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BTC-BR User’s Manual  

4 

1 – General Description of Product 

The new Tachograph Programmer and Calibrator

 Siemens VDO Automotive

 main goal is to offer one 

more tool in tests and measurements of current tachographs, specifically for KTCO 1308, KTCO 
1310, KTCO 1318 and MTCO 1390 models. 

With the new equipment is possible to measure, generate test chart, simulate speed and, in cases of 
MTCO 1390, even to program the equipment. Its main feature is to bring together in one unit, two 
other essential to care of modern tachographs with which you will encounter in your daily life. 

Besides practical to operate, it is also easy to be handled and can apply it both on the bench as the 
vehicle itself in test, thus eliminating the need to remove the tachograph for tests. 

It replaces with advantages the current calibrators in use, including the 

HTC 1602.19

. 

The equipment can be powered using the battery of the vehicle or an external source that is within the 
standards specified voltage. 

The connection with the tachograph is direct, by a single cable and without the need of any additional 
component. A standard 

RS232

 serial port is available for general purposes, such as communicating 

with a bar-code reader, a printer or a microcomputer. 

One of the innovations in this new equipment is the possibility of making automatic measurements, 
i.e. without the need of the operator to define the beginning and end of the measurement. 

One of the options is using it attached to an optical sensor and it will be responsible for determinating 
the beginning and the end of the measurement of twenty meters automatically.  

Also new in this equipment relates to the fact that it can be attached to the 

Portable Roll Test 

(1602.26.160.267F)

 and thus simulate tracks calibration with 20, 50, 100 and 1000 meters. With this 

additional facility your measurements will gain speed, accuracy and quality. 
 
 
 
 
 
 
 
 
 

Fig. 01: External Connections (basic lower) 

 3 

 
     2 

 
    1 

1. 

RJ – 6 Connector (exit 

RS 232

) 

2. 

Self-Lock Connector (tachographs) 

3. 

Mini DIN 6 Connector (Portable Roll 
Test / Optical Sensor ) 

Summary of Contents for BTC-BR

Page 1: ...BTC BR 785 001 002 F USER S MANUAL TACHOGRAPH PROGRAMMER AND CALIBRATOR SIEMENS VDO BTC BR ...

Page 2: ...ve Edited by Department of Technical Assistance Responsibility for the content Mr Maurício L Mullin Technical Assistance mauricio mullin siemens com Responsibility for the issue Siemens VDO Automotive Ltda Av Tucunaré no 491 CEP 06460 020 Barueri SP Tel 11 4166 5000 Fax 11 4166 5050 Technical and design modifications are reserved Printed in Brazil NOTE THIS PUBLICATION WAS EDITED BY DEPARTMENT OF ...

Page 3: ...anual Measurement of W factor for MTCO 9 2 4 4 Manual Measurement of W factor for KTCO 9 2 4 5 Bank Mobile 10 2 4 6 Constant Measurement of K for MTCO 10 2 4 7 Constant Measurement of K for KTCO 10 2 4 8 Test of Electronic Tachographs 11 2 4 8 1 Distance Counter Test Odometer 11 2 4 8 2 Test Chart Proof of Operation 12 2 4 8 3 Variable Speed Test 14 2 4 9 Programming 15 2 4 9 1 Installation 15 2 4...

Page 4: ...rnal source that is within the standards specified voltage The connection with the tachograph is direct by a single cable and without the need of any additional component A standard RS232 serial port is available for general purposes such as communicating with a bar code reader a printer or a microcomputer One of the innovations in this new equipment is the possibility of making automatic measurem...

Page 5: ...at of cigarette lighter 4 Cables for feeding through the cigarette lighter of the vehicle 5 Adapter box for benchmarking of mechanical tachograph use with sensor of 08 or 10 impulses lap 6 Adapter box for Portable Roll Test Note cables 4 and 5 must be connected to the cables 1 or 2 as needed Fig 02 Cables accessories 1 2 Applications Measurement of electronic tachograph MTCO 1390 Measurement of el...

Page 6: ...ition E confirms operation C cancel operation or return to the previous menu L clean a field of data letters and numbers edition mode F1 use only in some cases being specified when this occurs F2 return the keyboard to the numerical mode i e numbers 0 9 and edition mode F3 use characters from A to M of the keyboard located at the top left of the numerical keyboard The yellow led corresponding to t...

Page 7: ...ing a constant speed and changing it at any time unless unprogram the previous speed Change Language it allows switch the language operation between Portuguese English and Spanish 2 3 Exclusive functions for MTCO Programming Installation Read parameters of MTCO it allows storing all the parameters described below Write parameters in MTCO it allows recording all the parameters described below K Adj...

Page 8: ...r of emitted pulses by the sensor i e Nº laps km __Nº measured pulses__ 08 or 10 pulses lap 1 AUTO MEAS W 2 MANUAL MEAS W 3 ROLLER SET 6 Scroll E Enter E AUTO MEASURING MTCO KTCO 5 6 Scroll E Enter E AUTO MEAS MTCO PULSES 0000 WAITING START C Exit Select Auto Measurement W This function is the automatic measurement of W factor using two optical sensors optional In this case they must be positioned...

Page 9: ...1 START C Exit Select Manual Meas W This function is the manual measurement of W factor using two points of reference distant at least 20 meters between them It is essential the operator s in this method of measurement Select MTCO This function prepares the Calibrator to capture the speed signal from the sensor including differentiating it in amplitude and format At this moment drive the vehicle t...

Page 10: ...N This function is not applicable to the mechanical tacrograph KTCO 1308 2 MANUAL MEAS W 3 ROLLER SET 4 CHECK K MEASUR 5 6 Sel E Exec E CHECK K MEASURING MTCO KTCO 5 6 Scroll E Enter E CHECK K MEASURING K 08000 P Km C Exit Select Check K Measuring This function reads the value of the constant K pre adjusted in the tachograph Select MTCO This function prepares the Calibrator to inject a signal of s...

Page 11: ...hograph DIST COUNTER TEST K 08000 P Km E Reference Adjust Enter the value of constant K readed in the previous step Check K Measuring DIST COUNTER TEST S 20 Km h K 08000 D 0000 meters E Start Measuring In this moment the calibrator is generating a low signal of speed and awaiting the command to increase to 100 Km h and starts the count in meters Before giving the command choose a reference number ...

Page 12: ...lect MTCO or KTCO This function prepares the Calibrator to generate a signal of speed compatible with the selected tachograph TEST CHART K 08000 P Km E Start C Exit Enter the value of constant K readed in the previous step Check K Measuring TEST CHART MEAS RANGE 125 Km h 5 6 Scroll E Cont Enter the value corresponding to the larger scale of the speed in the display of speedometer tachograph The mo...

Page 13: ...0 110 115 130 135 150 P8 75 70 90 90 90 90 120 120 120 P9 75 50 60 60 60 60 80 80 80 P10 75 20 30 30 30 30 40 40 40 P11 600 0 P12 10 20 30 30 30 30 40 40 40 P13 600 0 P14 10 50 60 60 60 60 80 80 80 P15 600 0 P16 10 70 90 90 90 90 120 120 120 P17 600 0 P18 10 70 90 100 110 115 130 135 150 P19 600 70 90 90 90 90 120 120 120 P20 600 50 60 60 60 60 80 80 80 P21 600 20 30 30 30 30 40 40 40 P22 600 0 Va...

Page 14: ...ng the behavior of the indicator speedometer Select MTCO or KTCO This function prepares the Calibrator to generate a signal of speed compatible with the selected tachograph VARIABLE SPEED K 08000 P Km E Speed Adjust Enter the value of the constant K readed in the step 2 4 5 Check K Measuring VARIABLE SPEED K 08000 P Km S 100 Km h E Start C Exit Enter the value of speed that you want the tachograph...

Page 15: ...RAMETERS 3 PROGRAMMING K 5 6 Scroll E Enter Select Write Parameters This function is a complement of the previous In this case the parameters are recorded in the MTCO to be installed WRITE PARAMETERS WRITE OK C Exit After completion of writing the new MTCO is able to be installed on the vehicle from which the defective equipment was removed 1 READ PARAMETERS 2 WRITE PARAMETERS 3 PROGRAMMING K 5 6 ...

Page 16: ...ion must be registered the perimeter or radius of the wheel with tire from the vehicle where the MTCO is installed Auxiliary function in the mathematical calculation of the constant K In case of wanting to correct the value of the perimeter radius press L to clean the fields of editing enter the desired and press E This programme is only informative does not affect the operation of the tachograph ...

Page 17: ...ng enter the desired value and press E This programme is only informative does not affect the operation of the tachograph 10 PRODUCT CODE 11 DRIVE SHAFT 12 INITIAL INSTAL 5 6 Scroll E Enter Select Initial Installation Function of control It records the date on which the MTCO was installed This function is optional however important in tracking the product E INITIAL INSTALLATION 05 01 01 F1 Adjust ...

Page 18: ... 13 CALIBRATE DATE 14 SEAL NUMBER 5 6 Scroll E Enter SEAL NUMBER SIEMENS VDO F1 SUB E Adjust C Exit Select Seal Number Function of control It records the number or name of the person responsible for last measurement of MTCO Important function in the control of those responsible for measurements made To record the desired information press L to clean the field of editing enter the desired name numb...

Page 19: ...allow correcting the current date day month and year and hour minutes This function is necessary only if the MTCO present an error greater than 01 day or 24 hs To change the values of interest press E for change of field to each value entered and at the end press F1 and the modification will be effective Select Time Zone This function adjusts the value of the time zone to be compared with the worl...

Page 20: ...with the MTCO 1390 If the sensor is not enabled it will not recognize the tachograph and vice versa As a result the MTCO will record the speed normally when in motion and will acknowledge the failure of the sensor when stopped This can be seen through the continuous recording from 0 to 30 km h on the scale of speed of the disk diagram The sensor Kitas is identificated by code 2170 2171 printed in ...

Page 21: ...1 2 C Exit Select Software Version s This function informs the software version s in use in the Tachograph Programmer Calibrator This programme is only informative does not affect the operation of the tachograph and can not be changed C 1 MANUFACT DATA 2 ERASE ERROR MEM 3 SW VERSION 5 6 Scroll E Enter Select Erase Memory This function allows erase all the errors of system recorded in the memory of...

Page 22: ...m 80C320 Processor 8051 Family 64 KB of EPROM 32 KB of RAM Without buffer Interfaces Serial RS 232 RJ6 connector Supply Voltage 9 0 V 30 0 V direct current protection against reversal of polarity Rated Voltage 12 0 Vdc Power Consumption 170 mA 12 V Operating Temperature 0 C to 40 C Size 236 x 125 x 41 mm C x L x A Cables 1 0 m length Weight 0 495 kg Accessories See chapter 1 1 Material Box in ABS ...

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