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 14

SE 60/185S ignition protected thruster assembly     

1.0 - 2007

  Ensure that you know the location and how to operate the main battery switch and that disonnects the thruster from all power sources 

(batteries) so that the thruster can be turned off in case of a malfunction.

  Always turn the main power switch off before touching any part of the thruster, as an incidental start while touching moving parts can 

cause serious injuries.

  Always turn the control device off when the thruster is not in use.

  The maximum continous usage time of the electrical thruster is approximately 3 minutes. The electromotor has a built in thermal cut-off 

switch that will shut off the electromotor if it is overheating and re-engage it when it has cooled down some. This should be considered 

when planning your manouvering.

  This also means that the thruster will limit its total running time per time period so that you can not count on the thruster to hold you 

in a current and sidewind for extensive time periods. Depending on the ambient temperatures etc. the thruster will be able to run ap-

proximately 10 % of the time.

  Never use a thruster close to somebody in the water, as the thruster will draw objects close by into the tunnel and contact with the 

rotating propellers will cause serious injuries.

  Never run a thruster for more that one second when the boat is not in the water, as this can damage the electromotor seriously.

  If the thruster stops giving thrust while the electromotor is running, chances are that there is a problem in the drive-system. You must 

then immediately stop trying to run it, and turn it off, as running the electromotor for more than a few seconds without resistance from 

the propeller, can cause serious damage to the electromotor.

  When leaving the boat always turn off the main power switch for the thruster.

  We advice to always keep the main engine(s) running while using a thruster. This will keep the batteries in a good charge condition. 

This will also give better performance to the thruster, as a higher voltage at the thruster results in a higher torque (power) in the elec-

tromotor.

  Please note that the performance of a thruster strongly depends on the voltage available at the electromotor. This voltage will decrease 

by time because aging batteries have a reduction of capacity. By installing new batteries the effect of the thruster should be back at 

the original level.

  Make sure that only one control is used at the same time, if two panels are operated in opposite directions at the same time the thruster 

will not run at all. If they are operated in the same direction the thruster will run in this direction.

  If the thruster is not performing or functioning as usual, the cause for this must be found and corrected as soon as possible so to 

avoid causing any other or further dammage to the equipment. You must also turn off the main battery switch immediately in case the 

problem is of electric origin.

 To activate the docking control panel, push the two “ON” buttons simultaneously.

 The docking control panel shuts of automatically approx. 25 minutes after it was energized. To use the docking control panel later,    push 

the two “ON” buttons simultaneously.

 The boat switch is an on/off switch device only that controls your thruster(s). The thruster(s) will run at a constant speed regardless of 

how hard you pull/push the control switch.

Warning

:

  Tampering with the Ignition Protected stern thruster assembly or any attempt to disassemble anything on this thruster ass-

mebly inside the boat can cause an explosion with very serious consequences.

  If there is a problem with your Ignition Protected stern thruster, please contact your dealer.

 

Danger: NEVER Disassemble any part of the Ignition Protected stern thruster assembly

Important user precautions

Summary of Contents for SE 60/185 S

Page 1: ...Ignition Protected thruster assembly SIDE POWER SLEIPNER MOTOR AS P O Box 519 N 1612 Fredrikstad Norway Tel 47 69 30 00 60 Fax 47 69 30 00 70 Installation and user manual w w w s i d e p o w e r c o m sidepower sleipner no K e e p t h i s m a n u a l o n b o a r d ...

Page 2: ...C Technical specifications 2 Planning important precautions 3 Stern thruster installation considerations 3 Bolt on installation 4 Mould on installation 5 Gearhouse and motorbracket 6 Oil tank propellers 7 Electromotor IP assembly 8 Electrical installation 9 Control panel and control leads 10 Visual wiring diagram 11 Technical wiring diagram 12 Electrical installation of stern thruster systems 12 C...

Page 3: ...ger support for the hull integrity without checking with the boatbuilder that this can be safely done When installed in boats approved or classified according to international or special national rules the installer is responsible for following the demands in accordance with these regulations classification rules The instructions in this guide can not be guaranteed to comply with all different reg...

Page 4: ...ed on page 6 We recommend that you fit the oil feed pipe also before the tunnel is bolted to the transom 5 When fitting the tunnel ensure that there is ample sealant Sikaflex or similar in the sealing tracks of the tunnel flange and around the bolts to make a water tight fitting Fig 1 2 Bolts washers and nuts are not included as they will wary de pending on the transom thickness We recommend A4 st...

Page 5: ...with multi layers matt both inside and outside Fig 2 Take care not to reduce the internal diameter much as this will make it more difficult to mount the thruster 8 Apply gelcoat or similar on all bonded areas 9 Install the gear leg on the stern tunnel as described in the installation manual for the thruster but fit the oil feed pipe first 10 Basic installation of the motor assembly and electrical ...

Page 6: ...Nm 12 4 lb ft Fig 2 Fitting gearhouse and motor bracket 6 SP55S2i ignition protected thruster assembly 1 1 2006 1 Try the lower unit in the tunnel remove the zinc anode first by using the gasket inside the tunnel Try on the propeller to make sure it is centred in the tunnel and turn freely with the same clearance from each blade to the tunnel Fig 1 2 Apply a thin layer of sealant on both sides of ...

Page 7: ... should be almost no gap between the propeller hub and the gearhouse 3 Place the washer 4 on the prop shaft and then tighten the lock nut 3 on the propeller shaft 4 Place the zinkanode 2 in its designated position and tighten the zincanode holding screw 1 Apply a thread glue Locktite or similar to ensure that the zincanode holding screw does not un screw itself from the propellers rotation Parts d...

Page 8: ...grove in the gearleg shaft Be careful the motor is heavy 4 Fasten the motor assembly to the bracket with the 4 bolts and cross tighten them first with 15Nm 11lb ft and then with 33Nm 24lb ft NB Paint the gearhouse and propeller with antifouling for propellers to prevent growth of barnacles or similar which would reduce the performance dramatically Do not paint the propeller shaft the zincanodes or...

Page 9: ...engths are the total of and to and from Battery size is stated as minimum cold crank capacity not Ah Use slow fuse rated to hold stated Amp Draw for min 5 minutes Cable size and main battery size when an extra bow battery with minimum the CCA mentioned as A is installed It is important that you use a good cable size and batteries with a high cranking capacity to feed the thruster because it is the...

Page 10: ...rol panel Control panel and control leads 10 SP55S2i ignition protected thruster assembly 1 1 2006 You can install as many panels as you wish by using optional Y connectors If two or more panels are operated at the same time in opposite directions the electronic controlbox will stop the thruster until it only receives a signal to go in one direction When using original Sidepower equipment it is al...

Page 11: ...ng diagram 11 SP55S2i ignition protected thruster assembly 1 1 2006 Visual wiring diagram A2 A1 Fuse 9 6 8 1 2 4 5 red grey blue black grey blue brown red 6 1232i Electronic control box Thermal switch Battery 12V or 24V Battery main switch M 4 3 2 1 3 red red black 7 white ...

Page 12: ... simplified for dual joystick panel Visual connection diagram for dual joystick panel y We advice to use different battery banks for each thruster to ensure maximum performance when both are used at the same time y When using the original Sidepower control cables just connect them to the corresponding joystick y There are no plus positive power connected from the bowthruster yellow BOW STERN black...

Page 13: ...ctions are clean dry and tight and the correct cable fuse and main switch sizes have been used The bolts holding the gearhouse and motorbracket together are tightened correctly Very important for IP protection The original O ring seal between the motor assembly and the motor bracket is present and the bolt tightening procedure is done The main power cables have securely been connected as described...

Page 14: ...e main power switch for the thruster We advice to always keep the main engine s running while using a thruster This will keep the batteries in a good charge condition This will also give better performance to the thruster as a higher voltage at the thruster results in a higher torque power in the elec tromotor Please note that the performance of a thruster strongly depends on the voltage available...

Page 15: ...ain if in doubt try in open water first 15 SP55S2i ignition protected thruster assembly 1 1 2006 How to use a bowthruster 1 Turn main power switch for the bowthruster on Always turn off the main power switch when not onboard 2 Please take some time to exercise thruster usage in open water to avoid damages to your boat 3 Turn the controlpanel on by pushing both ON buttons on the original Sidepower ...

Page 16: ...to the motorbracket are fastened correctly The area where the thruster is installed is clean and dry If there are signs of water you must try to find the source and eliminate it All electrical connections are clean and fastened firmly Make sure that your batteries are in a good condition so that the thruster gets a good voltage Old or bad batteries will give a re duced performance from the thruste...

Page 17: ...k and measure that there is contact through the magnetising spools of each side of the solenoid measure between the red and blue on one side and red and grey on the other side with an Ohm meter If there are no contact between these the solenoid is broken and needs replacing If less than 10 5 V 21V the thruster will not perform at specified effect If one or more brushes are loose has no tension fro...

Page 18: ... Purchaser must submit a statement in writing from a professional boating equipment supplier that the installation instructions of the Installation and Operation Manual have been complied with and that the defect remains e warranty service shall be performed only by the Warrantor or an authorized Service Centre and any attempt to remedy the defect by anyone else shall render this warranty void 5 T...

Page 19: ...et N A N A 5 Zinc anode 7 1190 7 1190 4 Locknut 4 1260 4 1260 3 Propeller w asher 7 1181 7 1181 2 Propeller drive pin 6 1241 6 1241 1 Propeller 7 1260A 7 1260A Original model Other comments Model period Please provide thruster serial number w hen ordering brushes and brush springs SP 55 S2i 07 06 Part 28 27 26 16 17 24 23 22 21 18 19 20 25 12 13 3 4 5 2 10 9 7 10 8 1 11 28 Complete Ignition Protec...

Page 20: ...rent Tel 44 1364 649 400 Fax 44 1364 649 399 andy sleipner co uk Israel Atlantis Marine Ltd Tel Aviv Tel 972 3 522 7978 Fax 972 3 523 5150 www atlantis marine com atlantis inter net il Italy Saim S P A Assago Milan Tel 39 02 488 531 Fax 39 02 488 254 5 www saim group com Japan Turtle Marine Inc Nagasaki Tel 81 95 840 7977 Fax 81 95 840 7978 www turtle marine com info turtle marine com Malta S D Ya...

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