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Operating instructions ULTRAMAT 23 Gas analyzer
C79000-B5276-C216-03

7MB2338-

Teil-Nr.
Part No.
N

º

Pièce

Bezeichnung
Designation
Désignation

Bestell-Nr.
Order No.
N

º

de référence

Bemerkungen
Remarks
Remarques

1 *)

Strahler

IR source

Source de rayonnement

C79451--A3468--B206

3 *)

Chopper

Chopper

Obturateur tournant

C79451--A3468--B516

4

Platte mit Gewindebolzen und Fenstern

Plate with threaded bolts and windows

Plaque avec tiges filetées et fenêtres

C79451--A3468--B514

7MB2338-.BA..,- -.BD...-

5

Analysenkammer

Sample cell

Cellule d’analyse

C79451--A3468--B236

Analysenkammer 2 mm

Sample cell 2 mm

Cellule d’analyse 2 mm

7 *)

Empfängerkammer

Detector

Cellule de détection

C79451--A3468--B532

für CO

for CO

pour CO

9 *)

Empfängerkammer

Detector

Cellule de détection

C79451--A3468--B526

für CO

2

for CO

2

pour CO

2

7MB2338-.CB..-

5

Analysenkammer

Sample cell

Cellule d’analyse

C79451--A3468--B235

Analysenkammer 6 mm

Sample cell 6 mm

Cellule d’analyse 6 mm

7 *)

Empfängerkammer

Detector

Cellule de détection

C79451--A3468--B531

für CO

2

for CO

2

pour CO

2

9 *)

Empfängerkammer

Detector

Cellule de détection

C79451--A3468--B527

für CH

4

for CH

4

pour CH

4

*)

Nach dem Austausch werden spezielle Arbeiten notwendig, die nur von qualifiziertem, geschultem
Fachpersonal durchgeführt werden können wie z. B. Temperaturkompensation, elektrischer
Grundabgleich etc.

Following replacement, special work is required which can only be carried out by qualified and
trained personnel, for example temperature compensation, basic electronic adjustment etc.

Des travaux particuliers comme p. ex. la compensation de température, le réglage de base
électrique etc., ne pouvant être exécutés que par du personnel qualifié sont à effectuer après un
remplacement de pièces.

Summary of Contents for 7MB2335

Page 1: ...nd oxygen 7MB2335 7MB2337 7MB2338 Operating Instructions 09 2009 www siemens com processautomation Subject to change without prior notice C79000 B5276 C216 03 Siemens AG 2009 Siemens AG Industry Automation IA Sensors and Communication Process Analytics 76181 KARLSRUHE GERMANY Continuous Gas Analysis C79000B5276C216 4 019169 141222 C79000B5276C216 ...

Page 2: ......

Page 3: ...ULTRAMAT 23 Gas Analyzer For IR absorbing Gases And Oxygen 7MB2335 7MB2337 7MB2338 Operating Instructions Order No C79000 B5276 C216 Version 09 2009 ...

Page 4: ...ntenuto non è permesso se non autorizzato per iscritto Le infrazioni comporteranno una richiesta di danni Tutti i diritti sono riservati in particolare nel caso di brevetti Modifiche tecniche possibili ULTRAMAT OXYMAT SIPAN are Siemens registered trademarks All other product or system names are registered trademarks of their respective owners and must be treated accordingly According to the German...

Page 5: ... Assembly instructions 2 2 2 3 Gas Connections and Internal Gas Paths 2 3 2 4 Gas Conditioning 2 4 2 5 Electric Connection 2 5 2 5 1 Power Supply Connection 2 5 2 5 2 Connection of Signal Cables 2 5 3 Technical Description 3 1 3 1 General 3 2 3 1 1 Overview 3 2 3 1 2 Benefit 3 2 3 1 3 Applications 3 2 3 2 Design 3 6 3 3 Function 3 9 3 4 Integration 3 10 3 5 Technical Data 3 13 3 6 Dimensional draw...

Page 6: ...s Factory Settings Software 5 19 5 8 Calibration 5 21 5 8 1 Calibration Calibrate IR Channels 5 21 5 8 1 1 Calibration Calibrate IR Channels Set Span Gas Values 5 21 5 8 1 2 Calibration Calibrate IR Channels Start with Range MR 1 2 5 22 5 8 2 Calibration Calibrate O2 Sensor 5 22 5 8 2 1 Calibration Calibrate O2 Sensor O2 Cal after Install 5 22 5 8 2 2 Calibration Calibrate O2 Sensor O2 Zero Cal 5 ...

Page 7: ...ation Tests RAM Monitor 5 46 5 10 4 Configuration Factory Configuration 5 46 5 11 Other Inputs 5 47 5 11 1 PUMP Key 5 47 5 11 2 CAL Key 5 47 6 Maintenance 6 1 6 1 Messages 6 2 6 1 1 Maintenance Requests 6 2 6 1 2 Fault Messages 6 3 6 2 Maintenance Work 6 6 6 2 1 Replacement of O2 Sensor 6 7 6 2 2 Replacement of Fuse 6 7 6 2 3 Replacement of Safety Filter 6 8 6 2 4 Emptying the Condensation Trap 6 ...

Page 8: ...I 4 Operating Instructions ULTRAMAT 23 Gas Analyzer C79000 B5276 C216 03 ...

Page 9: ...the User 1 1 General Information 1 2 1 2 Notes on Using this Instructions 1 3 1 3 Danger Information 1 3 1 4 Approved Use 1 4 1 5 Qualified Personnel 1 4 1 6 Warranty Information 1 5 1 7 Supply and Delivery 1 5 1 8 Standards and Regulations 1 6 1 9 Conformity with European Guidelines 1 6 1 ...

Page 10: ...roved use of the product described in it The instructions has been prepared for technically qualified personnel who have been specially trained or who possess appropriate knowledge in the field of instrumentation and control referred to further as automation technology Knowledge of the safety information and warnings present in this instructions and their technically correct implementation are pre...

Page 11: ...n this instructions and the information on the product itself have the following meaning Danger means that death severe personal injury and or substantial damage to property will occur if the appropriate safety precautions are not observed Warning means that death severe personal injury and or substantial damage to property can occur if the appropriate safety precautions are not observed Caution w...

Page 12: ...aranteed between the primary and secondary circuits Low voltages which are connected must also be generated using safe isolation Correct and safe operation of this analyzer is additionally dependent on proper transport storage installation and assembly as well as careful operation and maintenance Warning This analyzer is an electrical unit Following removal of the housing or guard or after opening...

Page 13: ...rized to energize ground and tag circuits and devices systems in accordance with established safety practices 1 6 Warranty Information Your attention is drawn to the fact that the contents of this instructions are not part of a previous or existing agreement commitment or statutory right and do not change these All commitments on the part of Siemens are contained in the respective sales contract w...

Page 14: ...rved 1 9 Conformity with European Guidelines The ULTRAMAT 23 gas analyzer complies with the requirements of the EU guideline 89 336 EEC Electromagnetic compatibility Observation of this EU guideline has been checked according to DIN EN 61326 1 2006 The ULTRAMAT 23 gas analyzer complies with the requirements of the EU guideline 72 23 EEC Low voltage guideline Observation of this EU guideline is che...

Page 15: ...0 B5276 C216 03 Installation Guidelines 2 1 Safety Information 2 2 2 2 Setting up 2 2 2 3 Gas Connections and Internal Gas Paths 2 3 2 4 Gas Conditioning 2 3 2 5 Electric Connection 2 4 2 5 1 Power Supply Connection 2 5 2 5 2 Connection of Signal Cables 2 5 2 ...

Page 16: ...toxicity and flammability of the sample gas When measuring toxic or corrosive gases it may occur that sample gas collects within the analyzer as a result of leaks in the gas path To prevent the danger of poisoning or the damaging of analyzer components the analyzer or system must be purged with inert gas e g nitrogen The gas displaced by purging must be collected using an appropriate assembly and ...

Page 17: ...hen the temperature under rated conditions exceeds 70 C at the cable or conduit entry point or 80 C at the branching point of the conductors the temperature specification of the selected cable must be in compliance with the actual measured temperature values Provisions must be made to prevent the rated voltage from being exceeded by transient disturbances of more than 40 2 2 Assembly instructions ...

Page 18: ...ing gases must be sucked in via a fine filter The amount of the measured gas component must be negligibly small in the AUTOCAL gas zero gas In particular when carrying out an AUTOCAL for CO2 ranges 3 the air must be routed via a CO2 absorber e g soda lime With certain CO2 ranges see Section 3 the chopper section is purged with clean nitrogen or CO2 free synthetic air at an inlet pressure of 300 to...

Page 19: ...l gas suction pump with sample gas lines 20 m see Fig 2 1 Notice With the analyzer version with pipe 1 4571 there is no safety filter and no condensation trap in the internal gas path Therefore correct gas preparation must always be ensured Depending on the composition of the sample gas additional equipment may be necessary such as e g a washbottle additional filters and a pressure reducer ULTRAMA...

Page 20: ... the power supply must be used The cross section of each conductor must be at least 1 mm2 The cross section of the PE conductor must not be less than that of the L and N conductors The cable must be suitable for a temperature of at least 70 C It must be approved for the country of use or the location A readily accessible facility for mains disconnection must be provided in the immediate vicinity o...

Page 21: ...nstead of the RC element Connection side 24 V R C Device side Solenoid valve When using direct current a spark suppression diode can be used as an alternative to the RC element Fig 2 2 Measure to suppress sparks on a relay contact The reference ground of the analog inputs is the housing potential The analog outputs are floating but have a common negative pole The input output cables must be connec...

Page 22: ...Installation Guidelines 2 8 Operating instructions ULTRAMAT 23 gas analyzer C79000 B5276 C216 03 ...

Page 23: ...216 03 Technical Description 3 1 General 3 2 3 1 1 Overview 3 2 3 1 2 Benefit 3 2 3 1 3 Applications 3 2 3 2 Design 3 6 3 3 Function 3 9 3 4 Integration 3 10 3 5 Technical Data 3 13 3 6 Dimensional drawings 3 15 3 7 Circuit diagrams electric and gas connections 3 17 3 ...

Page 24: ...For use in non potentially explosive atmospheres Further applications Environmental protection Chemical plants Cement industry Special applications The ULTRAMAT 23 with 2 IR components without pump is also available with two separate gas paths This allows the measure ment of two measuring points as used e g for the NOx measure ment before and after the NOx converter The ULTRAMAT 23 gas analyzer ca...

Page 25: ...triggering of AUTOCAL and synchronization of several devices Eight relay outputs can be freely configured for fault mainte nance request maintenance switch limits range identifica tion and external solenoid valves Eight additional relay outputs as an option Eight additional binary inputs as an option Electrically isolated analog outputs Communication RS 485 present in basic unit connection from th...

Page 26: ...lass X10CrNiTi1810 PDM Duran glass X10CrNiTi1810 Elbows T pieces PA6 PA6 Internal pump PVDF PTFE EPDM FPM Trolene SS type No 1 4571 PVDF PTFE EPDM FPM Trolene SS type No 1 4571 Solenoid valve FPM70 Ultramide 1 4310 1 4305 FPM70 Ultramide 1 4310 1 4305 Safety reservoir PA66 NBR PA6 PA66 NBR PA6 Sample cell Body Aluminium Aluminium Cell lining Aluminium Aluminium Stub SS type No 1 4571 SS type No 1 ...

Page 27: ... rear panel portable version simple gas at front Also available with slide rails 80 digit display 4 lines 20 characters Flowmeter in conjunction with pressure switch for monitoring the sample gas flow 3 function keys for measurement pump On Off and AUTOCAL Dust tight and washable membrane keypad ULTRAMAT 23 also available as bench top unit 2 handles on top cover 4 rubber feet for setting up No mou...

Page 28: ...t 10 Solenoid valve 3 Inlet for AUTOCAL zero gas or Inlet for sample gas adjusting gas channel 2 11 12 Sample gas pump Pressure switch 4 Gas outlet channel 2 13 Flowmeter 5 Enclosure flushing 14 Infrared measuring cell 6 Inlet atmospheric pressure sensor 15 Safety condensate trap 7 Inlet chopper compartment flushing 16 Oxygen measuring cell 8 Condensation trap with filter 17 Atmospheric pressure s...

Page 29: ...ithout internal sample gas pump optional oxygen measurement 2 P P F Gas inlet Gas outlet Zero gas not used Enclosure flushing Atmospheric pressure sensor Chopper purge 1 2 3 4 5 6 7 with O2 without O2 13 16 17 15 15 14 9 9 12 10 11 2 P P F Gas inlet Gas outlet not used not used Enclosure flushing Atmospheric pressure sensor Chopper purge 1 2 3 4 5 6 7 with O2 without O2 13 16 17 15 15 14 9 12 ...

Page 30: ...TRAMAT 23 19 unit sample gas path version in pipes optional separate gas path always without safety filter and without safety trap 2 P P F P F Gas inlet 1 Gas outlet 1 Gas inlet 2 Gas outlet 2 Enclosure flushing Atmospheric pressure sensor Chopper purge 1 2 3 4 5 6 7 with O2 without O2 13 13 16 17 15 15 14 15 15 14 9 9 12 12 P Gas inlet 1 Gas outlet 1 Gas inlet 2 Gas outlet 2 Enclosure flushing At...

Page 31: ... with three layer detector B e i s p i e l m i t D r e i s c h i c h t d e t e k t o r Oxygen measurement The oxygen sensor operates according to the principle of a fuel cell The oxygen is converted at the boundary layer between cathode and electrolyte the resulting current is proportional to the concentration of oxygen ULTRAMAT 23 mode of operation of oxygen measuring cell Essential characteristi...

Page 32: ...le analyzers is increased correspondingly Functions Display and saving of all analyzer data Remote operation of all analyzer functions Parameter and configuration settings Comprehensive diagnostics information Remote calibration Online help Cyclic saving of measured values and status on hard disk Exporting to commercially available application programs Downloading of new software Hardware requirem...

Page 33: ...ll data quantities per device whereas PROFIBUS PA particularly takes into account the features required for process engineering e g large data quantities and application in potentially explosive at mospheres User benefits can be found in the extremely high potentials for cost savings in all areas of the plant covering configuring and commissioning operation and maintenance and up to later plant ex...

Page 34: ...alarms The transducer blocks describe the functionality of the actual measuring procedure and its con trol e g preprocessing of a measured value correction of cross interferences characteristics measuring ranges as well as switching and control procedures Protocols define the data transmission between the stations on the bus A differentiation is made between cyclic and acyclic services Cyclic serv...

Page 35: ...og output per component 0 2 4 to 20 mA floating max load 750 Ω Relay outputs 8 with changeover contacts freely selectable e g for range identification loading capacity 24 V AC DC 1 A floating non sparking Binary inputs 3 designed for 24 V floating Pump AUTOCAL Synchronization Serial interface RS 485 AUTOCAL function Automatic analyzer calibration with ambient air depending on measured component cy...

Page 36: ... range according to rating plate per 10 K with an AUTOCAL cycle time of 6 h Atmospheric pressure 0 2 of measuring range per 1 change in pressure Power supply 0 1 of output signal span with a variation of 10 Power frequency 2 of full scale value with a fre quency variation of 5 Technical data oxygen channel Measuring ranges 0 5 to 0 25 O2 parameter can be set Auxiliary gas the oxygen sensor must no...

Page 37: ...drawings 2 3 5 4 1 7 6 362 440 70 465 483 9 Gas connections stubs 6 mm or Caution always install on supporting rails when mounted in bench top housing or in cabinet 177 37 7 101 6 338 5 300 M4 4 5 14 5 158 5 80 6 5 82 29 51 0 25 53 5 82 110 5 242 377 139 293 348 167 5 196 30 5 ULTRAMAT 23 19 unit dimensions in mm ...

Page 38: ...ption 3 16 Operating instructions ULTRAMAT 23 gas analyzer C79000 B5276 C216 03 3 7 159 7 154 440 314 348 44 96 67 38 0 22 125 21 377 242 293 348 43 Gas connections stubs 6 mm ULTRAMAT 23 desktop unit dimensions in mm ...

Page 39: ...s terminating resistors to pins 7 and 9 Relay 8 Relay 6 Relay 4 Relay 2 Analog output N Analog output N Analog output N Analog output N Connected internally Contact loading max 24 V 1 A AC DC relay contacts shown de energized relay coil Cable and plug must be shielded and connected to chassis potential N 2 20 21 P 20 Pump On Off P 2 CAL input P 21 Synchron input Analog output 4 P for O2 Analog out...

Page 40: ...a N optional Floating via opto isolator 0 0 V 0 to 4 5 V 1 24 V 13 to 33 V Safety extra low voltage SELV with safe electrical isolation GND Relay 11 Relay 12 Relay 13 Relay 14 Relay 15 Relay 16 Relay 9 Relay 10 Binary input 14 P NC NC GND Binary input 13 P Binary input 12 P Binary input 11 P Binary input 10 P Binary input 9 P Binary input 8 P Binary input 7 P Binary input 7 to 14 N Connector SUB D...

Page 41: ... 37 pin socket analog and digital inputs outputs X50 37 pin socket option module binary inputs relay outputs option X90 9 pin interface socket option e g PROFIBUS Power supply and fuse Portable unit 5 7 3 2 X80 37 pin socket analog and digital inputs outputs X50 37 pin socket option module binary inputs relay outputs X45 9 pin socket RS 485 Power supply and fuse Power switch X90 9 pin interface so...

Page 42: ...osphérique Chopperraumbespülung Chopper purge Balayage de l obturateur Messgas Prüfgas Sample gas Span gas Gaz de mesure d ajustage nicht belegt not used non utilisé Gehäusebespülung Enclosure purge Balayage de l appareil atmosphärischer Druckaufnehmer atmospherical pressure transducer capteur de pression atmosphérique Chopperraumbespülung Chopper purge Balayage de l obturateur AUTOCAL Gas Nullgas...

Page 43: ...TRAMAT 23 gas analyzer C79000 B5276 C216 03 Start up 4 1 Safety Information 4 2 4 2 Preparations for Start up 4 2 4 3 Start up 4 3 4 3 1 AUTOCAL 4 3 4 3 2 Calibration 4 4 4 3 3 System Setup with Several Analyzers in Parallel 4 5 4 ...

Page 44: ...y and warning notes apply to all devices which are operated according to FM CSA Class I Div 2 hazard locations and ATEX zone 2 Warning Exposure to some chemicals may degrade the sealing properties of materials used in the following devices Relais on mainboard W79052 K5001 C5 manufacturer Axicom part V23026 A1001 B20 IR Radiation Source C79451 A3468 B205 or 206 manufacturer Siemens AG Explosion haz...

Page 45: ...nsient disturbances of more than 40 4 2 Preparations for Start up The pressure can be measured easiest using a U tube manometer Check for leaks in the sample gas paths as follows S Apply approx 150 hPa 0 1 bar to the sample gas path S Wait for approx 1 min until the temperature of the inflowing gas has stabilized S Note the pressure S Wait another 15 minutes and note the pressure again The sample ...

Page 46: ...uration gas connections and cannot be parameterized using the software The chopper section purging must be connected in analyzers with certain CO2 ranges This can be achieved using nitrogen or synthetic air with an input pressure of 300 to 350 kPa 3 to 3 5 bar and should be connected at least 30 minutes prior to switching on in order to guarantee good purging of the analyzer section You can manual...

Page 47: ...ient concentration of the measured component between 70 and 100 of the full scale value in N2 or synthetic air Caution The calibration gas is connected via the sample gas inlet S Make sure that the gas flow is between 1 2 and 2 0 l min S The analyzer must have been in operation for at least 30 minutes before commencing with measurements since a good stability of the analyzer section is only guaran...

Page 48: ...output SYNC and the digital input SYNC of the slave device The simultaneous connection between the digital output SYNC of the slave device and the digital input SYNC of the master device guarantees that zero gas is always passed simultaneously through both analyzers Cooler Sample gas Zero gas for AUTOCAL ULTRAMAT 23 master ULTRAMAT 23 slave DC 24 V power supply SYNC SYNC SYNC SYNC Digital input Di...

Page 49: ...UTOCAL Via a digital output the master controls a solenoid valve for switching between sample gas and zero gas for the AUTOCAL The cyclic AUTOCAL of the master device triggers an AUTOCAL in parallel for the slave device via its digital output SYNC and the digital input SYNC of the slave device Master S Enter the AUTOCAL cycle time e g 6 hours see Section 5 8 4 S Assign the function Sync to a relay...

Page 50: ...le gas Zero gas for AUTOCAL ULTRAMAT 23 master ULTRAMAT 23 slave DC 24 V power supply SYNC SYNC SYNC SYNC Digital input Digital input Zero gas Regulating valve 1 Fig 4 2 Example without internal pump and solenoid valve switching 1 Protective extra low voltage with safe electrical isolation SELV ...

Page 51: ...Analyzer Status Diagnostic Values 5 17 5 7 2 1 Analyzer Status Diagnostic Values IR Diagnostic Values 5 17 5 7 2 2 Analyzer Status Diagnostic Values O2 Diagnostic Values 5 18 5 7 2 3 Analyzer Status Diagnostic Values Pressure Sensor Diagnosis 5 18 5 7 2 4 Analyzer Status Diagnostic Values Other Diagnostic Values 5 18 5 7 3 Analyzer Status Factory Settings Hardware 5 19 5 7 4 Analyzer Status Factor...

Page 52: ...0 1 1 Configuration Inputs Outputs Pump Analog Outputs 5 33 5 10 1 2 Configuration Inputs Outputs Pump Assign Relays 5 35 5 10 1 3 Configuration Inputs Outputs Pump Binary Sync Inputs 5 38 5 10 1 4 Configuration Inputs Outputs Pump Pump at CAL MEAS 5 39 5 10 2 Configuration Special Functions 5 39 5 10 2 1 Configuration Special Functions Codes Language 5 39 5 10 2 2 Configuration Special Functions ...

Page 53: ...ding line remains empty if components are not present in your analyzer User prompting In the next sections operation of the ULTRAMAT 23 is explained according to the following scheme _____________________________________________________________________________ Example menu 1 Example menu 2 Example menu 3 Example text Cross reference _________________________________________________________________...

Page 54: ... 5 2 Display and Input Panel 403 8 vpm CO MF 1875 vpm NO L 936 4 vpm SO2 RC 4 2 O2 PU MEAS CAL PUMP ESC ENTER Fig 5 1 Input panel consisting of display and keypad The display is a backlit liquid crystal display with four lines with 20 characters each 5 x 8 dot matrix and is covered by a foil One line is reserved for each measured component in the display The line displays from left to right measur...

Page 55: ... Configuration Accept input select using Yes meas mode Accept input select using No meas mode Accept input select using Back to the menu ENTER ENTER ENTER MEAS ESC ESC ESC MEAS No change Only following changes Main menu Submenu 1 Submenu n Code Message Function control Hold measured value at analog output 403 8 vpm CO MF 1875 vpm NO L 936 4 vpm SO2 RC 4 2 O2 PU 52 54 55 Meas mode Display Front pan...

Page 56: ...menu item 6 Arrow downwards Reduce selected digit select next menu item 7 Arrow to right Move input cursor by one position to right cyclic i e the cursor is set to the left edge when the right edge has been reached 8 ENTER Enter In measuring mode switch over to input mode In input mode import entered parameters or call a menu item The input is suppressed if certain conditions are fulfilled A corre...

Page 57: ... 53c 53d 54 55 ENTER Fig 5 3 Warm up mode measuring mode and input mode Immediately following switching on the ULTRAMAT 23 tests the display elements During this test all elements light up simultaneously for approx five seconds The adjacent display subsequently appears with the remaining warm up time which is counted down in seconds to 00 00 minutes seconds The analyzer initially carries out an AU...

Page 58: ...Section 5 2 If occurs in measuring mode without a fault being present this means S Concentration in sample gas more than 5 higher than the largest measuring range S Signal saturation resulting from excessively high sample gas concentrations 5 5 Input Mode In input mode you can view instrument parameters or calibrate and parameterize the analyzer Caution The analyzer must only be calibrated and or ...

Page 59: ... or unintentional inputs As soon as you call a protected function for the first time you will be requested to enter the defined three digit code number Notice You should change the codes once you have become acquainted with operation of the ULTRAMAT 23 see Section 5 10 2 1 The lowest code level level 1 is factory set to 111 and the higher level level 2 to 222 The following are protected by code le...

Page 60: ...nu Parameters by pressing the ENTER key The adjacent display appears in which you will be requested to enter the code number for code level 1 S You can change the value of the code digit to which the cursor is pointing using the and keys S Move to the next position of the code number using the key This function is also cyclic and the cursor appears at the first position again when you move it beyo...

Page 61: ...S The range definition is imported when you press the ENTER key again and you return to the start of the line You cannot carry out any further settings here To do so you must leave the menu display again This is possible S By pressing the ESC key you then return by one step in the menu sequence S By pressing the MEAS key You then have the following possibilities To process the previous menu item f...

Page 62: ...press the ESC key again in the main menu the analyzer switches over from input to measuring mode All inputs are imported at the same time However you will not be asked to confirm the inputs An example will clarify this The analyzer is in measuring mode and is uncoded Switch from measuring mode to input mode using ENTER select the menu item Parameters using the or key and press ENTER In this manner...

Page 63: ... Recoding the Analyzer Following input of the code inputs are possible until the analyzer is recoded Notice In order to code the analyzer again when the input procedures have been finished to protect against unauthorized and unintentional interventions press the MEAS key in measuring mode ...

Page 64: ...AUTOCAL Deviation XXX XX Max allowed XXX XX 5713 No maintenance request registered press ENTER to clear next message with 5712 O2 Sensor status Reading xx xx mV Maint Req 6 00 mV Fault 5 00 mV 5714 Flow too low during AUTOCAL press ENTER to clear next message with 5711 Lockin ADU temp V ADUt Raw values Not limited concen 5721 Choose component Raw values NNNNN XXX XX NNNNN XXX XX NNNNN XXX XX 5721c...

Page 65: ...sages Viewing the logbook is protected by code level 1 You can S Display all recorded faults in succession using the key S Delete the currently displayed fault message using the ENTER key whereupon the next fault message appears if present You should delete those fault messages whose causes have been eliminated Notice By deleting the fault message you do not eliminate the cause of the fault see Ch...

Page 66: ...ocedures which have been carried out since the reference value for AUTOCAL was last set see Section 5 10 2 2 S Deviation is the measured deviation of the actual value from the reference value displayed in of the set measuring range with autorange range 1 is assumed This deviation must not be above the set maximum value S Max allowed is the maximum permissible value for the deviation Refer to Secti...

Page 67: ...e bottom line corresponds to the temperature of the analyzer section TS the temperature of the IR source not yet implemented no measured value S Raw values are the measured values in of the full scale value 100 S Not limited concen are the values as in measuring mode except that you can approximately display the concentrations here even with an upward or downward violation of the largest range Neg...

Page 68: ...eric pressure in mbar 5 7 2 4 Analyzer Status Diagnostic Values Other Diagnostic Values This menu is used to call further diagnostic functions You can call the following dialogs S Power IR source Power Data on the mains voltage in of the nominal value of the respective mains voltage e g 100 corresponds to 230 V or 120 V Raw voltage Raw voltage following the rectification Source 1 Source 2 Data on ...

Page 69: ... Status Factory Settings Hardware Factory settings are parameters which are already set on delivery and which cannot be modified by the user such as the Serial No revision and Order No The hardware configuration and release version can be read here 5 7 4 Analyzer Status Factory Settings Software Factory settings are parameters which are already set on delivery and which cannot be modified by the u...

Page 70: ...2 Calibration NNNNN Set span gas values Start with range 1 Start with range 2 581 Level 1 required Set sp XXXXX mg m3 Reading XXXXX mg m3 Connect span gas 5812 Set sp XXXXX mg m3 Reading XXXXX mg m3 Connect span gas 5812 Total cal OFF NNNNN with AUTOCAL NO Span 1 XXXXX mg m3 Span 2 XXXXX mg m3 5811 Purge time XXXX seconds 5842 AUTOCAL Cycle time XX hours Time left XX XX h 5841 Choose component The...

Page 71: ...nge is calibrated and that this calibration is used for the other ranges total calibration OFF means that each range is calibrated separately single calibration e g with different calibration gases S With AUTOCAL You can define here whether you wish to carry out an AUTOCAL prior to the calibration procedure YES or NO An AUTOCAL is not necessary here if it has already been carried out shortly befor...

Page 72: ...f the actual value is approx 20 greater or smaller than the setpoint determined in the factory the message not o k appears instead no calibration possible 5 8 2 Calibration Calibrate O2 Sensor In this menu you can call dialogs S To re enter the installation date of the O2 sensor S To recalibrate the zero of the O2 sensor 5 8 2 1 Calibration Calibrate O2 Sensor O2 Cal after Install Following the in...

Page 73: ...e in the example display see third line If the value is greater than 1 a fixed standard value is used instead Notice Please note that the exchange of gas takes place very slowly with low oxygen concentrations Purge for 30 min and then use the current value 5 8 3 Calibration Calibrate Pressure Sensor In the first line of this dialog you can re enter the setpoint of the pressure sensor Measure a val...

Page 74: ... is not carried out if 0 hours is set The cycle time must not be set 6 h if the analyzer is used in German systems subject to TA Luft and 13 BlmSchV The fourth line indicates when the next AUTOCAL will take place If the flow during an automatic cyclic zero adjustment is too low this zero adjustment is aborted and an error status set The failed zero adjustment is entered in the logbook S Purge time...

Page 75: ...1 Level 1 required Hysteresis AUTORANGE MR1 XXXXX mg m3 NNNNN MR1 MR2 XXX X MR1 MR2 MR1 XXX X MR1 5913 Change range XXXXX MR 1 0 XXXXX mg m3 MR 2 0 XXXXX mg m3 5912 Switch range XXXXXX Actual range AR MR 1 0 XXXXX mg m3 MR 2 0 XXXXX mg m3 5911 Adjust LCD contrast Use to adjust ENTER Save new val ESC Keep old val 5942 Adjust pump flow Use to adjust ENTER Save new val ESC Keep old val 5941 Choose co...

Page 76: ...arameters only refer to the analog outputs see Section 5 10 The display always shows the complete physically possible range with the factory set digital resolution 5 9 1 1 Parameters Measuring Ranges Switch Ranges In the second line of this dialog you can set the measuring ranges 1 or 2 or permit autoranging automatic switching over between these two ranges The parameter Actual range can have the ...

Page 77: ...e specified in of the full scale value of range 1 MR1 see Section 5 9 1 1 Notice The hysteresis is only active if the parameter Actual range has been set to the value AR autorange in the dialog Switch ranges The two switch over points should be as far apart as possible and the switch over point from MR1 to MR2 must be greater than that from MR2 to MR1 The following conditions have been assumed in ...

Page 78: ... assigned to the corresponding limit signal see Section 5 10 1 2 The limits are not updated during the first warm up phase during an AUTOCAL during the message function check and analog output at Hold measured value see section 5 10 1 1 If you have selected Limit 1 or Limit 2 a dialog appears in which you can enter the lower or upper limit for each component You can define the value in the second ...

Page 79: ...a fast change in signal exceeds a threshold When this occurs the signal is dampened by the time constant T90 outside until it falls below the threshold value again whereupon T90 within becomes effective again Upper threshold Lower threshold Measured value T90 within is valid T90 within is valid T90 outside is valid t fast change in signal Fig 5 8 Thresholds and time constants The following values ...

Page 80: ...meter and directly in the menu display by the message OK or NOK 5 9 4 2 Parameters Pump LCD Contrast Adjust LCD Contrast Here you can S Increase the contrast using the or key darken the characters S Decrease the contrast using the key brighten the characters S Store the set contrast using the ENTER key S Cancel the input using the ESC key Notice Press the three keys and simultaneously to set an av...

Page 81: ... MR relay NNNNN MR relay NNNNN MR relay 51012b Sync input Binary inputs 51013 Optional board not found Return with ESC Mode of Sync input press to toggle activate CAL relay 51013a Fault MaintenanceReq Function control Measuring ranges Clear logbook 51015b Function ctrl 1 x Function ctrl 2 x Function ctrl 3 x Function ctrl 4 x External faults 1 4 External faults 5 7 Ext maint req 1 4 Ext maint req ...

Page 82: ... zero cal OFF 51023a a Test displ keys flow Inputs outputs Chopper IR source RAM monitor 5103 Test of display Test of keys Test of flow switch 51031 Test of flow sensor Flow O K Press ESC to cancel Test of keys Time left 29 sec Pressed key no key Test of display press ESC to cancel Test of analog output Test of relays Test ext sol valve Test of inputs 51032 XXXXX mg m3 NNNNN ZV XXXXX mg m3 NNNNNOF...

Page 83: ...ue of the analog current range The suppression of negative measured values can be switched on or off in the fourth line The ON option is preset This means that negative measured values are output With a setting of 2 or 4 mA as the lower limit values below this down to 0 mA can nevertheless be output i e negative measured values can be displayed live zero If display of negative measured values is s...

Page 84: ...ue selectable Analog current neg on Analog current neg off 0 20 mA 21 0 mA 21 0 mA 2 20 mA 21 0 mA 21 0 mA 4 20 mA 21 0 mA 21 0 mA NAMUR 20 mA 20 5 mA 20 5 mA 1 if measuring range 2 is set to the maximum possible value the limiting value of range 2 20 mA is at 20 9 mA and of range 4 20 mA at 20 8 mA S Analog output during FCTRL analog output during function control The following measured value out...

Page 85: ...It is possible for you to define the type of measured value output during a fault The following are possible Hold The last value measured prior to the fault is output for the duration of the fault Actual The measured value is continuously updated during the fault Zero see following table selectable Analog current neg on Analog current neg off 0 20 mA 0 mA 0 mA 2 20 mA 2 mA 2 mA 4 20 mA 4 mA 4 mA N...

Page 86: ...ts Function Relay de energized Relay energized Signalling Limit Limit has been triggered Limit see Section 5 9 2 Measuring range Range 2 Range 1 Fault Fault present Maintenance request Maintenance request CAL MEAS Measure AUTOCAL AUTOCAL Function control Function control present With warm up mode approx 30 min AUTOCAL uncoded Zero gas Zero gas flowing Ext solenoid valve open Calibration gas Sample...

Page 87: ...nance request The occurrence of maintenance request applied to relay 5 in Fig CAL MEAS Switching over from measurement to AUTOCAL applied to relay 6 in Fig Service switch The occurrence of a function control S External valves You can use this to trigger external solenoid valves via relay contacts Zero gas The zero gas supply which is also triggered with AUTOCAL Span gas The calibration gas supply ...

Page 88: ...tatus set The aborted zero adjustment is entered in the logbook only CAL contact set in Fig The analyzer enters the CAL status but does not carry out an AUTOCAL The analyzer waits until the Sync input becomes inactive It then enters the status Purge sample gas and subsequently returns to measuring mode again S Binary Inputs You can use this dialog to freely configure 8 floating binary inputs 0 0 V...

Page 89: ...s Pump Pump at CAL MEAS You can use this dialog to define the response of the pump The following parameters and values are possible S Pump at CAL Pump ON or OFF during a calibration procedure AUTOCAL S Pump at MEAS Pump ON or OFF during measuring mode 5 10 2 Configuration Special Functions You can use this menu to call dialogs in order to modify the access code to set the AUTOCAL drift to paramete...

Page 90: ...fective when you leave the dialog 5 10 2 2 Configuration Special Functions AUTOCAL Drift You can use this dialog to define the conditions under which the drift of an AUTOCAL procedure triggers a maintenance request The adjustable parameters are S Quantity The number of AUTOCAL procedures up to setting of a new reference value 4 in this case S Limit The highest value in of the set measuring range m...

Page 91: ...or this analyzer Addresses from 1 to 12 can be set Each address may only be used once in an ELAN network Name You can set an analyzer name here During communication with ELAN it can be used for the plain text identification of the analyzers Protocol ON OFF The cyclic automatic transmission of measured values every 500 ms can be switched on off Sync zero cal ON OFF This function is not yet availabl...

Page 92: ...a cable see ELAN interface description C79000 B5274 C176 Chapter 2 2 Access the ELAN menu and select components CO2 CO NO SO2 O2 Channel 1 Name Protocol OFF Sync zero cal OFF Channel 2 Name Protocol ON Sync zero cal OFF Interference CO2 Interferences OFF Interference 1 Interference 2 Interference CO2 Interferences ON Interference 1 Interference 2 Interf CO2 Chan 2 Comp 1 I1 0 0000e 1 NR 0 vpm CO I...

Page 93: ...054148 S ELAN const Interf The adjacent display appears following selection of this parameter This function is used to switch on or off the correction of the influence of a constant interference If the correction function is on the set correction value is added to the measured value of the corresponding canal Example A constant interference of 10 ppm is detected You enter 10 ppm as correction valu...

Page 94: ...you to change the factory set units of the measured components After changing the unit the display of the parameters MR min and MR max is adapted accordingly This dialog is specific to the components Notice The full scale values may assume unusual values as a result of the component specific conversion factors Adaptations can be carried out as described in Section 5 9 1 2 Please also check the set...

Page 95: ...s started S Test of keys This test takes 30 s and the time remaining up to the end of the test is output on the display You can press all input keys in succession during this test the analyzer recognizes that a key has been pressed and indicates this This test cannot be cancelled before the 30 s have expired S Test of flow switch This indicates whether the flow is correct or not The flow can be sw...

Page 96: ...valve You can use this dialog to trigger external solenoid valves for the zero and calibration gas supplies via the relay contacts Use the arrows keys and to select either the zero gas valve ZV in the first line and the calibration span gas valve SV in the third line Call the selected valve using the ENTER key Switch the previously assigned relay using any arrow key in the second or fourth line th...

Page 97: ...long warm up mode e g by restarting the analyzer Notice This function must only be carried out by qualified servicing engineers 5 10 3 4 Configuration Tests RAM Monitor Servicing engineers can use this function to view the contents of certain memory areas 5 10 4 Configuration Factory Configuration These are factory settings made especially for your analyzer Since modifications to these parameters ...

Page 98: ... binary input see Chapter 3 The binary input has priority over the button 5 11 2 CAL Key If the analyzer is in measuring mode pressing the CAL key triggers a single automatic calibration with ambient air or nitrogen AUTOCAL The CAL key cannot be used during the warm up mode If the flow is too low during a zero adjustment triggered by pressing the key the analyzer remains in this status until eithe...

Page 99: ...nance Requests 6 2 6 1 2 Fault Messages 6 3 6 2 Maintenance Work 6 6 6 2 1 Replacement of O2 Sensor 6 7 6 2 2 Replacement of Fuse 6 7 6 2 3 Replacement of Safety Filter 6 8 6 2 4 Emptying the Condensation Trap 6 8 6 2 5 Replacement of Coarse Filter 6 8 6 3 Maintenance of Gas Path 6 9 6 4 Cleaning the Analyzer 6 9 6 ...

Page 100: ...ft beyond tolerance The zero drift of a component is too large during the AUTOCAL procedure The calibration parameters can be entered as described in Section 5 8 4 The actual deviation from the maximum permissible value can be read using the AUTOCAL deviation see Section 5 10 2 2 It may be meaningful to set a shorter interval between two AUTOCAL procedures otherwise contact the servicing departmen...

Page 101: ...epartment when this fault message occurs Table 6 1 Fault messages Fault message Possible causes Remedy Meas value channel 1 beyond tolerance Meas value display Analyzer section of first component is faulty Meas value channel 2 beyond tolerance Meas value display Analyzer section of second component is faulty Meas value channel 3 beyond tolerance Meas value display Analyzer section of third compone...

Page 102: ...he problem is still present Pump not running Switch the pump on Pump capacity too low Increase the pump capacity as described in Section 5 9 4 1 Pump faulty Conc of O2 too low during AUTOCAL M l di l O2 sensor faulty or old Replace the O2 sensor as described in Section 6 2 1 Meas value display O2 sensor zero not calibrated Calibrate the zero of the O2 sensor as described in Section 5 8 2 2 Fault a...

Page 103: ...bration of full scale value sag missing IR channel 3 not calibrated Calibration of full scale value sag missing Voltage for IR source beyond t l IR source not OK tolerance Motherboard faulty Supply of bridge beyond t l Channel amplifier faulty tolerance Motherboard faulty Half bridge voltage beyond t l Channel amplifier faulty tolerance Motherboard faulty Lock in fault Channel amplifier faulty Mot...

Page 104: ...ransport storage and installation as well as careful operation and maintenance Warning When working with toxic gases ensure that no concentrations dangerous to health can occur at the position of work If the gas connections are made incorrectly accidents may occur as a result of toxic flammable or explosive gases Caution The electronic components and modules fitted in this device must be protected...

Page 105: ... S Unscrew the two screws of the front cover and remove the cover S Unlock the plug of the sensor connection and remove S Unscrew the O2 sensor S Remove the gasket of the O2 sensor The exhausted O2 sensor must be disposed of as electronic waste with the code number 160215 Dangerous component removed from used equipment It must therefore be disposed of in a correct and environmentally safe manner S...

Page 106: ... follows S Remove the fuse holder underneath the appliance plug see Section 3 Technical Description Use a small screwdriver to do this S Remove the blown fuse from the holder S Insert a new fuse Note Only fuses of the type printed on the rear of the analyzer may be used see also Spare Parts List on page 8 14 S Insert the fuse holder into the compartment again 6 2 3 Replacement of Safety Filter S U...

Page 107: ...he condensation according to the composition of the sample gas S Push the condensation trap on again from below Note If condensation is unintentionally spilled onto the analyzer it can penetrate into the analyzer through gaps in the housing The analyzer must not be used again in this case 6 2 5 Replacement of Coarse Filter Benchtop Unit Only S Switch of the pump by pressing the PUMP key S Loosen t...

Page 108: ...nce 6 10 Operating instructions ULTRAMAT 23 gas analyzer C79000 B5276 C216 03 6 4 Cleaning the Analyzer Wipe the outer surfaces of the analyzer using a soft cloth dampened with a solution of mild cleaning agent ...

Page 109: ...7 1 Operating instructions ULTRAMAT 23 gas analyzer C79000 B5276 C216 03 Shut down 7 1 Measures for Repair or Changing of Location 7 2 7 2 Measures for Scrapping the Analyzer 7 2 7 ...

Page 110: ...no longer flowing through the analyzer If external pumps are present switch all of them off S Switch the analyzer off S Disconnect the power plug S Empty the condensation trap see Section 6 2 4 S Disconnect the supply hose from the condensation trap S Disconnect all hose connections from the rear of the analyzer 7 2 Measures for Scrapping the Analyzer If the ULTRAMAT 23 is to be scrapped shut down...

Page 111: ...code number 160215 Dangerous component removed from used equipment It must therefore be disposed of in a correct and environmentally safe manner Warning Danger of burns The O2 sensor contains acetic acid which can burn unprotected skin The sensor housing must not be damaged when the sensor is replaced If you nevertheless come into contact with the acid immediately rinse the affected skin with plen...

Page 112: ...Shut down 7 4 Operating instructions ULTRAMAT 23 gas analyzer C79000 B5276 C216 03 ...

Page 113: ...8 1 Operating instructions ULTRAMAT 23 gas analyzer C79000 B5276 C216 03 Spare Parts List 8 ...

Page 114: ... conformité intégrale Les informations contenues dans ce document sont régulièrement vérifiées et les indispensables corrections apportées dans les éditions suivantes Nous vous remercions pour toutes propositions visant à améliorer la qualité de ce document E Copyright Siemens AG 2005 2008 2009 All Rights reserved Technical data subject to change Technische Änderungen vorbehalten Sous réserve de m...

Page 115: ...ication codifiée de l appareil MLFB Nr MLFB No Nº MLFB Fab Nr Serial No Nº de fab 7MB2337 2AF10 3PH0 Ordering instructions All orders should specify the following 1 Quantity 2 Designation 3 Order No 4 Name of gas analyzer MLFB No and Serial No of the instrument to which the spare part belongs Ordering address Siemens AG CSC Centre Service Client 1 chemin de la Sandlach F 67506 Haguenau France Tel ...

Page 116: ...iné la pièce de rechange L adresse de commande Siemens AG CSC Centre Service Client 1 chemin de la Sandlach 67506 Haguenau Tel 33 3 88 90 5555 Fax 33 3 88 90 6688 Example for ordering 1 oxygen sensor C79451 A3458 B55 for ULTRAMAT 23 type 7MB2337 2AF10 3PH1 Serial No J2 111 Bestellbeispiel 1 Sauerstoffsensor C79451 A3458 B55 für ULTRAMAT 23 Typ 7MB2337 2AF10 3PH0 Fab Nr J2 111 Exemple de commande 1...

Page 117: ... Austausch von Teilen besonders am Analysierteil sind spezielle Arbeiten notwendig die nur im CSC Haguenau oder von qualifiziertem geschultem Personal durchgeführt werden können Ein unsachgemäßer Eingriff kann zu einer Einschränkung der Messgenauigkeit oder zu einer Funktionsunfähigkeit des Gerätes führen Attention Le remplacement de pièces en particulier au bloc d analyse ne peut être effectué qu...

Page 118: ...einem gekennzeichnet Dies ist besonders dann der Fall wenn am Aufstellungsort kurzzeitige Temperaturschwankungen 5 C auftreten Durch einen zyklischen Nullpunktabgleich AUTOCAL von zum Beispiel 3 Stunden wird diese Temperaturabhängigkeit nicht in Erscheinung treten Wir empfehlen eine Temperaturkompensation im CSC in Haguenau durchführen zu lassen Remarque concernant l exactitude des mesures Il peut...

Page 119: ...s list 8 7 Operating instructions ULTRAMAT 23 Gas analyzer C79000 B5276 C216 03 Grau Analysierteil Weiß Elektronikteil Gray Analyzer section White Electronics section Gris Partie analyse Blanc Partie électronique ...

Page 120: ...ll Ausführung 19 rack version Variante rack 19 19 Zoll Ausführung in Rohr 19 rack version pipe variante rack 19 tube 14 9 19 Zoll Ausführung mit getrennten Gaswegen 19 rack version with separate gas paths Variante rack 19 avec des circuits de gaz séparés 15 15 15 15 Bezeichnungen s Seite 8 10 Designations see page 8 10 Désignations voir page 8 10 ...

Page 121: ...00 B5276 C216 03 GASWEG HOSING SYSTEM FOR GAS CIRCUIT DE GAZ Tischausführung Bench top version Variante portable 10 14 9 15 15 19 Zoll Ausführung Rohr mit getrennten Gaswegen 19 rack version pipe with separate gas paths Variante rack 19 tube avec des circuits de gaz séparés ...

Page 122: ...essure switch Pressostat C79302 Z1210 A2 10 Magnetventil Solenoid valve Electrovanne C79451 A3494 B33 14 Sicherheitsfilter Meßgas Safety filter sample gas Filtre de sécurité pour gaz de mesure C79127 Z400 A1 innenliegend inside à l ìntérieur 15 Sicherheitsfilter Nullgas Chopperraumbespülung Safety filter zero gas chopper purge Filtre de sécurité pour gaz de zéro balayage de l obturateur A5E0005914...

Page 123: ...LTRAMAT 23 Gas analyzer C79000 B5276 C216 03 11 12 12 1 11 19 Zoll Ausführung 19 rack version Variante rack 19 Tischausführung Bench top version Variante portable 7 7 Bezeichnungen s Seite 8 12 Designations see page 8 12 Désignations voir page 8 12 ...

Page 124: ...arques 7 Sauerstoffsensor Oxygen sensor Capteur d oxygène C79451 A3458 B55 11 Strömungsmesser Flowmeter Débitmètre C79402 Z560 T1 12 Kondensatbehälter Condensation trap Pot de condensation C79451 A3008 B43 Frontseite front face avant 12 1 Filter Filter Filtre C79451 A3008 B60 im Kondensatbehälter Packungseinheit 3 Stück in the condensation trap package size 3 units dans le pot de condensation Paqu...

Page 125: ...C79000 B5276 C216 03 ELEKTRONIK ELECTRONICS ELECTRONIQUE 3 4 6 5 1 5 2 19 Zoll Ausführung 19 rack version Variante rack 19 Tischausführung Bench top version Variante portable 3 4 5 1 5 2 5 5 Bezeichnungen s Seite 8 14 Designations see page 8 14 Désignations voir page 8 14 ...

Page 126: ...d Panneau de touches C79451 A3492 B605 5 Steckerfilter Plug filter Connecteur secteur avec filtre W75041 E5602 K2 5 1 Schmelzeinsatz Fuse Fusible W79054 L1010 T630 200 V 230 V T 0 63 250 V s Aufschrift Geräterückseite see rear of device voir au dos de l appareil 5 2 Schmelzeinsatz Fuse Fusible W79054 L1011 T125 100 V 120 V T 1 25 250 V s Aufschrift Geräterückseite see rear of device voir au dos de...

Page 127: ...nalyzer C79000 B5276 C216 03 PUMPE PUMP POMPE 2 1 2 2 2 8 1 8 2 Membran Diaphragm Membrane 8 3 Dichtung Gasket Joint d étanchéité Ventilplättchen Valve reed Lame de soupape 3 1 2 3 3 Bezeichnungen s Seite 8 16 Designations see page 8 16 Désignations voir page 8 16 ...

Page 128: ...pagnol italien 2 2 Firmware FlashPROM C79451 A3494 S501 deutsch englisch französisch spanisch italienisch German English French Spanish Italian allemand anglais français espagnol italien 3 1 Optionsbaugruppe DP Additional electronics DP Eléctronique additionelle DP A5E00057159 PROFIBUS DP 3 2 Optionsbaugruppe PA Additional electronics PA Eléctronique additionelle PA A5E00056834 PROFIBUS PA 3 3 Fir...

Page 129: ...00 vpm 1000 vpm N G 180 B231 SO2 500 vpm 2500 vpm N H B 206 B515 516 B513 514 C79285 Z1302 A 4 A3458 B508 3 layer B521 ch 1 B523 ch 2 SO2 1000 vpm 5000 vpm N J B 206 B515 516 B513 514 C79285 Z1302 A 4 60 B233 A3458 B508 3 layer B523 ch 2 SO2 2000 vpm 10000 vpm N K B234 SO2 0 5 2 5 N L 20 B234 CH4 100 vpm 500 vpm D E 180 B231 CH4 500 vpm 2500 vpm D H 180 B231 A3468 B542 CH4 0 5 2 5 D L B 206 B515 5...

Page 130: ...zer C79000 B5276 C216 03 ANALYSIERTEIL ANALYZER SECTION PARTIE ANALYSE Analysierteil 7MB2335 Analyzer Section 7MB2335 Partie analyse 7MB2335 1 3 5 1 2 1 2 2 4 6 5 1 5 7 Bezeichnungen s Seiten 8 19 8 20 Designations see pages 8 19 8 20 Désignations voir pages 8 19 8 20 ...

Page 131: ... mm Sample cell 180 mm Cellule d analyse 180 mm 5 Analysenkammer mit O Ring Sample cell with O ring Cellule d analyse avec joint torique C79451 A3468 B232 Analysenkammer 90 mm Sample cell 90 mm Cellule d analyse 90 mm 5 Analysenkammer mit O Ring Sample cell with O ring Cellule d analyse avec joint torique C79451 A3468 B233 Analysenkammer 60 mm Sample cell 60 mm Cellule d analyse 60 mm 5 Analysenka...

Page 132: ...gerkammer Detector Cellule de détection C79451 A3468 B537 für C2H4 for C2H4 pour C2H4 7 Empfängerkammer Detector Cellule de détection C79451 A3468 B520 für NO for NO pour NO 7 Empfängerkammer Detector Cellule de détection C79451 A3468 B521 für SO2 for SO2 pour SO2 7 Empfängerkammer Detector Cellule de détection C79451 A3468 B581 für N2O for N2O pour N2O 7 Empfängerkammer Detector Cellule de détect...

Page 133: ...Spare parts list 8 21 Operating instructions ULTRAMAT 23 Gas analyzer C79000 B5276 C216 03 ...

Page 134: ...analyzer C79000 B5276 C216 03 ANALYSIERTEIL ANALYZER SECTION PARTIE ANALYSE 1 3 5 1 5 Analysierteil 7MB2337 Analyzer Section 7MB2337 Partie analyse 7MB2337 2 1 2 2 4 6 5 1 5 7 2 7 1 Bezeichnungen s Seite 8 23 Designations see page 8 23 Désignations voir page 8 23 ...

Page 135: ...llule d analyse 180 mm 5 Analysenkammer mit O Ring Sample cell with O ring Cellule d analyse avec joint torique C79451 A3468 B232 Analysenkammer 90 mm Sample cell 90 mm Cellule d analyse 90 mm 5 Analysenkammer mit O Ring Sample cell with O ring Cellule d analyse avec joint torique C79451 A3468 B233 Analysenkammer 60 mm Sample cell 60 mm Cellule d analyse 60 mm 5 Analysenkammer mit O Ring Sample ce...

Page 136: ... C79451 A3468 B520 für NO Kanal 1 for NO channel 1 pour NO canal 1 7 2 Empfängerkammer Detector Cellule de détection C79451 A3468 B522 für NO Kanal 2 for NO channel 2 pour NO canal 2 7 1 Empfängerkammer Detector Cellule de détection C79451 A3468 B521 für SO2 Kanal 1 for SO2 channel 1 pour SO2 canal 1 7 2 Empfängerkammer Detector Cellule de détection C79451 A3468 B523 für SO2 Kanal 2 for SO2 channe...

Page 137: ...Spare parts list 8 25 Operating instructions ULTRAMAT 23 Gas analyzer C79000 B5276 C216 03 ...

Page 138: ... AK AB AC Teil 1 Konfiguration für CO NO Analyzer Section 7MB2338 AA AK AB AC part 1 configuration for CO NO Partie analyse 7MB2338 AA AK AB AC partie 1 configuration pour CO NO dritte Komponente siehe S 8 33 third component see p 8 33 troisième constituant voir p 8 33 1 3 5 1 4 6 5 1 5 7 8 9 Bezeichnungen s Seite 8 27 Designations see page 8 27 Désignations voir page 8 27 ...

Page 139: ...senkammer 60 mm AB Sample cell 60 mm AB Cellule d analyse 60 mm AB 6 Gasfilter Gas filter Filtre de gaz C79451 A3458 B500 für CO for CO pour CO 7 Empfängerkammer Detector Cellule de détection C79451 A3468 B530 für CO for CO pour CO 8 Optisches Filter Optical filter Filtre optique C79451 A3458 B103 für NO for NO pour NO 9 Empfängerkammer Detector Cellule de détection C79451 A3468 B520 für NO Kanal ...

Page 140: ... Teil 1 Konfiguration für CO NO Analyzer Section 7MB2338 AD part 1 configuration for CO NO Partie analyse 7MB2338 AD partie 1 configuration pour CO NO 1 3 4 5 1 7 9 dritte Komponente siehe Seite 8 33 third component see page 8 33 troisième constituant voir page 8 33 6 1 5 2 1 5 2 5 2 1 6 2 8 Bezeichnungen s Seite 8 29 Designations see page 8 29 Désignations voir page 8 29 ...

Page 141: ...d analyse 60 mm 5 2 1 O Ring O ring Joint torique C71121 Z100 A99 6 2 Gasfilter Gas filter Filtre de gaz C79451 A3468 B542 für NO for NO pour NO 8 Optisches Filter Optical filter Filtre optique C79451 A3458 B103 für NO for NO pour NO 9 Empfängerkammer Detector Cellule de détection C79451 A3468 B520 für NO Kanal 1 for NO channel 1 pour NO canal 1 Nach dem Austausch werden spezielle Arbeiten notwend...

Page 142: ...1 PARTIE ANALYSE 1 CO CO2 und CO2 CH4 Analysierteil 7MB2338 DC Analyzer Section 7MB2338 DC Partie analyse 7MB2338 DC 1 3 4 7 9 8 5 dritte Komponente siehe Seite 8 33 third component see page 8 33 troisième constituant voir page 8 33 7 1 8 1 8 1 Bezeichnungen s Seite 8 31 Designations see page 8 31 Désignations voir page 8 31 ...

Page 143: ...support Filtre optique avec support A5E00502911 8 Analysenkammer mit O Ring Sample cell with o ring Cellule d analyse avec joint torique C79451 A3468 B231 Analysenkammer 180 mm Sample cell 180 mm Cellule d analyse 180 mm 8 1 O Ring O ring Joint torique C71121 Z100 A99 9 Empfängerkammer Detector Cellule de détection C79451 A3468 B520 für NO Kanal 1 for NO channel 1 pour NO canal 1 Nach dem Austausc...

Page 144: ...D CB Teil 1 Konfiguration für CO CO2 CO2 CH4 Analyzer Section 7MB2338 BA BD CB part 1 configuration for CO CO2 CO2 CH4 Partie analyse 7MB2338 BA BD CB partie 1 configuration pour CO CO2 CO2 CH4 1 3 4 5 7 9 dritte Komponente siehe Seite 8 33 third component see page 8 33 troisième constituant voir page 8 33 Bezeichnungen s Seite 8 33 Designations see page 8 33 Désignations voir page 8 33 ...

Page 145: ...ection C79451 A3468 B526 für CO2 for CO2 pour CO2 7MB2338 CB 5 Analysenkammer Sample cell Cellule d analyse C79451 A3468 B235 Analysenkammer 6 mm Sample cell 6 mm Cellule d analyse 6 mm 7 Empfängerkammer Detector Cellule de détection C79451 A3468 B531 für CO2 for CO2 pour CO2 9 Empfängerkammer Detector Cellule de détection C79451 A3468 B527 für CH4 for CH4 pour CH4 Nach dem Austausch werden spezie...

Page 146: ...n für CO CO2 CO2 CH4 Analyzer Section 7MB2338 BB CA part 1 configuration for CO CO2 CO2 CH4 Partie analyse 7MB2338 BB CA partie 1 configuration pour CO CO2 CO2 CH4 1 3 4 8 1 5 7 8 9 8 1 nur 7MB2338 BB only 7MB2338 BB seulement 7MB2338 BB dritte Komponente siehe S 8 33 third component see p 8 33 troisième constituant voir p 8 33 Bezeichnungen s Seite 8 35 Designations see page 8 35 Désignations voi...

Page 147: ... mm 9 Empfängerkammer Detector Cellule de détection C79451 A3468 B526 für CO2 for CO2 pour CO2 7MB2338 CA 5 Analysenkammer Sample cell Cellule d analyse C79451 A3468 B235 Analysenkammer 6 mm Sample cell 6 mm Cellule d analyse 6 mm 7 Empfängerkammer Detector Cellule de détection C79451 A3468 B531 für CO2 for CO2 pour CO2 8 Analysenkammer Sample cell Cellule d analyse C79451 A3468 B235 Analysenkamme...

Page 148: ...8 BJ BK BL Teil 1 Konfiguration für CO2 CO Analyzer Section 7MB2338 BJ BK BL part 1 configuration for CO2 CO Partie analyse 7MB2338 BJ BK BL partie 1 configuration pour CO2 CO 1 3 4 5 8 1 7 8 8 1 dritte Komponente siehe S 8 33 third component see p 8 33 troisième constituant voir p 8 33 6 9 Bezeichnungen s Seite 8 37 Designations see page 8 37 Désignations voir page 8 37 ...

Page 149: ... Sample cell with O ring Cellule d analyse avec joint torique C79451 A3468 B234 Analysenkammer 20 mm Sample cell 20 mm Cellule d analyse 20 mm 6 Gasfilter Gas filter Filtre de gaz C79451 A3458 B500 für CO for CO pour CO 9 Empfängerkammer Detector Cellule de détection C79451 A3468 B528 für CO for CO pour CO 7MB2338 BJ BL 5 Analysenkammer Sample cell Cellule d analyse C79451 A3468 B235 Analysenkamme...

Page 150: ...338 0 jj Teil 2 dritte Komponente Analyzer Sections 7MB2338 0 jj part 2 third component Parties analyse 7MB2338 0 jj partie 2 troisième constituant 1 3 5 1 2 1 2 2 4 6 5 1 5 7 Graue Bauteile Teil 1 Beispiel Gray parts part 1 example Pièces grises partie 1 exemple Bezeichnungen s Seiten 8 39 8 40 Designations see pages 8 39 8 40 Désignations voir pages 8 39 8 40 ...

Page 151: ...int torique C71121 Z100 A99 5 Analysenkammer mit O Ring Sample cell with O ring Cellule d analyse avec joint torique C79451 A3468 B231 Analysenkammer 180 mm Sample cell 180 mm Cellule d analyse 180 mm 5 Analysenkammer mit O Ring Sample cell with O ring Cellule d analyse avec joint torique C79451 A3468 B232 Analysenkammer 90 mm Sample cell 90 mm Cellule d analyse 90 mm 5 Analysenkammer mit O Ring S...

Page 152: ...vpm pour CO2 étendue min 1000 vpm 7 Empfängerkammer Detector Cellule de détection C79451 A3468 B527 für CH4 kleinster MB 20 for CH4 smallest meas range 20 pour CH4 étendue min 20 7 Empfängerkammer Detector Cellule de détection C79451 A3468 B529 für CH4 kleinster MB 20 for CH4 smallest meas range 20 pour CH4 étendue min 20 7 Empfängerkammer Detector Cellule de détection C79451 A3468 B537 für C2H4 f...

Page 153: ...AMAT 23 gas analyzer C79000 B5276 C216 03 Appendix 9 1 Returned Deliveries 9 2 9 2 Explanations 9 5 9 2 1 Abbreviations 9 5 9 2 2 Explanation of Symbols 9 5 9 3 Software Release Versions 9 6 9 4 Certificates 9 11 9 5 Approvals 9 13 9 ...

Page 154: ...t container should be lined internally with a layer of union paper Please photocopy the form printed overleaf fill in and enclose with the returned device In the case of a guarantee claim please enclose your guarantee card Addresses for Returned Deliveries Contact For technical support please contact our service helpline Tel 49 180 5050 222 Fax 49 180 5050 223 email support automation siemens com ...

Page 155: ...rned delivery if different from above Customer original Order No Siemens original Order confirmation No Device name MLFB No Serial No Designation of returned part Fault description Process data at point of measurement Operating temperature Operating pressure Composition of sample gas Duration of use date put into service Repair report RH No Incoming date Outgoing date Technician Do not fill in thi...

Page 156: ...Appendix 9 4 Operating instructions ULTRAMAT 23 gas analyzer C79000 B5276 C216 03 Your comments please ...

Page 157: ...easure MR Measuring range MV Measured value NAM NAMUR NormenArbeitsgemeinschaft für Mess Und Regelungstechnik in der chemischen Industrie standards committee for measuring and control technology in the chemical industry PUMP Pump on off R Relay or computer mode remote SV Span calibration gas valve Sync Synchronization with other devices in the system V ADCt ZV Zero gas valve 9 2 2 Explanation of S...

Page 158: ... completed pre production analyzers S Only possible in service center Replace ROM package flash PROM C79451 A3494 S501 GAL S New temperature adjustment necessary 1 0 1 97 S Complete functionality with German dialogs 1 1 1 97 S Internal correction 1 2 2 97 S Complete functionality with German dialogs 1 3 2 97 S Internal corrections 1 4 2 97 S Complete functionality with German English French Spanis...

Page 159: ...e parameterized see Section 5 10 1 1 S The dialogs Analyzer status factory settings hardware and Analyzer status factory settings software revised S In dialog Analyzer status Diagnostic values O2 diagnostic values the sensor voltage is displayed in mV S Error eliminated relay signalling measuring range 1 2 S Maintenance switch omitted Instead signalling Function control if the analyzer is uncoded ...

Page 160: ...nt innovations Manufac turing period starting 2 02_ 5 98 S The automatic determination of the synchronous rectifier phase has been improved error message Phase not found 2 03_ 9 98 S RS485 interface ELAN completed S Check ELAN parameters 2 04_ 11 98 S Error correction sporadic measured value spikes with ambient temperatures 40 C 2 05_ 3 99 S Error correction display of parameters following acknowl...

Page 161: ...range S Set LCD contrast to basic state press the three arrow keys simultaneously S The command Remote via the RS485 interface ELAN results in signalling of Function check to identify an intervention on the analyzer S The number of digits following the decimal point resolution dependent on the measuring range has been optimized S The factory status can be generated again by using the function Load...

Page 162: ...Lockin signal recording improved S Chopper control modified S ON OFF functions S Flow switch 2 11_ 12 03 S Parameter set transfer via ELAN supplemented S Detection of phase jumps with very high concentration values without triggering of an error message 2 12_ 04 05 S Extension of communication via RS485 ELAN S Extension for PROFIBUS menu ID number PROFIBUS firmware S Extension of options for corre...

Page 163: ...Appendix 9 11 Operating instructions ULTRAMAT 23 gas analyzer C79000 B5276 C216 03 9 4 Certificates TÜV Test certificate BB EG1 KAR Gr01 X for measurement of flammable gases ...

Page 164: ...Appendix 9 12 Operating instructions ULTRAMAT 23 gas analyzer C79000 B5276 C216 03 ...

Page 165: ...provals CSA CSA C22 2 NO 213 CAN CSA E60079 15 Cl 1 Div 2 GP A B C D T4 CL 1 Zone 2 Ex nA IIC T4 Ta 5 C 45 C FM FM 3611 Cl 1 Div 2 GP A B C D T4 CL 1 Zone 2 GP IIC T4 Ta 5 C 45 C CE EN 61000 6 2 EN 61000 6 4 replaces EN 50081 2 ATEX Zone 2 EN 60079 15 2005 EN 60079 0 2006 II 3 G Ex nA II T4 KEMA 09 ATEX 0027X ...

Page 166: ...Appendix 9 14 Operating instructions ULTRAMAT 23 gas analyzer C79000 B5276 C216 03 ...

Page 167: ......

Page 168: ...nd oxygen 7MB2335 7MB2337 7MB2338 Operating Instructions 09 2009 www siemens com processautomation Subject to change without prior notice C79000 B5276 C216 03 Siemens AG 2009 Siemens AG Industry Automation IA Sensors and Communication Process Analytics 76181 KARLSRUHE GERMANY Continuous Gas Analysis C79000B5276C216 4 019169 141222 C79000B5276C216 ...

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