Siemens Simatic ET 200pro FC Operating Instructions Manual Download Page 1

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Summary of Contents for Simatic ET 200pro FC

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Page 3: ..._______________ SIMATIC SIMATIC ET 200pro FC ET 200pro FC Operating Instructions Firmware version V3 0 07 2016 A5E01100763B AC Foreword Fundamental safety instructions 1 Description 2 Interfaces 3 Installation 4 Configuration project engineering 5 Commissioning hardware 6 Commissioning and optimization software 7 Series commissioning and operation 8 Alarm fault and system messages 9 Technical data...

Page 4: ...nly by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens pro...

Page 5: ... http www automation siemens com simatic under Support FAQ Internet address for SIMATIC http www siemens com simatic Target group This publication is intended for project engineers commissioners machine operators and service and maintenance personnel Purpose of the manual The operating instructions impart knowledge about the components and allow the addressed target groups to properly and safely i...

Page 6: ... manual you will find a complete table of contents Important terms are explained in the glossary Navigate to the most important topics in this document using the index Special notes In addition to this manual you also need the manual for your DP master or I O controller Position in the information landscape The following table provides an overview of the contents of the ET 200pro System manuals Ma...

Page 7: ...g Functions Technical data PROFINET system description PROFINET basics Network components and structures Data exchange and communication PROFINET engineering Migration from PROFIBUS DP to PROFINET IO Differences Modules System status lists Diagnostics A D Technical support 24 hour technical support is provided by four main centers worldwide A D Global service and support Online Service and support...

Page 8: ...mation support request Tel 1 423 262 2552 Fax 1 423 262 2589 e Mail support usa automation siemens com Asia Pacific Beijing Internet Support Request http www siemens com automation support request Tel 86 1064 757 575 Fax 86 1064 747 474 e Mail support asia automation siemens com Contact address Should any questions or problems arise while reading this manual please contact Siemens at the following...

Page 9: ...33 3 1 1 Optical interface 34 3 1 2 Fieldbus interface backplane bus 34 3 1 3 MMC interface Micro Memory Card 35 3 2 PTC KTY84 interface 36 3 3 Interface to the motor holding brake 37 4 Installation 39 4 1 Prerequisites and maximum expansion 39 4 2 Mounting the racks 40 4 3 Mounting the interface module 44 4 4 Mounting the bus module 46 4 5 Mounting the terminating module 48 4 6 Mounting the conne...

Page 10: ...ation between the S7 CPU and the frequency converter 102 7 4 1 Parameter settings for communication 102 7 4 2 Process data transfer in the PROFIdrive profile 104 7 4 2 1 Control and status words 104 7 4 2 2 Examples 107 7 4 3 Parameter transfer in the PROFIdrive profile 109 7 4 3 1 Block call 109 7 4 3 2 Examples 116 7 5 Commissioning of the fail safe functions 121 7 5 1 General information on acc...

Page 11: ...159 11 2 Bus module 160 12 Spare parts accessories 161 12 1 Spare parts accessories 161 A Appendix 163 A 1 Acceptance Log 163 A 1 1 Documentation of acceptance test 163 A 1 2 Function test of the acceptance test 166 A 1 3 Completing the acceptance log 170 A 2 ESD directives 172 A 2 1 Electromagnetic compatibility 172 A 2 2 Definition of EMC environment and EMC classes 173 A 2 3 Overall behavior as...

Page 12: ...Table of contents ET 200pro FC 12 Operating Instructions 07 2016 A5E01100763B AC ...

Page 13: ...conductor and phase conductor to protective conductor Check whether the existing auxiliary supply circuits are de energized Ensure that the motors cannot move 3 Identify all other dangerous energy sources e g compressed air hydraulic systems or water 4 Isolate or neutralize all hazardous energy sources by closing switches grounding or short circuiting or closing valves for example 5 Secure the ene...

Page 14: ... to life due to electric shock when not grounded For missing or incorrectly implemented protective conductor connection for devices with protection class I high voltages can be present at open exposed parts which when touched can result in death or severe injury Ground the device in compliance with the applicable regulations WARNING Danger to life due to electric shock when opening plug connection...

Page 15: ...ines therefore putting people at risk or causing material damage Switch the wireless devices or mobile phones off in the immediate vicinity of the components WARNING Danger to life due to the motor catching fire in the event of insulation overload There is higher stress on the motor insulation through a ground fault in an IT system If the insulation fails it is possible that death or severe injury...

Page 16: ...nufacturer and therefore it is not necessary to perform an additional test within the system machine WARNING Danger to life when safety functions are inactive Safety functions that are inactive or that have not been adjusted accordingly can cause operational faults on machines that could lead to serious injury or death Observe the information in the appropriate product documentation before commiss...

Page 17: ...he parameterization parameter assignments against unauthorized access Respond to possible malfunctions by applying suitable measures e g EMERGENCY STOP or EMERGENCY OFF 1 2 Safety instructions for electromagnetic fields EMF WARNING Danger to life from electromagnetic fields Electromagnetic fields EMF are generated by the operation of electrical power equipment such as transformers converters or mo...

Page 18: ...y place electronic components modules or devices on conductive surfaces table with ESD surface conductive ESD foam ESD packaging ESD transport container 1 4 Industrial security Note Industrial security Siemens provides products and solutions with industrial security functions that support the secure operation of plants solutions machines equipment and or networks They are important components in a...

Page 19: ...omation and drive components into a holistic state of the art industrial security concept for the installation or machine You will find further information at this address http www siemens com industrialsecurity Make sure that you include all installed products into the holistic industrial security concept WARNING Danger to life due to software manipulation when using exchangeable storage media St...

Page 20: ...cinity of electronic components External influences damage X ray ionizing radiation and cosmic radiation 2 Unusually high temperatures including open flames as well as emissions of light noise particles gases etc can occur inside and outside the components under fault conditions caused by for example Component failure Software errors Operation and or environmental conditions outside the specificat...

Page 21: ...resistor which transforms energy accumulated during regenerative operation into heat is not necessary The frequency converter can be operated without a line reactor Commissioning and operation The commissioning software STARTER is used for commissioning It can be downloaded from the Siemens homepage or ordered on a data carrier It parameterizes the frequency converter through a fieldbus or a point...

Page 22: ...en 2 kHz and 16 kHz Optical interface with USS protocol for commissioning with STARTER Commissioning functions Quick commissioning Calculating the motor controller data Motor data identification Application commissioning Series commissioning Parameter reset to default settings Operating functions Adjustable setpoint channel Adjustable ramp function generator RFG Jog mode Free function blocks FFB P...

Page 23: ...ions Frequency converter protection functions System protection functions Interfaces PROFIBUS or PROFINET through backplane bus MMC as parameter memory Optical interface with USS protocol Motor temperature sensor PTC or KTY84 Additional features of fail safe frequency converters Inputs for evaluating the switch off signals from fail safe ET 200pro modules e g F Switch or F RSM Note These inputs ar...

Page 24: ...omponents of an ET 200pro distributed I O system we recommend the SIMATIC ET 200 Configurator tool The ET 200pro system contains a large number of components which the user can combine according to his needs The minimum configuration of a frequency converter requires a rack a complete interface module including a bus terminating module in the scope of supply of the IM the bus module of the frequen...

Page 25: ...d on the bus module The bus module is the mechanical and electrical connection element between the various ET 200pro modules The following interface modules are available for PROFIBUS DP IM154 1 DP IM154 2 DP HF 3 Connection modules for inter face modules The connection modules are mounted on the interface modules They are used to connect PROFIBUS DP the electronics encoder supply and the load vol...

Page 26: ...es are screwed must be mounted on the rack Lengths 0 5 m 1 m 2 Interface module for PROFINET DP with bus module The interface module interconnects the ET 200pro with the DP master and prepares the data for the electronic modules The unit is delivered with the terminating module and the interface module is already mounted on the bus module The bus module is the mechanical and electrical connection ...

Page 27: ...tion module are shipped as a compact unit The terminating module is included The interface module is mounted on the bus module Interface module available for PROFINET IO IM154 4 PN HF 4 Safety Local repair switch module F RSM with bus module The F RSM is used to trigger the safety functions of the fail safe frequency converter through the backplane bus it switches the power bus for the following m...

Page 28: ...the DP master and prepares the data for the electronic modules The unit is delivered with the terminating module and the interface module is already mounted on the bus module The bus module is the mechanical and electrical connection element between the various ET 200pro modules The terminating module terminates the ET 200pro The following interface modules are available for PROFIBUS DP IM154 1 DP...

Page 29: ...odule is mounted on the bus module Interface module available for PROFINET IO IM154 4 PN HF 4 Fail safe I O module with bus module F Switch The F Switch is used in conjunction with the frequency converter only for the purpose of switching control signals from the higher level controller through PROFIsafe onto the internal switch off signals F0 and F1 on the ET 200pro backplane bus 5 Frequency conv...

Page 30: ...equency converters The address range is 4 bytes Current carrying capacity of a 24 V potential group The number of modules that can be connected depends on the total current of all of the modules of this potential group This total may not exceed the maximum current carrying capacity Note The current consumption of a frequency converter is max 0 8 A If additional components belong to a particular po...

Page 31: ...rters have a number of functions and statuses that can be displayed by means of LEDs Standard frequency converter Fail safe frequency converter Colors The frequency converter status is displayed by means of the following range of LED colors and statuses Description Color Status On Off Transitional status Flashing 0 5 Hz Fault LED SF Red Standby LED RY Green Fail safe LED ES STO SS1 SLS Yellow ...

Page 32: ...for this purpose It does not show whether the drive is running or not Final state FS The Final state LED shows whether the final state of a safety function that has been triggered has been reached Safe torque off STO The STO LED indicates the safety function Safe Torque Off Safe Stop 1 SS1 The SS1 LED indicates the safety function Safe Stop 1 Safely Limited Speed SLS The SLS LED indicates the safe...

Page 33: ...nterface for commissioning the frequency converter using a PC and the RS232 interface A fieldbus connection Through the ET 200pro backplane bus for communicating with a higher level control An MMC slot Slot for a special micro memory card MMC The MMC can be used as a parameter memory or for updating firmware Image 3 1 Interfaces on the ET 200pro Optical interface ET 200pro backplane bus MMC ...

Page 34: ...IC S7 is established using the standardized PROFIBUS DP communication protocol or PROFINET I O Communication within the ET 200pro system is performed over the ET 200pro backplane bus The ET 200pro IM 154 interface module creates the interface between the two bus systems Communication data The ET 200pro FC frequency converter is operated and controlled in normal process mode via PROFIdrive profile ...

Page 35: ...a parameter set onto an MMC Transferring parameters from an MMC when exchanging the frequency converter Automatic download of a parameter set from an MMC Note Several parameter sets can be stored on an MMC The file name clone00 bin is used in the default setting Other names can be set via P0804 e g clone00 bin to clone99 bin Inserting the MMC Precondition The frequency converter must be disas semb...

Page 36: ...tor WARNING Electric shock when touching connection pins male connections in the motor terminal box The connections for the temperature sensor and the motor holding brake are switched to the minus potential of the DC link Electric shock when touching the connection pins male connections in the motor terminal box can result in death Always keep the motor terminal box closed when the line voltage is...

Page 37: ...00pro FC The electrical connection between the frequency converter and the brake is established by plugging the motor cable into the frequency converter Use of the motor holding brake is optional Table 3 1 Assignment of wiring from the temperature sensor and motor holding brake in the motor plug Number Pin X2 on the frequency converter HAN Q8 0 socket 1 U 2 Not assigned 3 W 4 Brake 5 PTC KTY84 6 B...

Page 38: ...Interfaces 3 3 Interface to the motor holding brake ET 200pro FC 38 Operating Instructions 07 2016 A5E01100763B AC ...

Page 39: ...e internal electronics of the frequency converters Electrically isolated to the backplane bus of ET 200pro to 2L and to PROFIBUS DP PROFINET IO Load voltage supply 2L Powers the safe inputs and outputs when a safety orientated frequency converter is used Electrically isolated to the backplane bus to 1L and to PROFIBUS DP PROFINET IO Table 4 2 Maximum electrical expansion Features Rule Electronic e...

Page 40: ...ounting the racks ET 200pro FC 40 Operating Instructions 07 2016 A5E01100763B AC 4 2 Mounting the racks The frequency converter is mounted on the wide rack The following versions are possible Rack wide Rack compact wide ...

Page 41: ...Installation 4 2 Mounting the racks ET 200pro FC Operating Instructions 07 2016 A5E01100763B AC 41 Dimensions Image 4 1 Dimensional drawing of compact wide rack ...

Page 42: ...Installation 4 2 Mounting the racks ET 200pro FC 42 Operating Instructions 07 2016 A5E01100763B AC Image 4 2 Dimensional drawing of wide module rack ...

Page 43: ...lated cable conductor cross section min 4 mm2 You also need an M8 ring cable lug and an M8 spring lock washer Mounting the rack and connecting functional ground 1 If necessary mark the mounting holes on the mounting base then drill holes with diameter of 8 5 mm 0 2 mm 2 Screw mount M8 screws the rack onto the carrier 3 Strip the grounding cable Cu strip for example for your functional earth FE to ...

Page 44: ... DP PROFINET IO and supplies power to the electronic modules Requirements Interface module for PROFIBUS DP The terminating module is removed from the interface module The rack has been mounted Interface module for PROFINET IO The terminating module is removed from the interface module The SIMATIC Micro Memory Card is inserted The rack has been mounted Required Tools Cross tip screwdriver size 2 ...

Page 45: ...rrect position 2 Screw mount the Interface module onto the rack Interface module for PROFIBUS DP without connection module 2 recessed head screws on the front top and bottom tightening torque 1 5 N m Interface module for PROFINET IO All recessed head screws on the front top and bottom tightening torque 1 5 N m Image 4 4 Installing the interface module for PROFIBUS DP example Interface module ...

Page 46: ... backplane bus Requirements The interface module is mounted on the rack Additional bus modules can be mounted next to the interface module Procedure 1 Snap mount the bus module onto the rack 2 Push the bus module to the left until it engages into the interface module or the previous electronic module Note The bus module is first screwed together with the frequency converter to the mounting plate ...

Page 47: ...Installation 4 4 Mounting the bus module ET 200pro FC Operating Instructions 07 2016 A5E01100763B AC 47 Image 4 5 Mounting the bus module for frequency converters Interface module Bus module 155 mm ...

Page 48: ...ro FC 48 Operating Instructions 07 2016 A5E01100763B AC 4 5 Mounting the terminating module The ET 200pro station must be terminated with the terminating module Requirements All bus modules are mounted on the rack Required tools Cross tip screwdriver size 2 ...

Page 49: ...odule to the left up against the last bus module Note Do not screw the terminating module to the rack 2 recessed head screws at the front torque 1 5 Nm until all the bus modules are mounted and screwed in place The terminating module is included in the scope of delivery of the interface module Image 4 6 Mounting the terminating module Interface module Bus module 155 mm Bus terminating module ...

Page 50: ... 07 2016 A5E01100763B AC 4 6 Mounting the connection module for IM154 There are various connection modules with different connection methods for IM 154 CM IM DP ECOFAST Cu CM IP DP M12 7 8 CM IM DP Direct Requirements The interface module must be mounted Required tools Cross tip screwdriver size 2 ...

Page 51: ...e connection module and establish the internal connections The settings and connections of all communication modules are described in the manual ET 200pro Distributed I O Devices 2 Fastening the connection module with 4 screws Image 4 7 Mounting the connection module Connection module Interface module Bus module 155 mm for frequency converters Bus terminating module ...

Page 52: ...rs The frequency converter is unpacked and screwed onto the bus module using 8 screws Note When removing the device from the packaging be sure not to touch or damage the rear plug Remove the device and place it on a even surface Image 4 8 Taking the frequency converter out of the packaging Image 4 9 Placing the frequency converter on an even surface ...

Page 53: ...quency converter into the bus module so that the two domes on the rear engage in the guide holes of the bus module 2 Holding the frequency converter firmly against the module rack screw it in place with 4 screws on the top and 4 screws on the bottom The upper 4 screws simultaneously fasten the bus module Image 4 10 Mounting the connection module interface module terminating module and frequency co...

Page 54: ...using standard plug connectors X1 line supply infeed X2 motor plug connector the cables for both the brake and the temperature sensor are integrated X3 looped through line supply Requirements Note National Fire Protection Association NFPA compatibility These devices are only certified for installation in industrial machines in accordance with the Electrical Standard for Industrial Machinery NFPA79...

Page 55: ... 5 mm2 AWG 16 0999 000 0007 4 mm2 AWG 12 0999 000 0006 6 mm2 AWG 10 without insert Extraction tool Q8 0 0999 000 0319 Extraction tool Q4 2 0999 000 0305 Table 4 5 Power supply connector X1 X3 All plug connector parts are Harting Q4 2 Housing Crimp size Crimp number Cap Screw connec tion seal 0912 006 3141 Female for X1 6 mm2 AWG 10 0932 000 6208 0912 008 5408 0900 000 5059 Male for X3 4 mm2 AWG 12...

Page 56: ...Installation 4 8 Wiring in the ET 200pro system ET 200pro FC 56 Operating Instructions 07 2016 A5E01100763B AC Image 4 11 Wiring the frequency converter in the ET 200pro system ...

Page 57: ...onnection pins male connections in the motor terminal box can result in death Always keep the motor terminal box closed when the line voltage is present at the converter Isolate unused cables Use suitable insulating materials to do this Table 4 7 Assignment of the main power connections at the frequency converter Number Connection X1 Connection X2 Connection X3 HAN Q4 2 male HAN Q8 0 female HAN Q4...

Page 58: ... from our service providers Note A metallic connector housing must be used for connecting The shield of the motor cable must be connected through a large area of the motor enclosure for EMC reasons Power transfer The power jumper connector is used to loop through the main power from one frequency converter motor starter to the next frequency converter motor starter The table below shows the assign...

Page 59: ...of the frequency converter can be actuated for example an F RSM repair switch module an F Switch Only the following modules are allowed to be connected between the F RSM or F Switch and the fail safe frequency converter 400 V shutdown module all direct or reversing starters the standard frequency converter the fail safe frequency converter Procedure Mount one after the other 1 Rack 2 Interface mod...

Page 60: ...ning its use with a frequency converter will be covered here The 3RK 19222 BA01 bus module is required to accommodate a Safety Local repair switch module It is mounted to the left of the frequency converter bus module The Safety Local repair switch module is plugged onto its mounted backplane bus module 1 and screwed with 3 recessed head screws to the rack 2 Note Make sure that the seal is cleanly...

Page 61: ...its use with a frequency converter will be covered here The 6ES7 xxxxxxx bus module is required to accommodate an F Switch It is mounted to the left of the frequency converter bus module Then the electronic module and the connection module are mounted Procedure 1 Plug the electronic module onto the bus module 2 Plug the connection module onto the old electronic module 3 Use a screwdriver size 2 to...

Page 62: ...Installation 4 9 Mounting a fail safe frequency converter ET 200pro FC 62 Operating Instructions 07 2016 A5E01100763B AC ...

Page 63: ...ET IO In PROFIBUS the SIMATIC automation device represents the master and the ET200pro station with the PROFIBUS interface module and other components such as frequency converters or I O modules represents the slave In PROFINET IO the SIMATIC automation device is referred to as the IO controller and the ET 200pro station with PROFIBUS interface module and other components e g frequency converters ...

Page 64: ...to Install HW updates in the Options menu In the upper part of the window select the source of the file Internet or data carrier and click Execute A new window opens The HSP files found are displayed in a drop down list box Select the ET 200pro HSP and click Copy or Download You can then close this window The copied HSP files will now be available in the drop down list box of the window that you i...

Page 65: ...r from the S7 standard as described on the following page The following example demonstrates how the GSD can be input into HW Config of the SIMATIC Open the program HW Config Close any projects which may be open there Then select Options Install GSD files in order to open the dialog box for installing GSD files and click Browse to select the location of the GSD file Then select the file you want f...

Page 66: ...d in higher level SIMATIC CPU in the event of a fre quency converter fault 1 Optional Drive ES block package 2 Only in PROFINET IO and PROFIBUS DPV1 3 Routing across one or several SIMATIC CPUs is not supported Table 5 2 Standard telegram 1 SIMATIC PLC frequency converter Frequency converter SIMATIC PLC Signal Remark Signal Remark PZD1 STW1 Control word 1 ZSW1 Status word 1 PZD2 NSET_A Speed setpo...

Page 67: ...ystem is provided in the hardware configuration After setting the parameters for the master the slave in this particular case the ET 200pro station must be selected from the hardware catalog and placed on the PROFIBUS line This is done by inserting an IM 154 The PROFIBUS address of the ET 200pro station must also be specified in IM 154 Inserting a master system through the context menu of the CPU ...

Page 68: ...ring 5 3 Configuring the communication ET 200pro FC 68 Operating Instructions 07 2016 A5E01100763B AC Image 5 3 Allocating the slave address at the PROFIBUS DP The configuration should now appear as follows Image 5 4 Configuration ...

Page 69: ...e slot Image 5 5 Selecting the frequency converter Image 5 6 Frequency converter in slot With this selection the user specifies which frequency converter will be used standard or fail safe Note When a fail safe application is configured an F RSM or F Switch must be connected in front of the frequency converter Settings for the frequency converter Double clicking the frequency converter opens the p...

Page 70: ...5E01100763B AC Address ID Setting an address in the I O map The start address configured here is accepted in the user program as the LADDR input parameter for the blocks in the user program Image 5 7 Setting the address in the I O map Note The input and output address area of the frequency converter must be the same ...

Page 71: ...ovides a unique means of identification and is assigned by the user Note If the same application ID is entered for several frequency converters they can be used interchangeably Frequency converters with the same application ID must be parameterized in the same way Only frequency converters with the same parameters may be used interchangeably Image 5 8 Parameter ...

Page 72: ...ble click the ET 200pro system Select the Operating parameters tab Image 5 9 Operating parameters The diagnostic interrupt parameter of the frequency converter enables the S7 system diagnostics in PROFIdrive mode No diagnostic messages 0 Diagnostic messages 1 Note Enabled diagnostic messages require troubleshooting in the OB82 of the user program If there is no OB82 in the user program the S7 ente...

Page 73: ...tion Settings for the frequency converter Note Please refer to the Interface modules chapter in the manual entitled ET 200pro Distributed I O System for information on the interface modules Parameterizing the PROFINET IO interface in SIMATIC S7 The hardware configuration is used to parameterize the PROFINET IO interface When a CPU with an integrated DP interface or a DP communications processor is...

Page 74: ...ng the context menu of the CPU PROFINET IO interface Image 5 11 Inserting an IO Controller After the PROFINET IO system was inserted a network must be created for it In the context menu of the PN IO click on Object properties In the window which then opens click the General tab and then the Properties button to create a new network Image 5 12 Creating a network ...

Page 75: ... the IO Controller Image 5 13 Selecting the ET 200pro from the hardware catalog Specifying the device name In the PROFINET version the address of the I O devices is assigned via their device names To do this click the ET 200pro station in the HW Config tool to open its properties You can then enter any unique device name you like Image 5 14 Specifying device names ...

Page 76: ...accessed appear in the window that opens The relevant ET 200pro is selected by means of the MAC address and confirmed with OK In the Assign device name field a name can be edited and assigned using the Assign name button The NameOfStation can then be found on the MMC of the IM in the ET 200pro Indirect route Written to the memory card with Prommer If no PC with PG functionality is available or an ...

Page 77: ...er in an ET 200pro slot From the hardware catalog select FC 1 1 1 5 kW standard telegram 1 and pull it onto the slot Image 5 16 Selecting the frequency converter Image 5 17 Frequency converter in slot Settings for the frequency converter Double clicking the frequency converter opens the property view with the following tabs General Adresse Parameter ...

Page 78: ...m Image 5 18 Setting the address in the I O map Note The input and output address area of the frequency converter must be the same Parameter The application ID provides a unique means of identification and is assigned by the user Note If the same application ID is entered for several frequency converters they can be used interchangeably Frequency converters with the same application ID must be par...

Page 79: ...Configuration project engineering 5 3 Configuring the communication ET 200pro FC Operating Instructions 07 2016 A5E01100763B AC 79 Image 5 19 Parameter ...

Page 80: ...ble click the ET 200pro system Select the Operating parameters tab Image 5 20 Operating parameters The diagnostic interrupt parameter of the frequency converter enables the S7 system diagnostics in PROFIdrive mode No diagnostic messages 0 Diagnostic messages 1 Note Enabled diagnostic messages require troubleshooting in the OB82 of the user program If there is no OB82 in the user program the S7 ent...

Page 81: ...ll not be described separately Technical functions and the connections of the F Switch and F RSM are described respectively in the manual ET 200pro Distributed I O Devices Fail safe Modules and in the manual SIMATIC ET 200pro Motor Starters Requirements The following preconditions exist for the configuring and parameterizing of ET 200pro fail safe modules STEP 7 V 5 3 SP3 or higher S7 Distributed ...

Page 82: ...nctions of the frequency converter using switch off signals in the backplane bus is positioned to the left of the frequency converter A fail safe module F Switch or F RSM is then plugged in Follow the usual procedure with STEP 7 HW Config to configure fail safe modules in the same way as standard ET 200pro modules Selection of F Switch Selection of F RSM The length of the process image of F RSM is...

Page 83: ... 5 3 Configuring the communication ET 200pro FC Operating Instructions 07 2016 A5E01100763B AC 83 Image 5 22 Defining the start address Group diagnostics can be activated or deactivated Image 5 23 Specifying the diagnostics properties ...

Page 84: ...and Edit Object properties Parameters are downloaded from the programming device to the F CPU where they are stored and then transferred to the fail safe module Parameter description The variable parameters of the fail safe modules can be found in the manual entitled ET 200pro Distributed I O Devices Fail Safe Modules PROFIsafe address and address assignment The PS address is set using a 10 pin DI...

Page 85: ...r has the necessary knowledge of STARTER to create a drive configuration and to use the operating panel Preconditions Table 6 1 Preconditions for commissioning Actions Reference ET 200pro is mounted Chap Assembling PROFIBUS address is set on interface module and IM is wired Interface module manual ET 200pro is configured Chap Planning Configuring Motor is connected Chap Assembling Power supply to ...

Page 86: ...erter Image 6 1 Starting up an ET 200pro with frequency converter Note The SF LED on the S7 will not necessarily light up if an error occurs on the ET 200pro FC The S7 receives notification of an error only if diagnostic messages are enabled in the converter This is done via parameterization in HW Config If diagnostic messages are disabled errors in the converter can only be read by means of the r...

Page 87: ...the motor data Checking the motor terminal box IEC NEMA motor For commissioning to be successful it is important that the interconnection in the motor terminal box see image below corresponds to the entry for the rated motor voltage P0304 rated motor current P0305 IEC motor Delta connection Star circuit configuration e g Voltage of 230 V delta connection 400 V star connection NEMA motor Voltage U ...

Page 88: ...cified on the type plate The rated motor voltage P0304 rated motor current P0305 must always be entered according to the motor circuitry delta star If the available rated motor data P0304 P0305 are not consistent with the motor circuitry they should be converted before they are entered If ESB data P0350 P0354 P0356 P0358 P0360 is available this should be entered according to the motor circuitry If...

Page 89: ...ameters and settings that are located during this process can be used for standard commissioning if required Requirements A prerequisite for software commissioning is functional hardware that has been commissioned according to the chapter entitled Commissioning hardware A drive configuration has been generated for the converter and the motor has been commissioned with the factory settings Procedur...

Page 90: ...ntroller Torque limits STARTER at the RS232 interface 2 Commissioning and optimiz ing the drive application Frequency setpoint Frequency limitation skip frequency bands minimum and maximum limitation Ramp function generator Motor temperature monitoring Brake control Flying restart Automatic restart Load torque monitoring STARTER at the RS232 interface 3 Commissioning the communi cation between the...

Page 91: ...ter the line frequency Enter the rating plate data Min max frequency or ramp up ramp down time Control mode Motor data acquisition 7 2 1 General The frequency converter can be adapted to different applications by changing the parameter values Upload and download Upload is understood to mean the saving of parameters from the EEPROM of a frequency converter to a PC using STARTER or to an MMC Downloa...

Page 92: ...but preferably online Parameter changes made online are stored in the RAM of the frequency converter Transferring from RAM to the EEPROM can be triggered manually by pressing the Copy RAM to ROM button If the content of the RAM and EEPROM are different when the user closes STARTER he she will be asked if he she wishes to transfer the data from the RAM to the EEPROM Note The storage method can be c...

Page 93: ...f all parameters depending on P0340 For calculation of the motor and controller data with P0340 there are various scenarios which can be called up as a function of the known data 7 2 3 Motor Data Identification Description The Inverter has a measuring technique which is used to determine the motor parameters Equivalent circuit diagram ECD P1900 2 Measures Equivalent circuit diagram ECD Magnetizing...

Page 94: ... the motor data identification P1900 3 If the motor inverter combination is operated in the field weakening range which is above the nominal frequency of the motor then this characteristic should be determined especially when Vector control is being used As a result of this magnetizing characteristic the Inverter can in the field weakening range accurately calculate the current which is generated ...

Page 95: ...ed position This is more significant for larger motors Note The equivalent circuit data P0350 P0354 P0356 P0358 P0360 and the motor cable resistance P0352 are entered as phase values During the motor identification routine the sum of the stator resistance P0350 and the motor cable resistance P0352 are determined To get a correct stator resistance the cable resistance has to be set before the motor...

Page 96: ...ent temperature is entered at the instant that motor data is being determined factory set ting 20 C The difference between the motor temperature and the motor ambient temperature P0625 must lie in the tolerance range of approx 5 C If not the motor must be allowed to cool down P0010 0 Commissioning parameter filter Check if P0010 0 Ready P1900 3 Select motor data identification 0 Disabled default 2...

Page 97: ...a the STARTER button The duration of the data transfer depends on the number of parameters changed In some cases it can take up to 3 minutes When using STARTER the transfer is indicated by a progress bar A dialog field announces when transfer is successful The List Manual contains detailed parameter descriptions General settings Parameters Description parameter name and factory setting in bold Set...

Page 98: ...0011 Temperature calculation without encoder Temperature calculation without a temperature encoder is possible in all operating modes In vector mode the current temperature is determined automatically when the converter is switched on and the motor is hot In V f mode the motor temperature is set to an average value in this case Parameters Description parameters and factory settings in bold Setting...

Page 99: ... down time in seconds from the maximum frequency P1082 to 0 Additional setpoints Parameters Description parameter name and factory setting in bold Setting P1074 1 0 BI Disable additional setpoint P1075 775 CI Additional setpoint Specifies the source of the additional setpoint which is added to the main setpoint P1076 1 0 CI Additional setpoint scaling Defines the source for scaling the additional ...

Page 100: ...s The rounding times are recommended to avoid abrupt responses and so to minimize stress to the mechanical system The ramp up and ramp down times are extended by the component of the rounding ramps P1131 5 0 Ramp up final rounding time in seconds P1132 5 0 Ramp down initial rounding time in seconds P1133 5 0 Ramp down final rounding time in seconds P1134 0 Rounding type 0 continuous smoothing jerk...

Page 101: ...cy of the analog setpoints Fixed frequencies and standardization processes of the motor potentiometer are related to 100 P2001 1000 Reference voltage V The reference voltage in Volt output voltage corresponds to a value of 100 Comments This setting should only be changed if the power must be output with a different scaling P2002 Reference current A The reference current in Ampere output current co...

Page 102: ...etpoint A 16 bit Fieldbus parameter The following parameters must be set in order to put the fieldbus interface into operation Table 7 6 Fieldbus parameters Parameter Contents P0700 Fast selection of command source P1000 Fast selection of frequency setpoint P2051 Actual values for process data BICO P2040 Failure time of process data telegram P0927 Parameter change source P0700 and P1000 fast selec...

Page 103: ...es to run even in the event of a fault Process data monitoring The telegram failure time is monitored in the converter using parameter P2040 P2040 telegram failure time Parameter P2040 specifies the time after which a fault code F0070 is generated if no telegram is received via the fieldbus P2040 0 means No monitoring P2040 0 means The time in milliseconds after which a fault condition is generate...

Page 104: ...tion of rotation must be specified with bit 11 0 OFF1 Shutdown deceleration of ramp function generator ramp pulse tripping when f fmin 1 1 Do not run down to standstill All Run down to standstill OFF2 commands are canceled 0 Run down to standstill OFF2 Immediate pulse tripping drive runs down to a stand still 2 1 No rapid standstill All Rapid standstill OFF3 commands are canceled 0 Rapid standstil...

Page 105: ...G 2 OFF Drive brakes as quickly as possible 10 1 Open loop control with PLC Open loop control via interface process data valid 0 No open loop control with PLC Process data invalid except for sign of life 11 1 Setpoint inversion Motor runs counter clockwise as a response to a posi tive setpoint 0 No setpoint inversion Motor runs clockwise as a response to a positive set point 12 Not used 13 Not use...

Page 106: ...N are issued 0 Switch on not disa bled 7 1 Warning present Drive still in operation warning in service maintenance parameters no acknowledgement see interrupt pa rameter r2110 0 No warning No warning is present or the warning has disappeared 8 1 Speed deviation with in tolerance range Setpoint actual value deviation within tolerance range 0 Speed deviation out side of tolerance range 9 1 Master co...

Page 107: ... PROFIdrive mode The inputs E0 0 and E0 6 are linked to the Start Stop bit or to the Acknowledge Fault bit of the control word STW1 The process data are written in the cyclical time slice of the S7 e g OB1 at logical address 256 of the frequency converter Note Please note that the way cyclic data are interpreted depends on how the frequency converter is parameterized P2050 P0922 Four bytes of proc...

Page 108: ...tions 07 2016 A5E01100763B AC Image 7 3 Writing PROFIdrive process data Reading PROFIdrive process data In this example status word 1 and the instantaneous frequency are read in PROFIdrive mode The process data are read in the cyclical time slice of the S7 e g OB1 from logical address 256 of the frequency converter Image 7 4 Reading PROFIdrive process data ...

Page 109: ... controllers and for the different data transmission rates Acyclic data exchange with the same master class of Class 1 or the same IO controller Use of the READ and WRITE functions In this case the content of the transferred data block corresponds to the structure of the non cyclic parameter channel in accordance with the PROFIdrive profile V4 0 with data block 47 DS47 Acyclic data exchange with t...

Page 110: ...240 bytes The header of the task or the response are user data Only 1 master or 1 supervisor on a frequency converter can be cyclically accessed at a time Structure of parameter request and parameter response Each parameter request consists of three parts Request header ID for the request and number of parameters being accessed Parameter address Addressing a parameter If multiple parameters are be...

Page 111: ...ty of elements Parameter number PNU Subindex n parameter address Attribute Qty of elements Parameter number PNU Subindex 1 parameter value s only in the case of change parameters request Format Qty Values Values n parameter value s Format Qty Values Values Table 7 11 Parameter response Word Byte Byte Response header Request reference mirrored Request ID Drive object ID mirrored Qty Parameters 1 pa...

Page 112: ...emory P0971 Drive object ID Unsigned 8 0x00 0xFF Number Setting for the drive object number with a drive unit with more than one drive object Different drive objects with separate parameter number ranges can be accessed at the same DPV1 connection Qty Parameters Unsigned 8 0x01 0x27 No 1 39 Limited by the length of the DPV1 telegram In the case of multiple requests defines the number of adjacent a...

Page 113: ... profile Zero without values as positive sub response to a write request Byte Word Doubleword Faults Format and number specify the correlated areas in the telegram which contain values Data types conforming to the PROFIdrive profile should be preferred for write access Bytes words and doublewords may also be used as alternatives Qty Values Unsigned 8 0x00 0xEA No 0 234 Limited by the length of the...

Page 114: ... Error values Unsigned 16 0x0000 0x00FF Meaning of the error values See the next table The error values in the event of a negative response A zero byte is appended if the values result in an odd number of bytes This ensures integrity of the word structure in the telegram Note The DRIVE ES SIMATIC block package provides function blocks within the standard block libraries for writing reading paramet...

Page 115: ...ecuted on account of the operating state Access is temporarily disabled for unspecified reasons 0x14 Invalid value Attempt to modify with a value which lies within the limits however is inva lid for other permanently valid reasons parameters with permanently defined values Subindex 0x15 Response too long The length of the present response exceeds the maximum transfer length 0x16 Invalid parameter ...

Page 116: ...7 DS47 write job This data set is then sent to the FC in the context of cyclic program execution e g OB1 using SFC58 In order to be able to read the reply data set from the FC an additional data block again needs to be created For this purpose DB1 is added to the project To ensure as flexible a response as possible DB1 is created as a data field with a length of 240 bytes and no defined structure ...

Page 117: ...perating Instructions 07 2016 A5E01100763B AC 117 Image 7 7 Request processing in OB1 Once the parameter request has been executed successfully the request header defined in DB47 must be mirrored in DB1 requestID does not indicate any errors To view the data currently stored in DB1 open DB1 in Simatic Manager and click the glasses icon ...

Page 118: ...Image 7 8 DB48 DS47 read job This data set is then sent to the FC in the context of cyclic program execution e g OB1 using SFC58 In order to be able to read the reply data set from the FC an additional data block needs to be created For this purpose DB1 is added to the project To ensure as flexible a response as possible DB1 is created as a data field with a length of 240 bytes and no defined stru...

Page 119: ...Commissioning and optimization software 7 4 Commissioning of communication between the S7 CPU and the frequency converter ET 200pro FC Operating Instructions 07 2016 A5E01100763B AC 119 ...

Page 120: ...e 7 4 Commissioning of communication between the S7 CPU and the frequency converter ET 200pro FC 120 Operating Instructions 07 2016 A5E01100763B AC Image 7 10 Example DB1 after P947 has been read out successfully with F70 pending P947 0 70 ...

Page 121: ...e required fail safe parameters and then follow the steps below to exit parameterization P9799 Checksum for SI parameters Checksum of fail safe function parameters Enter the value from r9798 0000h 0000h FFFFh P9899 Checksum for SI parameters Checksum of fail safe function parameters Enter the value from r9898 0000h 0000h FFFFh P3900 10 End of safety commissioning 10 Accept changes to fail safe fun...

Page 122: ...02 0 P9692 SI response to SLS selection 1 0 2 r9760 SI internal password 12345 1000 99999 P9761 SI password input 0 1000 99999 P9762 SI password change 0 1000 99999 P9763 SI confirmation of password change 0 1000 99999 r9770 SI FW version r9771 SI hardware functions r9772 SI status word r9798 SI display checksum 0000h 0000h FFFFh P9799 SI parameter checksum 0000h 0000h FFFFh Processor 2 communicat...

Page 123: ...o the password stored in r9760 If it is correct i e if the two passwords match access is granted If the password is incorrect the parameters for fail safe functions are disabled and the user has to exit the commissioning mode for fail safe functions manually using parameter P3900 11 Parameter P3900 11 clears all previous changes that have been made to the parameters for fail safe functions Checksu...

Page 124: ...ed personnel Each check must be documented logged in an acceptance report and then signed off The acceptance report must be enclosed with or attached to the system s log book In this context the term authorized personnel refers to any member of the machine manufacturer s personnel with the requisite training and knowledge to carry out a safety function acceptance test correctly Note It is essentia...

Page 125: ... 1 SS1 Safely Limited Speed SLS Completing the report Document log the commissioning time and then sign Check the safety function parameters Document log the checksums Provide evidence to show that the data have been saved archived Sign Appendix Records printouts of measurements associated with the functional test Alarm logs Printouts of curve characteristics Note The official acceptance report fo...

Page 126: ...ns and operator dialogs for both the standard and fail safe parameters Note When the parameters are reset to the factory settings the data transfer memory is reinitialized As a result data transfer will be suspended while the reset process is being performed WARNING Fail safe parameters If standard frequency converters are used only the reset to factory defaults by means of P0970 1 is of relevance...

Page 127: ...07 Rated motor frequency P0310 Rated speed P0311 We recommend a Siemens standard motor The following conditions must also be fulfilled Control ON OFF command through fieldbus P0700 6 Asynchronous motor P0300 1 Self cooled motor P0335 0 Motor overload factor P0640 150 Setpoint input through fieldbus P1000 6 Minimum frequency P1080 0 Hz Maximum frequency P1082 50 Hz Ramp up time P1120 10 s Ramp down...

Page 128: ... Parameter Description parameter name and factory setting if this does not vary in bold P0003 3 User access level 1 Standard Facilitates access to the most frequently used parameters 2 Extended Facilitates extended access e g to converter I O functions 3 Expert level Only to be used by experts P0004 0 Parameter filter 0 All parameters P0010 30 Commissioning parameter 0 Ready 30 Factory setting par...

Page 129: ...nd the response when a frequency converter is replaced the normal operating behavior of the frequency converter Note The power supply cable must be fused in accordance with its cable cross section All 400 V components in the ET 200pro station i e motor starters and converters which are supplied from a shared power bus are protected by means of device internal measures DANGER During operation and a...

Page 130: ...parameters Internal memory All frequency converter parameter values are stored in a ROM block and are transferred to the RAM once the device has powered up Changes to factory settings can be saved in an EEPROM so that they are powerfail proof External memory The frequency converter parameter values can be transferred to external storage media and saved there Options are PC hard disk PLC memory MMC...

Page 131: ... in respect of uploads downloads Once the upload download procedure is under way there is no way of stopping it again If the data being downloaded are incompatible with the frequency converter the relevant parameters in the converter will revert to their default values All the LEDs will flash during the upload download process On successful completion of the process the RY RDY LED will light up CA...

Page 132: ...Parameter name and default setting if this does not vary in bold Setting Disassemble frequency converter insert MMC into rear of frequency converter and re assemble frequency converter Carry out the following steps in respect of the parameter set that is to be uploaded P0010 30 Commissioning parameter 0 Ready 1 Quick comm 2 Frequency converter 30 Factory setting parameter transfer 95 Commissioning...

Page 133: ... respond to any commands Once the download procedure is under way there is no way of stopping it again If the data being downloaded are incompatible with the frequency converter the relevant parameters in the frequency converter s memory will revert to their default values In the event of an unsuccessful download the frequency converter will not function as it should The LEDs should flash when par...

Page 134: ...n Parameter name and default setting if this does not vary in bold Setting Disassemble frequency converter insert MMC into rear of frequency converter and re assemble frequency converter then perform a manual download P0010 30 Commissioning parameter 0 Ready 1 Quick comm 2 Frequency converter 30 Factory setting parameter transfer 95 Commissioning of fail safe functions P0804 Select clone file for ...

Page 135: ...download from the MMC is disabled P8458 1 Automatic parameter download from the MMC once only when the frequency converter next powers up default setting After the download P8458 will be set to 0 P8458 2 Automatic parameter loading from the MMC each time the frequency converter powers up The converter is ready after a successful automatic download A successful automatic download means All paramete...

Page 136: ...ssioning The upload converter s power supply must be connected The upload converter is in the Ready to run state Connect the STARTER PC to the upload frequency converter via RS232 point to point connection appropriate connecting cable required or via fieldbus press the online button Connect to target system and perform the upload using the button Remark An online connection can only be established...

Page 137: ...downloaded from the PC to the frequency converter s EEPROM the LEDs will flash If the frequency converter experiences a fault condition the fault is indicated by the LEDs SF on RY RDY off The download will be carried out regardless Prerequisites The download converter s power supply must be connected The download converter is in the Ready to run state Connect the STARTER PC to the download frequen...

Page 138: ...st F00061 No MMC inserted MMC faulty Insert an MMC and attempt the upload download again F00062 MMC contents invalid MMC faulty Parameter valid for this frequency converter F00063 MMC contents incompatible MMC faulty Parameter set clone00 bin available on the MMC Parameter valid for this frequency converter F00395 Different application ID after download See below Note Once parameters have been upl...

Page 139: ...rameters saved in the frequency converter In the Ready to run state the frequency converter can be started after acknowledgement by means of an OFF1 ON command F00395 for fail safe frequency converter In the case of frequency converters with integrated fail safe functions it is necessary to perform an acceptance test To clear F00395 on a frequency converter with integrated fail safe functions proc...

Page 140: ...s powerfail proof The frequency converter s application ID is also transferred and saved when the frequency converter parameters are uploaded to an MMC or in STARTER Application ID during standard commissioning or replacement When the frequency converter is replaced or after it has been parameterized by means of a parameter download the frequency converter receives the application ID from the PLC ...

Page 141: ... uploaded parameter set to the new frequency converter The precondition for carrying out series commissioning is that there must be a suitable parameter set available This parameter set can be created by using the STARTER software for frequency converter parameterization CAUTION Downloading parameters between different firmware versions can lead to incorrect parameter settings The LEDs should flas...

Page 142: ...s Lower the load to the ground or Secure the load using the motor holding brake Standard commissioning sequence with STARTER 1 Configure all frequency converters to be involved in standard commissioning with the same application ID 2 Commission the first frequency converter 3 Upload from frequency converter to the PC Frequency converter parameters are saved on the PC 4 Download from PC to the freq...

Page 143: ...D 2 Commission the first frequency converter 3 Upload from frequency converter to an MMC Frequency converter parameters are saved on an MMC 4 Download from an MMC to the frequency converter The saved parameters are transferred to other frequency converters The download can be performed manually or automatically Note In the case of a manual download all the necessary parameters with the exception o...

Page 144: ...placement the frequency converter signals the error F00395 unless the application ID for this slot is the same as the application ID of the slot from which the frequency converter originates WARNING Replacement constraints The following must be taken into account prior to replacement The user is responsible for ensuring that the MMC contains the correct parameter set The user is responsible for en...

Page 145: ...Possible settings for P8458 and its functions are specified below P8458 0 Parameters not automatically downloaded from the MMC P8458 1 Parameters automatically downloaded from the MMC once when frequency converter next powers up factory setting After the download P8458 will be set to 0 P8458 2 Parameters automatically downloaded from the MMC if available each time the fre quency converter powers u...

Page 146: ...er change during operation A frequency converter which is controlled via fieldbus also handles the transfer of parameters via fieldbus in PROFIdrive mode using data set 47 The transfer is described in the chapter entitled Commissioning and Optimization Parameter transfer to the frequency converter Parameter transfer from the converter Programming error See also Block call Page 109 ...

Page 147: ...stored in parameter r0947 under their code number e g F0003 3 The associated error value can be found in parameter r0949 If no error value is assigned to a fault the value 0 is entered The point in time at which the fault occurred can be read out r0948 as can the number of the fault code P0952 that is stored in parameter r0947 The following sections describe the LED display of fault conditions Not...

Page 148: ...C 9 2 Diagnostics through LEDs Description Status LEDs are located on the front panel of the frequency converter Status display through LEDs The SIMATIC ET 200pro FC frequency converters have a number of functions and statuses that can be displayed by means of LEDs Standard frequency converter Fail safe frequency converter ...

Page 149: ... LED indicates a general system error in either the software or hardware Ready RY The Ready LED indicates whether the converter is ready a control word is sent for this purpose It does not show whether the drive is running or not Final state FS The Final state LED shows whether the final state of a safety function that has been triggered has been reached Safe torque off STO The STO LED indicates t...

Page 150: ... available In any state where it makes no difference whether the LED is off on or flashing it is listed as Not relevant STO status LEDs for fail safe functions LED Description SF RY RDY ES STO SS1 SLS Red Green Yellow Not relevant Not relevant Not relevant Not relevant STO parameterized Not relevant Not relevant Not relevant Not relevant STO initiated Not relevant Not relevant Not relevant Not rel...

Page 151: ... Not relevant SS1 initiated Not relevant Not relevant Not relevant Not relevant SS1 reached SLS status LEDs for fail safe functions LED Description SF RY RDY ES STO SS1 SLS Red Green Yellow Not relevant Not relevant SLS parameterized Not relevant Not relevant Not relevant Not relevant SLS initiated Not relevant Not relevant Not relevant Not relevant SLS reached Additional states indicated by LEDs ...

Page 152: ...t 3 The PLC program can read this bit and in the event of any faults it can investigate their cause with the help of the function Reading parameters Parameter P0944 contains the quantity of active faults and r0947 the fault number the meaning can be found in the list manual Interrupts are displayed in bit 7 of the status word ZSW1 bit 7 Once this bit has been evaluated if any interrupts exist thei...

Page 153: ...OB122 at its disposal for the purpose of evaluating diagnostic errors in the ET 200 station OB82 for diagnostic interrupts on drive errors OB86 for diagnostic interrupts for IM slave ET 200 station failed OB122 for diagnostic interrupts upon I O access errors A specific response to errors can be programmed in these organization blocks If the OB in question is not available the control enters a STO...

Page 154: ...xample Related parameter Index MANUFACTURER_ID 2 U16 42 P8820 5 ORDER_ID 20 VS 6SL3235 0TEpp pRB0 P8820 6 15 SERIAL_NUMBER 16 VS 12345 P8820 16 23 HARDWARE _REVISION 2 U16 1 P8820 24 SOFTWARE_REVISION 4 1 Char 3 U8 V123 P8820 25 26 REVISION_COUNTER 2 U16 0x0001 P8820 27 PROFILE_ID 2 U16 0x3A00 P8820 28 PROFILE_SPECIFIC_TYPE 2 U16 0x0003 P8820 29 IM_VERSION 2 2 U8 11 P8820 30 IM_SUPPORTED 2 U16 0x0...

Page 155: ... Table 10 1 Technical data Date Unit Value Rated input voltage V AC 400 Permissible voltage range min V AC 380 Permissible voltage range max V AC 480 Rated output current 45 C A 3 9 55 C A 3 5 Maximum output current 3 s A 2 x rated output current Rated input current 3AC A 3 7 Integrated device fuse A 16 medium time lag Rated power 55 C kW 1 10 Power with overload 150 for 60 s every 300 s kW 1 65 P...

Page 156: ... section mm2 2 5 Cooling type Convection Degree of protection IP 65 Environmental condition Temperature during operation C 0 55 Temperature during storage and transportation C 40 70 Relative atmospheric humidity 95 non condensing Filter Class A Integrated PFH Probability of failure per hour of the integrated safety functions 5 10E 8 Image 10 1 Power derating as a function of the ambient temperatur...

Page 157: ... vibrations Air pollution water The frequency converter must not be installed in areas where there are corrosive gases and air pollution however it can be exposed to dust and splashwater degree of protection IP65 Installation and cooling Make sure that convection can take place freely in front of the frequency converter In this area there must be no devices which could obstruct or affect the conve...

Page 158: ...Technical data 10 2 General ambient conditions ET 200pro FC 158 Operating Instructions 07 2016 A5E01100763B AC ...

Page 159: ...ions 07 2016 A5E01100763B AC 159 Dimensional drawings 11 11 1 Frequency converter Frequency converter Clearance for heat dissipation Earthing point Mounting rail Bus module Frequency converter Image 11 1 Standard frequency converters ...

Page 160: ...Dimensional drawings 11 2 Bus module ET 200pro FC 160 Operating Instructions 07 2016 A5E01100763B AC 11 2 Bus module Bus module Image 11 2 Bus module ...

Page 161: ...le The optical cable is used to connect a configuring or operating device with an RS232 interface to the optical interface of the frequency converter Electronics integrated in the cable converts electrical signals of up to 115 kBd into optical signals and vice versa Optical cable Order No 3RK19 22 2BP00 Motor cable Prefabricated motor cables up to 10 m long are available ex stock for connecting th...

Page 162: ...op through up to 25 A from 3AC 400 V to another frequency converter mounted directly alongside The common fusing of the primary supply is provided externally Power jumper connector Order No 3RK19 22 2BQ00 Sealing cap for power bus Unused connections without a sealing cap have a degree of protection of only IP54 with a sealing cap it is IP65 Sealing caps for power bus Order No Quantity 3RK19 02 0CK...

Page 163: ...pendix A A 1 Acceptance Log A 1 1 Documentation of acceptance test Overview Acceptance test No Date Person carrying out Table A 1 Machine description and overview block diagram Designation Type Serial No Manufacturer End customer Block overview diagram of the machine ...

Page 164: ...18 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 r0018 r9770 ...

Page 165: ...ET 200pro FC Operating Instructions 07 2016 A5E01100763B AC 165 Table A 3 Description of the fail safe equipment devices Drive No Example Wiring of the STO terminals protective door EMERGENCY STOP grouping of the STO terminals etc ...

Page 166: ...2016 A5E01100763B AC A 1 2 Function test of the acceptance test Description The function test must be carried out separately for each individual drive assuming that the machine permits this to be done Executing the test First commissioning Please mark Series commissioning ...

Page 167: ...oasts down The drive is braked by the mechanical brake and held if a brake is being used No safety faults r9772 0 r9772 1 1 STO selected and active r9772 14 1 if Safe Brake Control is enabled 6 De select STO 7 Check the following No safety faults r9772 0 r9772 1 0 STO de selected and inactive r9772 14 0 8 Check that the expected drive operates if so the following is tested That the wiring between ...

Page 168: ...time if re quired use a stop watch After the parameterized minimum speed has been fallen below the drive coasts down The drive is braked and held by the mechanical brake if a brake is being used No safety faults r9772 1 1 STO active r9772 2 1 SS1 selected r9772 14 1 if safe brake monitoring is enabled 6 De select SS1 7 Check the following No safety faults r9772 1 0 STO inactive r9772 2 0 SS1 de se...

Page 169: ...772 4 1 SLS selected Drive speed decreases corresponding to the selected ramp time or SLS mode if required use an oscilloscope After the parameterized safely limited speed has been fallen below the speed remains below this limit In SLS mode 1 à correct must be no fault In SLS mode 0 à LSTO safety fault at ramping end In SLS mode 2 à LSTO immediately r9772 5 1 SLS active 6 De select SLS 7 Check the...

Page 170: ...0 Operating Instructions 07 2016 A5E01100763B AC A 1 3 Completing the acceptance log Parameters of the fail safe functions Specified value checked Yes No Control unit Checksums Drive Checksums Name Drive No Control unit r9798 Control unit r9898 ...

Page 171: ...pe Designation Date Parameters PLC program Circuit diagrams Signatures Commissioning engineer Confirms that the above listed tests and checks have been correctly carried out Date Name Company department Signature Machinery construction OEM Confirms the correctness of the parameterization documented above Date Name Company department Signature ...

Page 172: ... manufacturer declares that the European standards applicable to the electrical environment for which the unit is intended are satisfied Only standards which have been officially published in the official journal of the European Union are allowed to be cited in the manufacturer s declaration Description of technical design A description of the unit s technical design covering its EMC properties ma...

Page 173: ...environment in which there are commercial estates and facilities which are not connected directly to a public low voltage supply network Note Example Developed commercial sites and other sites which are supplied by a transformer provided specially for the purpose Class C1 Power drive system PDS with a rated voltage of less than 1000 V for use in residential buildings Class C2 Power drive system PD...

Page 174: ...g emitted interference for environments of Class C3 commercial Table A 7 Conductor related and radiated emitted interference EMC impact Standard Step Conducted emissions EN 55011 Class A Radiated emissions EN 55011 Class A Note To comply with this behavior the factory set switching frequency must not be exceeded Harmonic currents No connection approval is required for units which are installed in ...

Page 175: ...Amplitude modulated 80 AM at 1 kHz Transient overvoltages EN 61000 4 4 2 kV at 5 kHz A Voltage surge EN 61000 4 5 1 kV inverse mode L L A 1 2 50 μs 2 kV common mode L E Wired EN 61000 4 6 0 15 MHz 80 MHz 10 V rms A High frequency common mode 80 AM at 1 kHz System interruptions and voltage dips EN 61000 2 1 100 voltage dip for 3 ms C 30 voltage dip for 10 ms B 60 voltage dip for 100 ms C 95 voltage...

Page 176: ...800 3 Explanatory notes for EN 61800 3 A11 The EN 61800 3 A11 product standard for Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods specifies limit values for noise radiation and interference immunity The EMC product standard EN 61800 3 A11 does not apply directly to a frequency converter but to a complete drive system which comprises the complete c...

Page 177: ...rference pulses Burst EN 61000 4 4 2 kV 5 kHz electric power cable B Voltage surge EN 61000 4 5 2 kV phase ground electric power cable B 1 kV phase phase electric power cable B High frequency electromagnetic field ampli tude modulated EN 61000 4 3 80 MHz 1000 MHz 10 V m 80 AM A Ground leakage current EN 61800 5 1 See the two tables below 1 Reduction of motor speed 2 Shutdown on fault F00003 Underv...

Page 178: ...es Limit value Radiated emissions EN 55011 Class A Group 1 Conducted emissions EN 55011 Class A Group 1 Table A 14 Limit values for interference immunity for general industrial application to EN 61000 6 2 EMC phenomena Basic standard for test procedures Level Evaluation criterion Voltage dips EN 61000 4 11 30 reduction 0 5 periods B Voltage interruptions EN 61000 4 11 95 reduction 250 periods C El...

Page 179: ...rective according to the definition provided by EN 61800 3 EMC Product Standard for Power Drive Systems Underwriters Laboratories The device is listed by UL and CUL for power conversion in an environment the pollution degree 2 Comment UL certification is being processed National Fire Protection Association NFPA compatibility Due to their design features it is possible that these devices cannot be ...

Page 180: ...Appendix A 3 Standards ET 200pro FC 180 Operating Instructions 07 2016 A5E01100763B AC ...

Page 181: ...ced Operator Panel advanced operator panel AOUT Analog Ausgang analog output APC Advanced Positioning Control advanced positioning control ASC Ankerkurzschluss armature short circuit ASCII Amerikanische Code Norm für den In formationsaustausch American standard code for information interchange ASIC Anwendungsspezifischer integrierter Schaltkreis application specific integrated circuit ASM Asynchro...

Page 182: ... Konnektor Ausgang connector output CO BO Konnektor Ausgang Binektor Ausgang connector output binector output COB ID CAN Object Identification can object identification COM Mittelkontakt eines Wechslerkontaktes common contact of a change over relay CP Kommunikationsprozessor communications processor CPU Zentralbaugruppe central processing unit CRC Checksummenprüfung cyclic redundancy check CSM Con...

Page 183: ...omagnetische Verträglichkeit EMV electromagnetic compatibility EMI Elektomagnetische Störung electromagnetic interference EMF Elektromagnetische Kraft electromagnetic force EMF EMK Elektromagnetische Kraft electromagnetic force EMF EMV Elektromagnetische Verträglichkeit electromagnetic compatibility EMC EN Europäische Norm European standard EnDat Geber Schnittstelle encoder data interface EP Impul...

Page 184: ... HF Hochfrequenz high frequency HFD Hochfrequenzdrossel high frequency reactor HIW Haupt Istwert main actual value HLG Hochlaufgeber ramp function generator HMI Mensch Maschine Schnittstelle human machine interface HO Konstantes Drehmoment hohe Überlast constant torque HSW Haupt Sollwert main setpoint HTL Logik mit hoher Störschwelle Hochspannungs Transistor Logik high threshold logic HW Hardware ...

Page 185: ...ederstwertiges Bit least significant bit LSS Netzschalter line side switch LU Längeneinheit length unit LWL Lichtwellenleiter optical fibre M M Masse reference potential zero potential MB Megabyte megabyte MCC Motion Control Chart motion control chart MDS Motordatensatz motor data set MHB Motor Haltebremse motor holding brake MLFB Maschinenlesbare Fabrikatebezeich nung machine readable product des...

Page 186: ...r adjustable parameter PcCtrl Steuerungshoheit master control PDS Leistungsteildatensatz Antriebssystem power unit data set PE Schutzerde protective earth PELV Schutzkleinspannung protective extra low voltage PEM Permanenterregter Synchronmotor permanent magnet synchronous motor PG Programmiergerät programming terminal PI Proportional Integral proportional integral PID Proportional Integral Differ...

Page 187: ...breaker RCD Fehlerstrom Schutzschalter residual current device RFG Hochlaufgeber ramp function generator RFI Hochfrequenzstörung radio frequency interference RJ45 Norm Beschreibt eine 8 polige Steck verbindung mit Twisted Pair Ethernet standard Describes an 8 pole plug con nector with twisted pair ethernet RKA Rückkühlanlage recooling system RO Nur lesbar read only ROM Festwertspeicher read only m...

Page 188: ...ule external SN Sicherer Software Nocken safe software cam SOL Serielle Verbindung als Option serial option link SOS Sicherer Betriebshalt safe operational stop SPC Sollwertkanal setpoint channel SPS Speicherprogrammierbare Steuerung programmable logic controller plc SS1 Sicherer Stopp 1 safe stop 1 SSI Synchron Serielle Schnittstelle synchronous serial interface SSM Sichere Geschwindigkeitsanzeig...

Page 189: ...zwischenkreisspannung positiv partial dc link voltage positive VDE Verband Deutscher Elektrotechniker association of german electrical engi neers VDI Verein Deutscher Ingenieure association of german engineers Vpp Volt Spitze zu Spitze volt peak to peak VSM Voltage Sensing Module voltage sensing module VT Variables Drehmoment variable torque W WEA Wiedereinschaltautomatik automatic restart WZM Wer...

Page 190: ...List of abbreviations acronyms B 1 Abbreviations ET 200pro FC 190 Operating Instructions 07 2016 A5E01100763B AC ...

Page 191: ...ation with startup and electrical braking S8 Uninterrupted operation with periodic speed variations S9 Uninterrupted operation with non periodic load and speed variations ET 200pro Distributed I O System The ET 200pro distributed I O system is a highly modular and very flexible DP slave with IP65 degree of protection The interface to the fieldbus is always provided by an IM 151 interface module Im...

Page 192: ...Glossary ET 200pro FC 192 Operating Instructions 07 2016 A5E01100763B AC ...

Page 193: ...ccordance with EN 61800 3 176 In the industrial environment 176 Typical applications 178 EMC emitted interference 174 EMC standards 172 ET 200pro FC Characteristics 21 Description 21 Functions 22 Installation 21 Special features 21 ET 200S FC frequency converter Configuration options 24 ET 200S FC frequency converters Maximum expansion 30 F Fieldbus interface 34 Frequency converter Ambient conditi...

Page 194: ...36 With PLC 138 Power jumper connector 162 PTC interface 36 R Replacement of the frequency converter 144 RS232 interface 34 S Sealing cap for power bus 162 Self certification 172 SIMATIC S7 ET 200pro FC integrating in 63 Software components 63 Special features ET 200pro FC 21 Standard commissioning With MMC 143 With STARTER 142 Standards and directives 179 STARTER projects 92 Status display throug...

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