CH 15 T 2 T 2 T 2 L L 1 1 1 1 1 1 1 1 CH 0 1 1 1 1 I trip 24 3 L 0Vgnd L BlockDiagram oftheModule FrontStrip Pin Connectionof ProcessSignal Lines 1 2 3 4 6 8 10 13 15 17 19 20 22 23 25 27 29 31 34 36 38 40 41 F L F ...

Page 452: ...tantaneous value periodic system interference is therefore not suppressed Measuring range You select the measuring ranges with a switch setting for every four channels 9 6 3 Startup Introduction The mode of the 466 analog input module must be set exclusively via switches on the board Figure 9 27 shows the designations and locations of switches on the board Note The following 43 pin K type front co...

Page 453: ... four channels each are available You can configure each channel group separately for current or voltage measurement You set this with switches S5 S6 S7 and S8 Switches S5 and S7 allow three settings left midpoint and right switches S6 and S8 allow two settings left and right The switch settings relate to the locations on the module shown in Figure 9 27 Setting the current voltage measurement for ...

Page 454: ... to the locations on the module shown in Figure 9 27 Setting the current voltage measurement for channel group I Channel Group I Channels 0 3 Switch S5 Current Voltage Setting the current voltage measurement for channel group II Channel Group II Channels 4 7 Switch S7 Current Voltage Setting the current voltage measurement for channel group III Channel Group III Channels 8 11 Switch S6 Current Vol...

Page 455: ... relate to the locations on the module shown in Figure 9 28 Note that you must additionally set the type of measurement current voltage with switches S5 to S8 Setting the measuring range for a channel group 4 channels each Range Switch Setting 0 20 mA 0 1 25 V 0 2 5 V 0 5 V 0 10 V 20 mA 1 25 V 2 5 V 5 V 10 V 4 20 mA 1 5 V ON OFF Channel Group I Channel 0 to 3 Channel Group II Channel 4 to 7 Channe...

Page 456: ...ipolar Value and sign 11 bit value and 1 sign bit Range 0 4095 units unipolar or 2048 2047 units bipolar Binary 12 bit binary number Range 0 4095 units for both unipolar and bipolar measured variables Data format S9 switch setting Two s complement Value and sign Binary 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF 9 The 466 Analog Input Module System Manual C79000 B8576 C109 03 9 85 ...

Page 457: ...Refer to the following table Setting the module start address 1 466 3LA11 module S9 switch setting Operation with CC Operation with IM 300 312 EU Operation with IM 301 310 EU Operation with IM 304 314 EU Operation with IM 307 317 EU Operation with IM 308 318 EU 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF The 466 Analog Input Module System Manual 9 86 C79000 B8576 C109 03 ...

Page 458: ...16 032 048 064 080 096 112 128 144 160 176 192 208 224 240 can only be set for differential measurement 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF 1 9 ON OFF 9 The 466 Analog Input Module System Manual C79000 B8576 C109 03 9 87 ...

Page 459: ... on the subrack and swivel it upwards and out 2 Insert the module at the desired slot in the subrack and push it back in the guides 3 Latch the module by rotating the locking pin by 90o at the lower end of the module It must no longer be possible to pull the module forwards 4 Engage the front connector on the support pin of the module The width of the support pin also provides keying to prevent fr...

Page 460: ... the support pin of the module 4 Release the module by rotating the locking pin by 90o at the lower end of the module You can pull the module out of the subrack with a grip with swivels outwards 1 Screw 2 Locking pin 3 Support mount 4 Support pin 5 Grip 6 Backplane connector Comply with VDE Specifications 0110 and 0160 to carry out the wiring of supply and signal lines which are to be connected to...

Page 461: ...TEP 5 program 2 Labelling strip with the product designation for the module space to mark the module version and label the channels 3 Label with module address and marking of the required settings for the addressing switch 4 Labelling strip for terminal designations or connection diagrams strip in the cover of the front connector 5 Name plate 1 2 4 1 3 5 Figure 9 30 Marking and Labelling of the Mo...

Page 462: ... wiring you can remove the contacts with a releasing tool see ordering information without having to pull out the front connector Ferrules are not required for screw connections because the screw terminals are provided with wire protection You can use ferrules of 7 mm in length to DIN 46228 The maximum terminal area is 2 x 2 5 mm2 Caution Only extra low voltage 60 V DC with safety separation from ...

Page 463: ...rement is susceptible to interference the signal sources should be arranged in the vicinity of the 466 analog input module 16 channels are available unused channels must be shorted jumper between M and M The channels have the following designations on the module Channel 0 M0 M0 Channel 1 M1 M1 Channel 15 M15 M15 Channels are arranged in groups of four for which you can set separate measuring range...

Page 464: ... must also short circuit the unused channels with this measuring method jumper between M and M Differential measurement is required if the sensors are at different potentials if various signal sources are not close to each other if there is a need to measure signals with high precision and when a high level of interference is expected U E2 U E1 Analog InputModule M M M U ISO MUX 0VBus U E1 2 Input...

Page 465: ...g condition UE UCM 12 V i e the sum of the set voltage range and common mode voltage must be less than 12 V current measuring ranges correspond to a voltage of 2 5 V AnalogInputModule M M M U ISO MUX 0VBus U E2 U CM2 U CM1 M 0V ext U E1 U E1 2 InputVoltage CM1 2 Common ModeVoltage ISO PotentialDifference U U Equipotential thispotentialisestablishedbythesensorreferencepotential externalreferencepot...

Page 466: ...lues of unaffected channels are correct and can be evaluated Please note the following special features Bit 7 in the high byte 212 indicates the sign for bipolar measured value representation two s complement and value with sign Bit 6 in the high byte 211 is not used in the case of bipolar measured value representation no overrange The 466 module has no overrange Selective sampling is not possible...

Page 467: ...and sign binary representation A Active bit E Error bit O Overflow bit Two s complement measuring range 5 V 20 mA and 10 V bipolar Units Measured Value in V 5V Measured Value in V 10V Measured Value in mA 20 mA 7 212 6 211 5 210 4 29 3 28 2 27 1 26 0 25 7 24 6 23 5 22 4 21 3 20 2 A 1 E 0 O 2047 2046 0001 0000 0001 2047 2048 4 9976 4 9951 0 0024 0 0000 0 0024 4 9976 5 0000 9 9951 9 9902 0 0049 0 00...

Page 468: ...4094 2049 2048 2047 0001 0000 4 9976 4 9951 0 0024 0 0000 0 0024 4 9976 5 0000 9 9951 9 9902 0 0049 0 0000 0 0049 9 9951 10 000 19 9902 19 9804 0 00976 0 00000 0 00976 19 9902 20 0000 0 0 0 0 0 0 0 1 1 1 1 0 0 0 1 1 0 0 1 0 0 1 1 0 0 1 0 0 1 1 0 0 1 0 0 1 1 0 0 1 0 0 1 1 0 0 1 0 0 1 1 0 0 1 0 0 1 1 0 0 1 0 0 1 1 0 0 1 0 0 1 1 0 0 1 0 0 1 1 0 0 1 0 0 1 0 1 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 ...

Page 469: ...0 0012 0 0000 0 0012 2 4988 2 5000 0 0 0 0 1 1 1 0 0 0 0 0 0 1 1 1 0 0 0 1 0 1 1 0 0 0 1 0 1 1 0 0 0 1 0 1 1 0 0 0 1 0 1 1 0 0 0 1 0 1 1 0 0 0 1 0 1 1 0 0 0 1 0 1 1 0 0 0 1 0 1 1 0 0 0 1 0 1 1 0 0 0 1 0 1 0 1 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 1 A Active bit E Error bit O Overflow bit Binary measuring range 1 25 V and 2 5 V bipolar Units Measured Value in V 1 25V Measured Value in V 2...

Page 470: ...oding time per measured value 250 µ s Duration of cyclic sampling cycle time for 8 measured values for 16 measured values 2 ms max 4 ms max Input resistance voltage measuring range current measuring range 10 M Ω 125 Ω Type of circuit for sensors Two wire circuit Digital representation of the input signal Selectable following types of representation 12 bit two s complement 11 bit value with sign 12...

Page 471: ...it E bit set Single error linearity tolerance polarity reversal error 0 02 0 05 0 05 Temperature error 0 005 K Insulation rating To VDE 0160 Line length shielded 200 m max Front connector 43 way Power dissipation of module 3 5 W typical Weight Approx 0 4 kg Rated insulation voltage between channels and ground point tested at 500 V The 466 Analog Input Module System Manual 9 100 C79000 B8576 C109 0...

Page 472: ...M13 M10 M14 M11 M15 M12 M0 M0 M4 M2 M6 M1 M5 M3 M7 M1 M5 M2 M6 M3 M7 M4 M0 Mext Mext Mext Mext Mext Mext Mext Mext M1 M5 M2 M6 M3 M7 M4 24 42 33 21 12 M8 M0 M4 M2 M6 M1 M5 M3 M7 M9 M13 M10 M14 M11 M15 M12 FrontStrip Pin 1 2 3 4 6 8 10 13 15 17 19 20 22 23 25 27 29 31 34 36 38 40 41 5 7 9 11 14 16 18 26 28 30 32 35 37 39 24 42 33 21 12 Figure 9 34 Front Connector Assignments 9 The 466 Analog Input ...

Page 473: ...ess The modules are protected by covers on both sides 9 7 2 Function of the Enable Input The 470 module has an enable circuit You can use the enable inputs to switch off individual modules whilst the PLC is in operation This means that The module can no longer be addressed by the user program On analog output modules the last analog value to be output is retained Modules which are switched off can...

Page 474: ... changing the enable mode The modules have a jumper accessible from above in the vicinity of the addressing switch Jumper inserted Enable input F F active factory setting Jumper open Enable input F F switched off Examples of functioning of the enable inputs To switch off individual subprocesses i e outputs of various modules can be operated from a common load supply and yet activated separately Th...

Page 475: ...ecause there is no 5 V supply to the modules from the bus Switching off the CC You should observe the following instructions for switching off CCs and equipment for supplying power to the enable inputs Separate or common shutdown of the CC EU and load power supply When there is a need to switch off the load power supply separately without affecting the enabling of modules there are the following p...

Page 476: ...ured if the 24 V load power supply has an output capacitance of at least 4700 µF per 10 A of load current Other units which do not meet this condition can be adapted to this requirement by connecting a 10000 µF 40 V capacitor in parallel F L I OModules 24VDC b a CC EU L Battery 24VPowerSupply 10000 F 40V CC EU F L 230VAC I OModules LoadPowerSupply24V PowerSupply µ The 470 Analog Output Module Syst...

Page 477: ...rves 16 byte addresses Labelling field You can affix the adhesive label with the desired module address on a free labelling field under the addressing switch The switch rockers to be set for the module address specified as a decimal number address bit ADB are marked by dots on the label Press the individual rockers of the addressing switch downwards with a ballpoint pen or similar object but not a...

Page 478: ...or output based on the start address of the module is given by Start address 2 x channel no subaddress Example Analog input module with 8 outputs The address is the sum of the significances set with the individual coding switches 160 128 32 27 25 A module with 8 outputs Channel 0 to 7 and start address 160 reserves the address range from 160 to address 160 7 x 2 174 In this example the next free a...

Page 479: ...gram Example On an analog output module with 8 outputs with start address 144 IB 144 output byte 144 output channel 7 is to be scanned by the program Step Action 1 Affix the self adhesive label with address 144 on the free field under the addressing switch on the module ADB 4 and ADB 7 are marked on the label 2 Press the appropriate rockers of the addressing switch down on the side marked by a dot...

Page 480: ...ut module as follows Step Action 1 Release the upper locking bar on the subrack and swivel it upwards and out 2 Insert the module at the desired slot in the subrack and push it back in the guides 3 Latch the module by rotating the locking pin by 90o at the lower end of the module It must no longer be possible to pull the module forwards 4 Engage the front connector on the support pin of the module...

Page 481: ...the support pin of the module 4 Release the module by rotating the locking pin by 90o at the lower end of the module You can pull the module out of the subrack with a grip with swivels outwards 1 Screw 2 Locking pin 3 Support mount 4 Support pin 5 Grip 6 Backplane connector Comply with VDE Specifications 0110 and 0160 to carry out the wiring of supply and signal lines which are to be connected to ...

Page 482: ...STEP 5 program 2 Labelling strip with the product designation for the module space to mark the module version and label the channels 3 Label with module address and marking of the required settings for the addressing switch 4 Labelling strip for terminal designations or connection diagrams strip in the cover of the front connector 5 Name plate 1 2 4 1 3 5 Figure 9 38 Marking and Labelling of Modul...

Page 483: ...area is 2 x 2 5 mm2 Terminal Type Connector Type 6ES 497 Max No of Contacts Cross Section Connector for Rated Voltage Mounting Width of Module Signal or Supply Conductor Aux Jumper in Connector1 Crimp connection 4UA12 2 42 0 5 mm 2 0 5 mm 2 5 to 60 V DC 20 mm Operation with fan 4UA22 2 42 0 5 mm 2 0 5 mm 2 5 to 60 V DC 40 mm Operation without fan Screw connection 4UB12 42 0 5 to 2 5 mm2 0 5 to 1 0...

Page 484: ...tput current on Channels 0 to 7 S x Sensor line for Channels 0 to 7 S x Sensor line for Channels 0 to 7 MANA Ground terminal for the analog section Connecting loads to current and voltage outputs When current and voltage outputs are used on the 470 4UA 4UC analog output modules connect the loads as follows Load Voltage Load Voltage QV x S x S x QI x I M ANA Figure 9 39 Connecting Loads QV 0 M ANA ...

Page 485: ...nnecting loads to voltage outputs The voltage outputs of the 470 analog output module are wired as follows Four wire circuit The S x and S x sensor lines must be routed to the load four wire circuit if the voltage drop on the lines to the load is not negligible The common connection for the voltage outputs is MANA If the voltage drop on lines to the load is negligible you can connect S x to QV x a...

Page 486: ...A 2 5 mA 1 25 mA 19 5 µA 0 mA 0 mA 0 mA 0 mA 0 mA 0 mA 0 mA 5 0 V 20 0 mA 4 995 V 19 98 mA 3 0 V 12 0 mA 2 0 V 8 0 mA 1 5 V 6 0 mA 1 25 V 5 0 mA 1 004 V 4 016 mA 1 0 V 4 0 mA 0 996 V 3 984 mA 0 75 V 3 0 mA 0 5 V 2 0 mA 0 V 0 mA 1 V 0 mA 3 0 V 0 mA 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 0 0 0 0 0 0 0 1 1 1 1 1 1 0 1 1 0 0 0 0 0 1 1 1 1 1 0 0 1 0 1 0 0 0 0 1 1 1 1 0 0 0 1 0 0 1 0 0 0 1 1 1 0 0 0 0 1 0 0 0 1 ...

Page 487: ...ut 18 V max Output current at voltage output 3 mA max Capacitive load including line capacity for 4UA12 from version 4 100 nF max 1 µF max Delay between data transfer and analog value output 1 ms Load impedance at voltage output at current output 3 3 kΩ 300 Ω Temperature coefficient for voltage and current outputs 1 x 10 4 K Permissible voltage drop on voltage output lines 0 3 V at maximum output ...

Page 488: ...S 4 QV5 S 5 S 5 QV6 S 6 S 6 QV7 S 7 S 7 BlockDiagram oftheModule FrontStrip Pin Connectionof ProcessSignal Lines 1 2 3 4 6 8 10 13 15 17 19 20 22 23 25 27 29 31 34 36 38 40 41 F L F Data Memory and S5 Bus Control DAC t 5 7 9 11 14 16 18 26 28 30 32 35 37 39 CH 7 QV0 24 U 42 33 v 21 12 L CH 6 v v CH 5 CH 4 v v CH 3 v CH 2 v v CH 1 CH 0 S 0 S 0 QV1 S 1 S 1 U 0V ANA QV2 S 2 S 2 QV3 S 3 S 3 QV4 S 4 S ...

Page 489: ...his chapter are the connector assignments of the backplane for the central controllers and expansion units power supplies backplane connectors and front connectors of the CPUs coordinators and IMs System Manual C79000 T8576 C199 03 10 1 ...

Page 490: ...B 9 ADB 10 ADB 11 BASP M5 V UBAT ADB 12 ADB 13 ADB 14 ADB 15 IRx 1 IRE IRF IRG DSI PL BASPA Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 P5 V DB 12 DB 13 DB 14 DB 15 NAU BAU RESETA PEU GEP PL M24 V 2 P24 V M5 V DB 8 DB 9 DB 10 DB 11 PL PL PL PL PL PL PL PL PL M24 V 2 M5 V PL PL PL PL PL PL PL PL PL PL PL PL PL PL M24 V 2 P15 V 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 P5 V DB 12 ...

Page 491: ...DB 4 DB 5 DB 6 DB 7 PL M5 V PESP ADB 0 ADB 1 ADB 2 ADB 3 ADB 4 ADB 5 ADB 6 ADB 7 ADB 8 ADB 9 ADB 10 ADB 11 BASP M5 V UBAT ADB 12 ADB 13 ADB 14 ADB 15 IRA IRB IRC IRD IRE IRF IRG DSI BASPA Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 P5 V DB 12 DB 13 DB 14 DB 15 NAU BAU GEP PL M24 V 1 P24 V M5 V DB 8 DB 9 DB 10 DB 11 PL PL PL PL PL PL M24 V 1 M5 V PL PL PL M24 V 1 P15 V 2 4 6 8 10 1...

Page 492: ... V M5 V M5 V M5 V M5 V BASPA Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 P5 V DB 12 DB 13 DB 14 DB 15 RESETA M5 V M5 V M5 V M5 V M5 V M5 V M5 V DB 8 DB 9 DB 10 DB 11 PEU M5 V M5 V M5 V M5 V M5 V M5 V 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 P5 V DB 12 DB 13 DB 14 DB 15 P5 V P5 V P5 V RESETA M5 V M5 V M5 V M5 V M5 V M5 V M5 V DB 8 DB 9 DB 10 DB 11 P5 V P5 V P5 V PEU M5 V M5 V M5...

Page 493: ...318 EU Slot EG Slot 183U 163 183U 3 Backplane conn 1 Pin No Pin Row Pin No Pin Row z b d z b d 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5V CPKL MEMR MEMW RDY DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 EANK 0V PESP ADB0 ADB1 ADB2 ADB3 ADB4 ADB5 ADB6 ADB7 0V 0V 0V 0V BASP 0V Shield 5V 5V 5V 0V 0V 0V 0V 0V 0V 0V BASPA 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5V Takt CPKL MEMR MEMW RDY DB0 DB1 DB2 DB3 DB4 ...

Page 494: ...30 32 5 V RESET MEMR MEMW RDY DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 0 V PESP ADB0 ADB1 ADB2 ADB3 ADB4 ADB5 ADB6 ADB7 ADB8 ADB9 ADB10 ADB11 BASP 0 V UBAT ADB12 ADB13 ADB14 ADB15 DSI BASPA Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V DB12 DB13 DB14 DB15 RESETA 0 V 0 V 0 V 0 V 0 V 0 V 0 V DB8 DB9 DB10 DB11 5V 5V 5V NAU 0 V 0 V 0 V 0 V 0 V 0 V 0 V RESET 2 4 6 8 10 12 14 16 18 20 22 24 26...

Page 495: ...ADB14 ADB15 DSI BASPA 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V RESET MEMR MEMW RDY DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 0 V PESP ADB0 ADB1 ADB2 ADB3 ADB4 ADB5 ADB6 ADB7 ADB8 ADB9 ADB10 ADB11 BASP 0 V UBAT ADB12 ADB13 ADB14 ADB15 DSI BASPA Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V DB12 DB13 DB14 DB15 NAU BAU PEU GEP M2 24 V 0 V DB8 DB9 DB10 DB11 RxDSn M2 0 V TxDSn SPRxD M2 ...

Page 496: ... 30 32 5 V RESET MEMR MEMW RDY DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 0 V PESP ADB0 ADB1 ADB2 ADB3 ADB4 ADB5 ADB6 ADB7 ADB8 ADB9 ADB10 ADB11 BASP 0 V 5 V ADB12 ADB13 ADB14 ADB15 5 V 5 V 0 V 0 V 0 V 0 V 0 V 0 V 0 V BASPA Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V NA0 NA1 NA2 NA3 RESETA 0 V 0 V 0 V 0 V 0 V 0 V 0 V SA0 SA1 SA2 SA3 NAU 0 V 0 V 0 V 0 V 0 V 0 V 0 V RESET 2 4 6 8 10 12 14 ...

Page 497: ...5V 40A power supply units Connector X2 The signal terminals of the power supply unit are in a 37 way connector Connector X2 at the rear of the unit The following figure shows the connector assignments Pins 8 and 9 are reserved 1 2 3 4 5 6 7 8 M2 0V 5V 40A 1 2 3 4 5 6 7 8 M2 0V 5V 18A M2 0V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 RESET A DSI GEP NAU 24V BASPA U BATT RESET 20 21 22 23 24 25 ...

Page 498: ...MIL C24308 Connector X2 The signal terminals of the power supply unit are in a 37 way connector plug connector 37 way Series D to MIL C24308 1 2 3 4 5 6 7 8 M2 0V 5V 10A BASP M2 0V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 DSI GEP 15V 24V 0 8A BASPA UBATT CPKL BAU 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 15V RLSA RESET RESETA DS NAU HOLD unas RESIN IR signed 10 Connector Assignm...

Page 499: ... ADB 4 ADB 5 ADB 6 ADB 7 ADB 8 ADB 9 ADB 10 ADB 11 BASP M 5 V UBAT ADB 12 ADB 13 ADB14 ADB 15 IR IRE IRF IRG DSI BUSEN BASPA Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V DB 12 DB 13 DB 14 DB 15 M 5 V NAU BAU 5V PEU GEP M 24 V 24 V M 5 V DB 8 DB 9 DB 10 DB 11 PGBUSX PGBUSY M 5 V STEU STOPPA M 5 V R x D PERO M 24 V M 5 V M 5 V T x D TEST M 24V Connector Assignments System Manual ...

Page 500: ... 1 ADB 2 ADB 3 ADB 4 ADB 5 ADB 6 ADB 7 ADB 8 ADB 9 ADB 10 ADB 11 BASP M 5 V UBAT ADB 12 ADB 13 ADB14 ADB 15 IR DSI BUSEN BASPA Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V DB 12 DB 13 DB 14 DB 15 M 5 V NAU BAU 5V PEU GEP M 24 V 24 V M 5 V DB 8 DB 9 DB 10 DB 11 M 5 V STEU STOPPA M 5 V R x D PERO M 24 V M 5 V M 5 V T x D TEST 10 Connector Assignments System Manual C79000 T8576 C1...

Page 501: ...B 1 ADB 2 ADB 3 ADB 4 ADB 5 ADB 6 ADB 7 ADB 8 ADB 9 ADB 10 ADB 11 BASP M 5 V UBAT ADB 12 ADB 13 ADB14 ADB 15 IR DSI BUSEN BASPA Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V DB 12 DB 13 DB 14 DB 15 M 5 V NAU BAU 5V PEU GEP M 24 V 24 V M 5 V DB 8 DB 9 DB 10 DB 11 M 5 V STEU STOPPA M 5 V R x D PERO M 24 V M 5 V M 5 V T x D TEST Connector Assignments System Manual 10 14 C79000 T857...

Page 502: ...T HALT M 5 V PESP ADB 0 ADB 1 ADB 2 ADB 3 ADB 4 ADB 5 ADB 6 ADB 7 ADB 8 ADB 9 ADB 10 ADB 11 BASP M 5 V UBAT ADB 12 ADB 13 ADB14 ADB 15 IR DSI BUSEN BASPA Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V M 5 V NAU BAU PEU GEP M 24 V 24 V M 5 V M 5 V STEU STOPPA M 5 V R x D PERO M 24 V M 5 V M 5 V T x D TEST 10 Connector Assignments System Manual C79000 T8576 C199 03 10 15 ...

Page 503: ... 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Housing 0 V 0 Vext R x D VPG 5 V DC 24 V from bus 0 V 0 Vint TxD TxD Housing 0 V 0 Vext R x D 24 V ground 20 mA transmitter 0 V 0 Vint 20 mA receiver VPG 5 V DC 0 V 0 Vint Connector Assignments System Manual 10 16 C79000 T8576 C199 03 ...

Page 504: ...MR MEMW RDY DB 0 DB 1 DB 2 DB 3 DB 4 DB 5 DB 6 DB 7 HALT M 5 V ADB 0 ADB 1 ADB 2 ADB 3 ADB 4 ADB 5 ADB 6 ADB 7 ADB 8 ADB 9 ADB 10 ADB 11 M 5 V UBAT BUSEN 1 BUSEN 2 BUSEN 3 BUSEN 4 DSI Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V NAU M 5 V STEU STOPPA PERO M 5 V TEST 10 Connector Assignments System Manual C79000 T8576 C199 03 10 17 ...

Page 505: ...7 HALT M 5 V ADB 0 ADB 1 ADB 2 ADB 3 ADB 4 ADB 5 ADB 6 ADB 7 ADB 8 ADB 9 ADB 10 ADB 11 M 5 V UBAT ADB 12 ADB 13 ADB 14 ADB 15 BUSEN 1 BUSEN 2 BUSEN 3 BUSEN 4 DSI Backplane conn 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5 V NAU M 24 V M 5 V M 5 V RxD 6 TxD 6 RxD 4 TxD 4 STEU STOPPA PERO M 5 V RxD 8 TxD 8 RxD 7 TxD 7 RxD 5 TxD 5 RxD 3 TxD 3 RxD 1 TxD 1 TEST Connector Assignments System Manual 10...

Page 506: ...15 Housing 0 V 0 Vext Receiver TTY Private line 24 V Private line Transmitter TTY Transmitter TTY Housing 0 V 0 Vext Receiver TTY 24 V ground 20 mA current sources 20 mA current source Private line 20 mA current source Private line Private line 10 Connector Assignments System Manual C79000 T8576 C199 03 10 19 ...

Page 507: ...B3 ADB7 0V DB4 ADB 8 0V DB5 ADB 9 0V DB6 ADB 100V DB7 ADB 110V BASP 0V 0V 0V 5V M PESP RESET ADB1 MRD ADB2 MWR ADB3 RDY ADB4 DB0 ADB5 DB1 ADB6 DB2 ADB7 DB3 ADB8 DB4 ADB9 DB5 ADB10 DB6 ADB11 DB7 BASP M 5V 0V Shield PESP CPKL ADB0 MEMR ADB1 MEMW ADB2 RDY ADB3 DB0 ADB4 DB1 ADB5 DB2 ADB6 0V DB3 ADB7 0V DB4 ADB 8 0V DB5 ADB 9 0V DB6 ADB 100V DB7 ADB 110V BASP 0V 0V B a c k p l a n e c o n n 2 2 4 6 8 1...

Page 508: ...B 9 0V DB6 ADB 100V DB7 ADB 110V BASP 0V 0V 0V 5V M CPKL ADB0 ADB 12 MEMR ADB1 ADB 13 MEMW ADB2 ADB14 RDY ADB3 ADB15 DB0 ADB4 DB1 ADB5 DB2 ADB6 DB3 ADB7 DB4 ADB8 DB5 ADB9 DB6 ADB10 DB7 ADB11 BASP M B a c k p l a n e c o n n 2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 5V 5V 5V 5V 5V 5V 5V NAU 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 5V M DB12 DB8 DB13 DB9 DB14 DB10 DB15 DB11 PEU PEU M 10 Connector Ass...

Page 509: ... DB6 0V DB7 0V NAU BASP 0V 0V BASPA 5V 0V PESP 5V CPKL ADB0 5V MEMR ADB1 5V MEMW ADB2 5V RDY ADB3 5V DB0 ADB4 5V DB1 ADB5 5V DB2 ADB6 0V DB3 ADB7 0V DB4 0V DB5 0V DB6 0V DB7 0V BASP 0V 0V 5V M PESP 5V CPKLa ADB0 ADB12 MEMR ADB1 ADB13 MEMW ADB2 ADB14 RDY ADB3 ADB15 DB0 ADB4 DB1 ADB5 DB2 ADB6 DB3 ADB7 DB4 ADB8 DB5 ADB9 DB6 ADB10 DB7 ADB11 DSI BASP M B a c k p l a n e c o n n 2 2 4 6 8 10 12 14 16 18...

Page 510: ...1 ADB4 ADB7 DB1 DB4 M M M M M Shield 5 V 5 V 5 V 5 V 5 V ADB0 ADB3 ADB6 M DB3 DB6 M M M M M 5 V RESET MRD MWR PESP ADB2 ADB5 DB0 DB2 DB5 DB7 RDY BASP M M Shield PEU PEU ADB1 ADB4 ADB7 DB1 DB4 0V 0V 0V 0V 0V Shield ZGU ZGU ADB0 ADB3 ADB6 0V DB3 DB6 0V 0V 0V 0V 0V CPKL MEMR MEMW PESP ADB2 ADB5 DB0 DB2 DB5 DB7 RDY BASP 0V 0V Shield ADB 4 ADB 4 ADB 5 ADB 5 ADB 6 ADB 6 ADB 7 ADB 7 DB 6 DB 6 DB 7 DB 7 P...

Page 511: ...V 0V Shield ZGU ZGU ADB0 ADB3 ADB6 0V DB3 DB6 0V 0V 0V 0V 0V CPKL MEMR MEMW PESP ADB2 ADB5 DB0 DB2 DB5 DB7 RDY BASP 0V 0V 0 Vext 5V 5V 5V 5V 5V ADB 1 ADB 4 ADB 7 DB 1 DB 4 0V 0V 0V 0V 0V 0 Vext 5V 5V 5V 5V 5V ADB 0 ADB 3 ADB 6 0V DB 3 DB 6 0V 0V 0V 0V 0V 5V CPKL MEMR MEMW PESP ADB 2 ADB 5 DB 0 DB 2 DB 5 DB 7 RDY BASP 0V 0V 0 Vext 5V 5V 5V 5V 5V ADB 1 ADB 4 ADB 7 DB 1 DB 4 0V 0V 0V 0V 0V 0 Vext 5V ...

Page 512: ...11 Appendix Given in the Appendix are the Ordering information on products mentioned in this manual References for further reading System Manual C79000 A8576 C199 03 11 1 ...

Page 513: ... 188 3UA51 with power supply unit 6ES5 955 3NA12 6ES5 135 3UA41 Expansion Units with power supply unit 6ES5 955 3LC41 6ES5 183 3UA13 6ES5 185 3UA12 with power supply unit 6ES5 955 3LF41 6ES5 185 3UA32 with power supply unit 6ES5 955 3NC41 6ES5 183 3UA22 6ES5 185 3UA22 with power supply unit 6ES5 955 3NF41 6ES5 185 3UA42 with fan module 230 120 V AC 24 V DC 6ES5 184 3UA11 6ES5 184 3UA21 without pow...

Page 514: ...ment and battery compartment holder C98130 A1155 A7 with WKF RZF Fuses for 3LC41 4 A slow 250 V Fuses for 3LF41 8 A fast 250 V Fuses for 3NC41 20 A super fast 65 V Fuses for 3NF41 30 A super fast 65 V C97327 Z1006 C130 C98327 S1001 C23 C98327 S1001 C19 C98327 S1001 C24 with WKF RZF Caps for terminals 4 C98130 A1102 C49 with WKF RZF 951 load power supply module 230 120 V AC isolated 24 V 4 A 6ES5 9...

Page 515: ...77 0AA11 6ES5 377 0AA21 6ES5 377 0AA32 6ES5 377 0BA31 6ES5 980 0DA11 Interface Submodules PG submodule TTY submodule for 20 mA current loop V 24 RS 232C submodule RS422 A 485 submodule SINEC L1 submodule 6ES5 752 0AA53 6ES5 752 0AA12 6ES5 752 0AA22 6ES5 752 0AA42 6ES5 752 0AA62 Cover for submodule receptacle C79458 L957 B51 BT 777 bus terminal 6ES5 777 xxx00 Standard connecting cables CPU 948 928B...

Page 516: ... IM 301 5 6ES5 301 5CA12 IM 304 6ES5 304 3UB11 IM 310 6ES5 310 3AB11 IM 312 3 0 5 m IM 312 5 0 95 m 6ES5 312 3AB11 6ES5 312 3AB31 IM 312 5 0 5 m IM 312 5 1 5 m 6ES5 312 5CA11 6ES5 312 5CA21 IM 314 6ES5 314 3UA11 IM 314R 6ES5 314 3UR11 Connecting cable xxx SIMATIC length code see Catalog 6ES5 721 0xxx Connecting cable for IM 300 5LB11 Length 0 5 m Length 1 5 m 6ES5 705 0AF00 6ES5 705 0BB0 Terminato...

Page 517: ...C744 C79451 A3079 C727 C79451 A3079 C745 E89100 B2749 C100 C79451 A3079 C749 Front Connectors Crimp terminals single width 42 way Crimp terminals double width 42 way Crimp terminals double width 20 way Screw terminals single width 42 way Screw terminals double width 42 way Screw terminals double width 25 way Screw terminals double width 20 way 6ES5 497 4UA12 6ES5 497 4UA22 6ES5 497 4UA42 6ES5 497 ...

Page 518: ...23 C79451 A3079 C746 C79451 A3079 C748 C79451 A3079 C724 C79451 A3079 C725 C79451 A3079 C726 Front Connectors Crimp terminals single width 42 way Crimp terminals double width 42 way Crimp terminals double width 20 way Screw terminals single width 42 way Screw terminals double width 42 way Screw terminals double width 25 way Screw terminals double width 20 way 6ES5 497 4UA12 6ES5 497 4UA22 6ES5 497...

Page 519: ...mV Pt 100 50 500mV Pt 100 1V 5V 10V 20mA 4 to 20 mA 2 wire transducer 4 to 20 mA 4 wire transducer 6ES5 498 1AA11 6ES5 498 1AA11 6ES5 498 1AA21 6ES5 498 1AA61 6ES5 498 1AA31 6ES5 498 1AA41 6ES5 498 1AA51 6ES5 498 1AA71 11 Ordering Information System Manual C79000 A8576 C199 03 11 9 ...

Page 520: ...rammable Controllers S5 135U S5 155U and S5 155H Catalog ST 50 SIMATIC S5 Programmable Controllers Catalog ST 59 SIMATIC S5 Programmers Catalogs ET 1 4 and ET 3 6EV1 Power Supply Units Guidelines for Handling Electrostatically Sensitive Devices at the end of this manual S5 155U Programmable Controller CPU 948 Programming Guide 6ES5 998 3PR21 11 Further Reading System Manual C79000 A8576 C199 03 11...

Page 521: ...ontroller CPU 928B Communication 6ES5 998 2UL22 S5 135U Programmable Controller CPU 928 Programming Guide 6ES5 998 1PR21 S5 135U Programmable Controller CPU 922 Programming Guide 6ES5 998 0PR21 STEP 5 C79000 G8576 C140 IP 257 6ES5 998 2EA21 Further Reading System Manual 11 12 C79000 A8576 C199 03 ...

Page 522: ...12 Index System Manual C79000 S8576 C199 03 12 1 ...

Page 523: ...ply units 4 34 PSU 6ES5 955 3NA12 4 78 Base address 6 27 setting 6 24 Basic functions of the power supply units 4 22 BASP analog input modules 9 11 9 58 9 107 digital input module 8 5 digital output modules 8 5 BASP signal 6 16 Battery voltage 4 70 of the power supply units 4 24 of the PSU 6ES5 955 3NA12 4 70 Broken wire monitoring extended Pt 100 measuring range 9 24 9 69 Broken wire signal 9 10 ...

Page 524: ...ing sensors 9 93 Connector assignment coordinator 923 A 10 17 coordinator 923 C 10 18 CPU 922 10 15 CPU 928 10 14 CPU 928B 10 13 CPU 948 10 12 front connector of the CPUs PG interface 10 16 front connectors of the coordinators 10 19 power supply units 10 10 PSU 6ES5 955 3NA12 10 11 Connector assignments 4 64 IMs 10 20 Connector assignments of the backplane EU 183U EU 184U EU 187U 10 6 EU 185U 10 7...

Page 525: ...itcher 6 26 setting the PG multiplexer 6 27 switching off the coordination signal 6 29 Coupling capacitive coupling 3 6 direct coupling 3 6 inductive coupling 3 6 mechanisms 3 5 radiated interference 3 6 Current limiting two wire transducers 9 48 Current sensors connection 9 19 Current voltage measurement 9 82 Cyclic program processing 6 15 6 16 Cyclic sampling 9 10 9 57 D Data format setting 9 50...

Page 526: ...ing 4 45 4 79 Fan lock releasing 4 36 Fault indications load power supply 4 66 power supply units 4 39 PSU 6ES5 955 3NA12 4 77 Fault register 6 29 FB 40 function block 9 11 9 58 Filter mat replacing 4 49 Filter subdrawer fitting 4 37 Floating modules 3 29 Four wire circuit 9 115 Front connector 4 11 6 21 463 analog input module 9 51 466 analog input module 9 101 Front plate 6 21 CPU 922 5 46 CPU 9...

Page 527: ...units 4 24 PSU 6ES5 955 3NA12 4 71 Interchange of data 6 17 Interface submodules installing 5 66 PG submodule 5 68 removing 5 67 RS422 A 485 submodule 5 85 SINEC L1 submodule 5 91 TTY submodule 5 79 use 5 65 V 24 submodule 5 72 Interfaces CPU 928B 5 22 CPU 948 5 17 Interference 3 4 Interference source 3 6 Interference free installation centralized interface circuits 3 30 distributed interface circ...

Page 528: ...5 49 CPU 928 5 39 CPU 928B 5 28 CPU 948 5 13 Lightning protection 3 15 Line groups 3 7 Lithium battery fitting in PSU 4 34 replacing 4 44 Load circuit disconnecting 8 29 Load power supply 3 22 application 4 61 design 4 61 Load voltage 9 48 Location of jumpers power supply units 4 32 PSU 6ES5 955 3NA12 4 72 Locking bar 4 5 M Main switch 3 23 Measured value representation current measuring range 4 t...

Page 529: ...33 9 76 Mode switch 6 19 6 25 9 6 9 37 9 53 coordinator 6 15 COR 923A 6 19 COR 923C 6 25 CPU 922 5 47 CPU 928 5 37 CPU 928B 5 27 CPU 948 5 11 Module mounting width 4 10 Momentary contact mode switch CPU 922 5 47 CPU 928 5 37 CPU 928B 5 27 CPU 948 5 11 Monitor connection 3 32 3 34 Monitoring for bus assignment 6 22 Monitoring function 4 22 Mounting in cabinets 3 10 Mounting on racks 3 12 Mounting o...

Page 530: ...5 86 SINEC L1 submodule 5 92 TTY submodule 5 80 V 24 submodule 5 73 Power dissipation in cabinets 3 38 Power supplies AC 3 24 centrally grounded 3 26 control circuits 3 22 grounded 3 25 load circuits 3 22 ungrounded 3 27 Power supply failure 4 52 Power supply for programmable controller 3 20 Power supply types 4 21 Power supply unit 4 5 connecting 4 26 fitting 4 33 removing 4 31 replacing 4 50 set...

Page 531: ...ing 4 36 replacing 4 47 Reference potential 3 8 Removing and inserting CPU 922 5 45 CPU 928 5 35 CPU 928B 5 24 CPU 948 5 9 modules 8 21 9 15 9 44 9 62 9 88 9 110 Replacing the battery of the power supply units 4 44 of the PSU 6ES5 955 3NA12 4 78 Reset automatic 6 15 CPU 922 5 47 5 50 CPU 928 5 37 5 40 CPU 928B 5 27 5 30 CPU 948 5 11 5 15 Resistance thermometer connection 9 22 Restart automatic 6 1...

Page 532: ...LAN routing of cables 3 14 SINEC L1 LAN routing of cables 3 14 SINEC L1 submodule 5 91 SINEC L2 LAN routing of cables 3 14 Slot 6 24 setting the number of CPU slots 6 8 slots required by CPU 1 1 6 4 Standard connecting cables PG submodule 5 71 RS422 A 485 submodule 5 90 TTY submodule 5 82 V 24 submodule 5 75 Start 6 15 manual 6 15 Start address 8 18 Start address subaddress analog input output mod...

Page 533: ... 453 digital output module 8 55 454 digital output module 8 57 455 digital output module 8 59 456 4UB12 digital output module 8 63 456 4UA12 digital output module 8 61 457 digital output module 8 65 458 4UA12 digital output module 8 67 458 4UC11 digital output module 8 70 8 72 coordinators 6 30 CPU 922 5 51 CPU 928 5 41 CPU 928B 5 31 CPU 948 5 18 expansion units 4 20 interface modules 7 22 interfa...

Page 534: ...V V 24 interface 5 72 V 24 submodule 5 72 Vector register 6 23 Voltage sensors connection 9 19 W Wall mounting 3 13 Wiring 8 22 Index System Manual 12 14 C79000 S8576 C199 03 ...

Page 535: ...ur Name Your Title Company Name Street City Zip Code Phone Please check any industry that applies to you Pharmaceutical Automotive Plastic Chemical Pulp and Paper Electrical Machinery Textiles Food Transportation Instrument and Control Other Nonelectrical Machinery Petrochemical C79000 V8576 C118 01 1 ...

Page 536: ...number and release of your manual Please give each of the following questions your own personal mark within the range from 1 very good to 5 poor 1 Do the contents meet your requirements 2 Is the information you need easy to find 3 Is the text easy to understand 4 Does the level of technical detail meet your requirements 5 Please rate the quality of the graphics tables Additional comments Title of ...

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