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Introduction
1.5 Cabling Recommendations

1.5

Cabling Recommendations

Siemens recommends using SIMATIC NET industrial Ethernet shielded cables for all

Ethernet ports.

1.5.1

Protection On Twisted-Pair Data Ports

All copper Ethernet ports on RUGGEDCOM products include transient suppression

circuitry to protect against damage from electrical transients and conform with

IEC 61850-3 and IEEE 1613 Class 1 standards. This means that during a transient

electrical event, communications errors or interruptions may occur, but recovery is

automatic.
Siemens also does not recommend using copper Ethernet ports to interface with

devices in the field across distances that could produce high levels of ground

potential rise (i.e. greater than 2500 V), during line-to-ground fault conditions.

1.5.2

Gigabit Ethernet 1000Base-TX Cabling Recommendations

The IEEE 802.3ab Gigabit Ethernet standard defines 1000 Mbit/s Ethernet

communications over distances of up to 100 m (328 ft) using all 4 pairs in category

5 (or higher) balanced, unshielded twisted-pair cabling. For wiring guidelines,

system designers and integrators should refer to the Telecommunications Industry

Association (TIA) TIA/EIA-568-A wiring standard that characterizes minimum cabling

performance specifications required for proper Gigabit Ethernet operation. For

reliable, error-free data communication, new and pre-existing communication paths

should be verified for TIA/EIA-568-A compliance.
The following table summarizes the relevant cabling standards:

Cabling

Category

1000Base-

TX Compliant Required Action

< 5

No

New wiring infrastructure required.

5

Yes

Verify TIA/EIA-568-A compliance.

5e

Yes

No action required. New installations should be designed with

Category 5e or higher.

6

Yes

No action required.

> 6

Yes

Connector and wiring standards to be determined.

Follow these recommendations for copper data cabling in high electrical noise

environments:
• Data cable lengths should be as short as possible, preferably 3 m (10

ft) in length. Copper data cables should not be used for inter-building

communications.

• Power and data cables should not be run in parallel for long distances, and

should be installed in separate conduits. Power and data cables should intersect

at 90° angles when necessary to reduce inductive coupling.

4

RUGGEDCOM RX1501

Installation Manual, 10/2021, C79000-G8976-1054-21

Summary of Contents for SIMATIC NET RUGGEDCOM RX1501

Page 1: ...Edition 10 2021 Installation Manual SIMATIC NET Rugged Multi Service Platforms RUGGEDCOM RX1501 https www siemens com ruggedcom ...

Page 2: ...ugged Multi Service Platforms RUGGEDCOM RX1501 Installation Manual Preface Introduction 1 Installing the Device 2 Device Management 3 Modules 4 Technical Specifications 5 Certification 6 10 2021 C79000 G8976 1054 21 ...

Page 3: ...those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper Use of Siemens Products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used the...

Page 4: ...talling the Device 5 2 1 General Procedure 6 2 2 Unpacking the Device 6 2 3 Mounting the Device 7 2 3 1 Mounting the Device to a Rack 7 2 3 2 Mounting the Device on a DIN Rail 8 2 3 3 Mounting the Device to a Panel 9 2 4 Connecting the Failsafe Alarm Relay 10 2 5 Connecting Power 11 2 5 1 Connecting High AC DC Power 12 2 5 2 Connecting Low DC Power 15 3 Device Management 21 3 1 Connecting to the D...

Page 5: ...6 5 4 Mechanical Specifications 36 5 5 Dimension Drawings 36 6 Certification 41 6 1 Approvals 41 6 1 1 UL 41 6 1 2 TÜV SÜD 41 6 1 3 European Union EU 42 6 1 4 FCC 43 6 1 5 FDA CDRH 43 6 1 6 ISED 43 6 1 7 ANATEL 44 6 1 8 ISO 44 6 1 9 ACMA 44 6 1 10 RoHS 45 6 1 11 Other Approvals 45 6 2 EMC and Environmental Type Tests 45 iv RUGGEDCOM RX1501 Installation Manual 10 2021 C79000 G8976 1054 21 ...

Page 6: ...iemens com cs ww en view 109481700 RUGGEDCOM Modules Catalog for RX1500 Series https support industry siemens com cs ww en view 109747072 RUGGEDCOM SFP Transceivers Catalog https support industry siemens com cs ww en view 109482309 SIMATIC NET Glossary The SIMATIC NET Glossary describes special terms that may be used in this document The glossary is available online via Siemens Industry Online Sup...

Page 7: ... of time provided above shall constitute the Seller s sole liability and the Customer s exclusive remedy for defective or nonconforming goods or services whether claims of the Customer are based in contract including fundamental breach in tort including negligence and strict liability or otherwise For warranty details visit https www siemens com or contact a Siemens customer service representative...

Page 8: ...y Online Support app by Siemens AG on any Android Apple iOS or Windows mobile device and be able to Access Siemens extensive library of support documentation including FAQs and manuals Submit SRs or check on the status of an existing SR Contact a local Siemens representative from Sales Technical Support Training etc Ask questions or share knowledge with fellow Siemens customers and the support com...

Page 9: ...Preface Contacting Siemens viii RUGGEDCOM RX1501 Installation Manual 10 2021 C79000 G8976 1054 21 ...

Page 10: ...cal transients 40 to 85 C 40 to 185 F operating temperature no fans Failsafe output relay for critical failure or error alarming Universal Power Supply Options Single removable power supply module Fully integrated power supply no external adapter Input voltage ranges 13 36 VDC and 37 72 VDC or 85 264 VAC and 88 300 VDC for worldwide operability CSA UL 62368 1 safety approved to 85 C 185 F Physical...

Page 11: ... connecting to the device via the serial console port refer to Connecting to the Device Page 21 Utility USB Port Use the USB port to upgrade the RUGGEDCOM RX1501 software or install files such as configuration files and feature key files For more information refer to the RUGGEDCOM ROX Configuration Manual for the RUGGEDCOM RX1501 Lamp Test Alarm Cut Off LT ACO Button This button performs two funct...

Page 12: ...crewdriver For mounting the device to a DIN rail Phillips screwdriver For mounting the device to a panel 4 x 6 32 screws For mounting the device to a panel Braided or equivalent ground wire For grounding the device to safety Earth 1 4 Decommissioning and Disposal Proper decommissioning and disposal of this device is important to prevent malicious users from obtaining proprietary information and to...

Page 13: ...nes system designers and integrators should refer to the Telecommunications Industry Association TIA TIA EIA 568 A wiring standard that characterizes minimum cabling performance specifications required for proper Gigabit Ethernet operation For reliable error free data communication new and pre existing communication paths should be verified for TIA EIA 568 A compliance The following table summariz...

Page 14: ... 47 CFR section 1 1307 addressing Radio Frequency RF exposure from radio frequency base stations as defined in FCC OET Bulletin 65 http transition fcc gov Bureaus Engineering_Technology Documents bulletins oet65 oet65 pdf The emitted radiation should be as little as possible To achieve minimum RF exposure install the device when it is configured not to transmit and set it to operational mode remot...

Page 15: ...vironment of the device including maintaining the integrity of all protective conductor connections and checking equipment ratings Make sure to review all operating and installation instructions before commissioning or performing maintenance on the device 1 Review the relevant certification information for any regulatory requirements For more information refer to Approvals Page 41 2 Review the RUG...

Page 16: ...h either rack DIN rail or panel hardware installed refer to Dimension Drawings Page 36 2 3 1 Mounting the Device to a Rack For rack mount installations the RUGGEDCOM RX1501 can be equipped with rack mount adapters pre installed at the front or rear of the chassis Additional adapters are provided for added stability NOTICE Vibration hazard risk of damage to the device Always use four rack mount ada...

Page 17: ...tall the rack mount adapters at the rear of the chassis To make the management ports and LEDs accessible install the rack mount adapters at the front of the chassis Note The chassis features multiple mounting holes allowing the rack mount adapters to be installed up to 25 mm 1 in from the face of the device 3 3 1 2 1 Rear 2 Front 3 Rack Mount Adapter Figure 2 1 Rack Mount Adapters 2 If required in...

Page 18: ...igure 2 2 DIN Rail Mounting 2 Install one of the supplied screws on either side of the device to secure the adapters to the DIN rails 2 3 3 Mounting the Device to a Panel For panel installations the RUGGEDCOM RX1501 can be equipped with panel DIN rail adapters pre installed on each side of the chassis The adapters allow the device to be attached to a panel using screws RUGGEDCOM RX1501 Installatio...

Page 19: ...based on alarm conditions The NO Normally Open contact is closed when the unit is powered and there are no active alarms If the device is not powered or if an active alarm is configured the relay opens the NO contact and closes the NC Normally Closed contact Note Control of the failsafe relay output is configurable through RUGGEDCOM RX1501 One common application for this relay is to signal an alar...

Page 20: ...rocution hazard risk of serious personal injury or death Make sure all power sources are off before servicing the power module terminals NOTICE Use minimum 16 gage copper wiring when connecting terminal blocks The maximum wire length between the terminal block and power source must not exceed 6 m 20 ft for 24 V power supplies or 18 m 60 ft for 48 V power supplies For 125 230 VAC rated equipment an...

Page 21: ...k of death serious personal injury and or damage to the device Make sure the supplied cover is always installed over high voltage screw terminal blocks NOTICE Electrical hazard risk of damage to equipment Do not connect AC power cables to a 12 24 or 48 VDC power supply terminal block Damage to the power supply may occur 12 RUGGEDCOM RX1501 Installation Manual 10 2021 C79000 G8976 1054 21 ...

Page 22: ... L Terminal 3 Ground Terminal 4 Negative Neutral N Terminal Figure 2 5 AC Terminal Block Wiring European style Euroblock Terminal Block for HIP Power Supplies 4 5 6 4 1 5 1 6 2 3 1 Not Connected 2 Removable Screw Terminal Block 3 Non removable Screw Terminal Block 4 Positive Live L Terminal 5 Ground Terminal RUGGEDCOM RX1501 Installation Manual 10 2021 C79000 G8976 1054 21 13 ...

Page 23: ...ect the positive wire from the power source to the positive live L terminal on the terminal block 3 Connect the negative wire from the power source to the neutral negative N terminal on the terminal block 4 For screw terminal blocks install the safety cover 4 3 2 1 1 Screw 2 Safety Cover 3 Screw Terminal Block 4 RUGGEDCOM RX1501 Device Figure 2 7 Assembling the Safety Cover 5 Using a braided wire ...

Page 24: ...ction Figure 2 8 Ground Connection 7 Install the safety cover over the terminal block 2 5 2 Connecting Low DC Power To connect a low DC power supply to the device do the following NOTICE Electrical hazard risk of damage to equipment Do not connect AC power cables to a 12 24 or 48 VDC power supply terminal block Damage to the power supply may occur Note The RUGGEDCOM RX1501 works with both positive...

Page 25: ...erminal 3 Negative Terminal 4 Ground Terminal Figure 2 9 DC Terminal Block Wiring European style Euroblock Terminal Block for 12P 24P and 48P Power Supplies 4 5 6 5 1 6 1 4 2 3 1 Not Connected 2 Removable Screw Terminal Block 3 Non removable Screw Terminal Block 4 Positive Terminal 5 Negative Terminal 16 RUGGEDCOM RX1501 Installation Manual 10 2021 C79000 G8976 1054 21 ...

Page 26: ...Terminal Block 2 Positive Terminal 3 Negative Terminal 4 Ground Terminal Figure 2 11 DC Terminal Block Wiring European style Euroblock Terminal Block for 12P 24P and 48P Power Supplies 3 4 5 6 2 5 1 4 1 6 1 Not Connected 2 Removable Screw Terminal Block 3 Non removable Screw Terminal Block 4 Positive Terminal 5 Negative Terminal RUGGEDCOM RX1501 Installation Manual 10 2021 C79000 G8976 1054 21 17 ...

Page 27: ...n Make sure no bare metal is exposed beyond the safety cover 2 Connect the positive wire from the power source to the positive terminal on the terminal block 3 Connect the negative wire from the power source to the negative terminal on the terminal block 4 For screw terminal blocks install the safety cover 4 3 2 1 1 Screw 2 Safety Cover 3 Screw Terminal Block 4 RUGGEDCOM RX1501 Device Figure 2 13 ...

Page 28: ... the device Make sure the lug is tightened to 2 4 N m 9 5 lbf in 3 2 1 4 1 10 Ring Lug 2 10 32 Screw 3 Connection from External Power Source 4 Ground Connection Figure 2 14 Ground Connection 6 Install the safety cover over the terminal block This is mandatory for 48 VDC and 48 VDC power supplies RUGGEDCOM RX1501 Installation Manual 10 2021 C79000 G8976 1054 21 19 ...

Page 29: ...Installing the Device 2 5 2 Connecting Low DC Power 20 RUGGEDCOM RX1501 Installation Manual 10 2021 C79000 G8976 1054 21 ...

Page 30: ...J45 connectors the slots on the connector where the contacts connect is too short causing the connector pins in the port to lift before a proper connection is made It is determined the minimum slot length must be 5 5 mm 0 216 in 5 5 mm Adjusting the position of the connector in the port either by wiggling or pulling the connector back corrects the issue temporarily but is not recommended It may ca...

Page 31: ... refer to the RUGGEDCOM ROX CLI Configuration Manual for the RUGGEDCOM RX1501 For information about how to connect to the device via the management port refer to either the RUGGEDCOM ROX Web Interface Configuration Manual or the RUGGEDCOM ROX CLI Configuration Manual for the RUGGEDCOM RX1501 The management port is a 10 100Base TX copper Ethernet port with an RJ 45 connector The following is the pi...

Page 32: ...tion loss Do not remove or insert the CF card when the device is powered on The CF card should only be removed in the following scenarios The chassis is defective with the exception of power and media modules The CF card is deemed defective or corrupt The device is rendered non functional due to a serious configuration error data corruption or hardware fault NOTICE Configuration hazard risk of dat...

Page 33: ...til it is fully seated 2 1 1 CompactFlash Card 2 Access Panel Figure 3 3 Inserting the CF Card 4 Secure the CF card access panel to the chassis Removing the CF card To remove the CF card from the device do the following 1 Make sure the device is powered down 24 RUGGEDCOM RX1501 Installation Manual 10 2021 C79000 G8976 1054 21 ...

Page 34: ... 3 2 1 1 Ejector Button 2 CompactFlash Card 3 Access Panel Figure 3 4 Removing the CF Card 3 Press the ejector button to the left of the CF card and then pull the card out 4 Secure the CF card access panel to the chassis RUGGEDCOM RX1501 Installation Manual 10 2021 C79000 G8976 1054 21 25 ...

Page 35: ...Device Management 3 3 Accessing the CompactFlash Card 26 RUGGEDCOM RX1501 Installation Manual 10 2021 C79000 G8976 1054 21 ...

Page 36: ...he RUGGEDCOM ROX software to determine which ports are equipped on the device For more information refer to the RUGGEDCOM ROX Configuration Manual for the device 4 1 Requirements and Restrictions Before installing modules in the device consider the following restrictions and requirements Module Support Slots 1 and 2 are reserved for 2 port copper and fiber Ethernet modules only Only one T1 E1 WAN ...

Page 37: ...Fiber Optic 6FX50 7 W WAN Cell 3G LTE 7 W 2 Port Copper M12 RJ45 4 W 4 Port Copper M12 RJ45 5 W 6 Port Copper M12 RJ45 5 W WAN T1 E1 3 W Serial S01 3 W Example A device with the following modules installed would exceed the power budget for line modules 41 5 W Module Quantity Consumption RUGGEDCOM APE1808 2 24 W 2 Port Fiber Optic FG50 SFPs 2 14 W 6 Port Copper M12 RJ45 1 5 W Total Consumption 43 W...

Page 38: ...W i e the total power made available to the modules by the chassis If the total power consumption exceeds this value power fluctuations and irregular shut downs may occur For the maximum power consumption of each line module refer to Available Modules Page 28 NOTICE Contamination hazard risk of equipment damage Prevent the ingress of water dirts and other debris that may lead to premature equipmen...

Page 39: ...all the device in the rack Installing a Module To install a line module do the following 1 Optional If the device is installed in a rack remove it from the rack 2 Remove the current module from the slot 3 Insert the new module into the slot 1 2 3 1 Module 2 Chassis 3 Screw Figure 4 3 Installing a Module 4 Tighten the screws to secure the module 5 Optional If necessary install the device in the rac...

Page 40: ...gress of water dirts and other debris that may lead to premature equipment failure Always make sure slots are not left empty Removing a Power Module To remove a power module do the following DANGER Electrocution hazard risk of serious personal injury or death Make sure power to the module is turned off before servicing the power supply terminal 1 Turn off power to the module RUGGEDCOM RX1501 Insta...

Page 41: ... wiring still connected and set it aside to be connected later to the new module 5 Install a new or blank module to prevent the ingress of dust and dirt Installing a Power Module To install a power module do the following 1 If equipped remove the existing module 2 If applicable connect the supplied terminal block to the module or connect the terminal block from the previous module 3 Confirm or con...

Page 42: ...5 Hand tighten the screws to secure the power module to the chassis 6 Turn on power to the device and confirm the module is receiving and supplying power This is indicated by the LEDs on the module LED State Description O Green The module is supplying power I Green The module is receiving power RUGGEDCOM RX1501 Installation Manual 10 2021 C79000 G8976 1054 21 33 ...

Page 43: ...Modules 4 4 Installing Removing Power Modules 34 RUGGEDCOM RX1501 Installation Manual 10 2021 C79000 G8976 1054 21 ...

Page 44: ...300 VDC HIP 85 VAC 264 VAC 3 15 A T b 65 W 2800 VDC for 1 minute 24 24P 13 VDC 36 VDC 10 A T b 63 5 W 48 48P 36 VDC 72 VDC 3 15 A T b 60 W 1500 VDC for 1 minute 12 12P 9 VDC 15 VDC 12 A 67 W 1500 VAC or 2121 VDC for 1 minute a Power consumption varies based on the device configuration b T denotes time delay fuse 5 2 Failsafe Relay Specifications Maximum Switching Voltage Rated Switching Current Is...

Page 45: ... 40 to 85 C 40 to 185 F Ambient Relative Humidity d 5 to 95 Maximum Altitude 12192 m 40000 ft a Maximum ambient operating temperature is 70 C 158 F when the device is installed along with Underwriter Laboratories UL listed devices b Measured from a 30 cm 12 in radius surrounding the center of the enclosure c Operating temperature may vary based on the limitations of installed SFPs Refer to the RUG...

Page 46: ...Technical Specifications 5 5 Dimension Drawings 440 9 44 2 296 7 Figure 5 1 Overall Dimensions RUGGEDCOM RX1501 Installation Manual 10 2021 C79000 G8976 1054 21 37 ...

Page 47: ...8 4 7 6 35 5 1 1 28 7 161 0 212 1 11 7 21 1 Figure 5 2 Rack Mount Dimensions 479 0 160 0 134 6 68 8 489 2 51 6 11 7 29 0 51 1 161 0 212 1 21 1 Figure 5 3 Panel and Din Rail Mount Dimensions 38 RUGGEDCOM RX1501 Installation Manual 10 2021 C79000 G8976 1054 21 ...

Page 48: ...ons 5 5 Dimension Drawings 19 7 151 4 102 9 113 3 162 5 Figure 5 4 Line Module Dimensions 162 5 40 6 151 8 102 9 113 4 Figure 5 5 Power Module Dimensions RUGGEDCOM RX1501 Installation Manual 10 2021 C79000 G8976 1054 21 39 ...

Page 49: ...Technical Specifications 5 5 Dimension Drawings 40 RUGGEDCOM RX1501 Installation Manual 10 2021 C79000 G8976 1054 21 ...

Page 50: ...he requirements of the following standards CAN CSA C22 2 NO 62368 1 07 R2014 Information Technology Equipment Safety Part 1 General Requirements Bi National standard with UL 62368 1 UL 62368 1 Information Technology Equipment Safety Part 1 General Requirements Certification is filed under E361664 6 1 2 TÜV SÜD This device is certified by TÜV SÜD to meet the requirements of the following standards ...

Page 51: ...electronic equipment Text with EEA relevance Directive 1999 5 EC Directive 1999 5 EC of the European Parliament and of the Council of 9 March 1999 on radio equipment and telecommunications terminal equipment and the mutual recognition of their conformity EN 62368 1 Information Technology Equipment Safety Part 1 General Requirements EN 61000 3 2 Electromagnetic compatibility EMC Part 3 2 Limits Lim...

Page 52: ...radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case users will be required to correct the interference at their own expense Note Changes or modifications not expressly approved by the party responsi...

Page 53: ...Organization for Standardization quality program that adheres to the following standard ISO 9001 2015 Quality management systems Requirements 6 1 9 ACMA This device meets the requirements of the following Australian Communications and Media Authority ACMA standards under certificate ABN 98 004 347 880 Radiocommunications Compliance Labelling Devices Notice 2014 made under Section 182 of the Radioc...

Page 54: ... Material Declaration is available online at https support industry siemens com cs ww en view 109738831 6 1 11 Other Approvals This device meets the requirements of the following additional standards IEEE 1613 IEEE Standard Environmental and Testing Requirements for Communications Networking Devices in Electric Power Substations IEC 61000 6 2 Electromagnetic Compatibility EMC Part 6 2 Generic Stan...

Page 55: ...us 1000 A m for 1 s Note a IEC 61000 4 8 Magnetic Field Enclosure Ports 1000 A m for 1 s 5 IEC 61000 4 11 Voltage Dips and Interrupts AC Power Ports 30 for 1 period 60 for 50 periods Signal ports DC Power Ports IEC 61000 4 12 Damped Oscillatory AC Power Ports 2 5 kV common 1 kV differential mode 1 MHz 3 Signal ports IEC 61000 4 16 Mains Frequency Voltage DC Power Ports 30 V Continuous 300 V for 1 ...

Page 56: ...nsient Earth ground ports 4 kV Signal ports 2 5 kV common mode 1MHz DC Power Ports Oscillatory AC Power Ports 2 5 kV common 1 kV differential mode 1 MHz Radiated RFI Enclosure ports 35 V m Enclosure Contact 8 kV ESD Enclosure Air 15 kV Environmental Type Tests Test Description Test Levels Severity Levels IEC 60068 2 1 Cold Temperature Test Ad 40 C 40 F 16 Hours IEC 60068 2 2 Dry Heat Test Bd 85 C ...

Page 57: ... 6 2 EMC and Environmental Type Tests Military Standard Tests Test Description Test Levels MIL STD 810G Altitude 12192 m 40000 ft 40 C 90 minutes 48 RUGGEDCOM RX1501 Installation Manual 10 2021 C79000 G8976 1054 21 ...

Page 58: ...dustry Online Support service and support https support industry siemens com Industry Mall https mall industry siemens com Siemens Canada Ltd Digital Industries Process Automation 300 Applewood Crescent Concord Ontario L4K 4E5 Canada 2021 Siemens Canada Ltd Subject to change ...

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