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7ML19985CK03

Pointek CLS 300 – INSTRUCTION MANUAL 

Page 1

Table of Contents

Introduction to the Pointek CLS 300 ............................................................................................. 2

Pointek CLS 300 Outputs .................................................................................................2

Pointek CLS 300 Features ...............................................................................................2

Pointek CLS 300 Applications.........................................................................................2

Specifications .................................................................................................................................. 3

Installation ........................................................................................................................................ 6

Location ..............................................................................................................................6

Configuration and Dimensions...................................................................................................... 7

Standard Version..............................................................................................................8

High Temperature Version .............................................................................................9

Rod Version......................................................................................................................10

Changing Probe Length.................................................................................................10

Cable................................................................................................................................................ 12

Cable Tensile Strength ..................................................................................................13

Cable Weights.................................................................................................................13

Shortening the Cable .....................................................................................................13

Mounting......................................................................................................................................... 14

Multiple units...................................................................................................................14

Wall Restriction...............................................................................................................14

Process Cautions............................................................................................................15

Interconnection ............................................................................................................................. 16

Trip Amplifier ...................................................................................................................16

Relay Output Connection ..............................................................................................17

Solid State Switch ..........................................................................................................17

Diode Protection .............................................................................................................17

Ancillary 2-Wire Output Connection...........................................................................18

Power Connection (3 or 4 wire connection).............................................................18

Operation ........................................................................................................................................ 19

Setup .................................................................................................................................19

Start Up.............................................................................................................................20

Alarm Output....................................................................................................................21

Troubleshooting............................................................................................................................. 24

Maintenance ...................................................................................................................24

Appendix I: Application Notes..................................................................................................... 25

Application Notes...........................................................................................................25

Appendix II: CE Conformity .......................................................................................................... 26

Index ................................................................................................................................................ 27

Summary of Contents for Pointek CLS300

Page 1: ...POINTEK CLS 300 CAPACITANCE LIQUIDS SOLIDS Instruction Manual December 2001 OINTEK CLS 30 ...

Page 2: ... and in electronic version We encourage users to purchase authorized bound manuals or to view electronic versions as designed and authored by Siemens Milltronics Process Instruments Inc Siemens Milltronics Process Instruments Inc will not be responsible for the contents of partial or whole reproductions of either bound or electronic versions While we have verified the contents of this manual for a...

Page 3: ...Changing Probe Length 10 Cable 12 Cable Tensile Strength 13 Cable Weights 13 Shortening the Cable 13 Mounting 14 Multiple units 14 Wall Restriction 14 Process Cautions 15 Interconnection 16 Trip Amplifier 16 Relay Output Connection 17 Solid State Switch 17 Diode Protection 17 Ancillary 2 Wire Output Connection 18 Power Connection 3 or 4 wire connection 18 Operation 19 Setup 19 Start Up 20 Alarm Ou...

Page 4: ... or a low level alarm material falling to reach desired level Pointek CLS 300 Outputs One form C SPDT relay One isolated non polarized solid state switch Pointek CLS 300 Features NPT BSPT JIS other connections on request Corrosion resistant construction PFA Ceramic and 316L stainless steel wetted parts 25m 82 ft maximum insertion length Rugged shear and abrasion resistant probe Fully adjustable pr...

Page 5: ...6 to 511 psig High Pressure Version 1 to 100 barg 14 6 to 1460 psig Temperature Range3 Standard Version 40 to 200 C 40 to 392 F High Temperature Version 40 to 400 C 40 to 752 F Min Dielectric Constant r 1 5 Enclosure Aluminium Epoxy Coated Yes NEMA CSA IP Rating 4 Type4 IP65 Cable Inlet 2 X NPT Certifications CENELEC FM CSA 1 Other process connections available on request See Probe Standard on pag...

Page 6: ... Min Sensitivity 1 change in actual capacitance Max Temperature Drift 0 2 of Actual Capacitance Value Measurement Frequency 600 kHz max ESD protection Protected to 55kV continuous discharge Output Functions Relay Contact Contact Form C SPDT selectable NC or NO contact Max Contact Load dc 5A 30V dc Max Contact Load ac 8A 250V ac cosn 1 Max Switching Capacity 150Watt 2000VA Min Contact Load 10mA 5Vd...

Page 7: ... on active probe Tensile kg load Not applicable Probe Diameter 19mm Probe Cable Length 500mm 20 to 25000mm 985 Process Size NPT BSPT 1 minimum Insulating Material AISI 316L SS PFA insulation optional Tensile kg load 1900 kg 4188 lbs Electrode Dimensions Cable Insulated 9mm 0 35 Non insulated 6mm 0 24 Weight 32 x 250mm 1 26 x 9 84 Butterfly 175 x168mm 6 89 x 6 61 Approvals CE CSA NRTL C FM CENELEC ...

Page 8: ...ic shock Follow proper grounding procedures The Pointek CLS 300 as supplied in the standard probe lengths is normally mounted on the vessel top high detection alarm or through the tank wall at the detection level high or low detection alarm The cable version is designed for top mounting The cable suspends vertically so that it reaches into the process at the desired detection level high or low det...

Page 9: ...7ML19985CK03 Pointek CLS 300 INSTRUCTION MANUAL Page 7 Configuration and Dimensions 136 5 4 181 7 1 191 7 5 Ø32 1 26 146 5 8 CABLE ROPE insulated 9mm 0 35 non insulated 6mm 0 24 ...

Page 10: ...Page 8 Pointek CLS 300 INSTRUCTION MANUAL 7ML19985CK03 Standard Version 120mm 4 7 76mm 3 59mm 2 3 145mm 5 7 370mm 14 6 Lid Electronics Enclosure NPT Lid Clip Probe Active Shield Ø19mm 0 75 ...

Page 11: ... F The Thermal Isolator provides a separation distance between a high process temperature inside the vessel and the electronic housing outside the vessel This reduces the operating temperature of the electronics to a value equal to or less than 85EC 185EF See Temperature and Pressure Recommendations for Application on page 25 Warning Do not cover the Thermal Isolator section of this Point Level Sw...

Page 12: ...commended Changing Probe Length The probe length can be shortened in the field by cutting the electrode Warning To prevent damage do not apply torque directly to the main probe assembly Option 1 If the electrode is removable 1 Remove the electrode by releasing the set screw and turning the threaded electrode end counter clockwise 2 Place the upper part of the electrode in a vice as shown 3 Use a w...

Page 13: ...ounted in place place two wrenches as shown 2 Hold the upper wrench steady and turn the lower one counter clockwise to loosen the lower portion of the electrode The Wrong Way If the process connection itself is put in the vice the probe s internal parts will rotate along with the wrench and the unit may fail ...

Page 14: ...ble 145mm 5 7 nominal value 25m 82 feet Max 59mm 2 3 Ø32mm 1 26 Probe Weight Flexible Extension Customer specified length Lid Electronics Enclosure NPT Lid Clip Cable Insulated 9mm 0 35 Non insulated 6mm 0 24 250mm 9 85 Active Shield 120mm 4 7 76mm 3 175mm 6 9 ...

Page 15: ...h the cable end This occurs when the silo is quite tall 15 m 45 ft and the dielectric constant is less than r 4 Shortening the Cable Methods An angle grinder preferably with a disc suitable for stainless steel or Wire cutters suitable for piano cable Ø6 9mm Procedure 1 Remove Butterfly if present from weight 2 Loosen the three set screws and pull weight from the cable 3 Grind cut the cable to the ...

Page 16: ...3 Mounting Multiple units Wall Restriction 500mm 20 min 500mm 20 min 500mm 20 min 50mm 2 min 50mm 2 min Note These drawings are not to scale standard version Mount diagonally if vertical space is restricted Sensors must be 500mm 20 apart End View Side View ...

Page 17: ...it out of path of falling material Caution Consider material surface configuration when installing unit Caution Protect probe from falling material Caution Tensile load must not exceed probe or vessel rating 500mm 20 min Note buildup of material in active shield area does not affect switch ...

Page 18: ... potentiometer settings are for illustration purposes only Refer to Setup on page 19 Relay contact terminals are for use with equipment having no accessible live parts and wiring having insulation suitable for at least 250V ac Maximum working voltage between adjacent relay contacts shall be 250V ac Warning All field wiring must have insulation suitable for at least 250V ac Relay contact 8A 250Vac ...

Page 19: ...ection When driving an external relay with either the solid stated switch and or relay outputs using dc power protection diodes must be connected in the correct polarity across the relay coil to prevent possible switch relay damage resulting from inductive spikes generated by the relay coil Switch capacity 250V ac 100mA max 2VA 2W max 300V dc 100mA max 2VA 2W max relay coil Customer supplied diode...

Page 20: ...Wire Output Connection Power Connection 3 or 4 wire connection Nominal 24V dc 48 V dc DC volts 22 26 46 50 R S 120 234 Optically isolated switch Customer supplied we suggest Phoenix DEK OE 5DC 48DC 100 or equivalent V dc See Power Connection below Output 12 250 V ac dc ...

Page 21: ... frequency Use this setting when time is critical Set OFF to change the alarm relay status with a delay by the amount set on potentiometer 1 P1 Use this setting when you want to slow the response to account for turbulence or false readings Dip Switch 3 Set OFF to indicate Low fail safe selection Set ON to indicate High fail safe selection Dip Switch 4 Set ON to test the delay of the alarm relays a...

Page 22: ...powered and operational Indicators Three LEDs indication the following L1 yellow sensor status When P2 is properly set this LED indicates when the sensor is in contact with the process material material capacitance is greater than set point P2 L1 is off when the sensor is out of contact with the process material material capacitance is less than set point L2 red output status This LED indicates th...

Page 23: ...te detection of the process material we have categorized the materials and applications into two cases Follow the setup procedure associated with the case which includes your application Case 1 General applications characterized by the following dry solids low viscosity liquids hygroscopic wet solids high viscosity and high conductivity liquids Case 2 Interface detection e g liquid A liquid B foam...

Page 24: ...il L1 yellow goes ON 2 Turn P2 CCW until L1 goes OFF Case 2 Preparation Ensure that L3 green is ON Turn potentiometer P1 fully CCW counter clockwise Turn P2 fully CW clockwise Set S1 switches 1 through 5 to OFF Configuration 1 Immerse the sensor in the material that has the lowest dielectric constant L1 yellow should be ON If L1 does not light set S1 switch 5 to ON normal sensitivity 2 Adjust P2 C...

Page 25: ...r both ON alarm and OFF alarm conditions Set S1 1 and S1 2 Refer to Setup Switch Bank on p 19 Adjust the delay time from 1 to 60 seconds by setting potentiometer P1 Operation After completing the setup replace the Pointek CLS lid and lid clip The unit is now in service providing level detection of your process ...

Page 26: ...n S1 3 is toggled L1 yellow doesn t respond to the sensing electrode approaching or touching Check sensitivity S1 5 electrode and zener barrier continuity if used L1 yellow responds to increasing level on the electrode Alarm doesn t switch when material level moves up the electrode L1 yellow flashes when approaching the alarm trip point Check that relay and L2 red LED changes state when S1 3 is to...

Page 27: ...7ML19985CK03 Pointek CLS 300 INSTRUCTION MANUAL Page 25 Appendix I Application Notes Application Notes Temperature and Pressure Recommendations for Application Note 1 bar 100 Pascals ...

Page 28: ...ectro Magnetic Field Immunity EN 61000 4 4 1995 Electrostatic Fast Transient EFT Immunity EN 61000 4 5 1995 Surge Transient Immunity EN 61000 4 6 1996 Conducted Radio Frequency Disturbances Immunity ATEX Directive 94 9 EC Audit Report No 2003068 II 1 2 GD EEx d ia IIC T6 T1 0344 T 100 C IP 66 KEMA 00ATEXQ3047 KEMA 00ATEX2040X EN 50014 1992 General Requirements EN 50018 1994 Flameproof Enclosures d...

Page 29: ...s 9 Indicators 20 Installation 6 Location 6 Interconnection 16 Ancillary 2 Wire Output Connection 18 Diode Protection 17 Power Connection 18 Relay Output Connection 17 Solid State Switch 17 Trip Amplifier 16 LEDs 20 Location 6 Angle 6 Horizontal 6 Vertical 6 Maintenance 24 Mounting 14 Multiple Units 14 Process Concerns 15 Wall Restriction 14 Operation 19 Alarm Output 21 Set Up 19 Start Up 20 Outpu...

Page 30: ...Notes ...

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