SICK TR10 Lock Operating Instructions Manual Download

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O P E R A T I N G I N S T R U C T I O N S

TR10 Lock

Safety locking device

Summary of Contents for TR10 Lock

Page 1: ...O P E R A T I N G I N S T R U C T I O N S TR10 Lock Safety locking device ...

Page 2: ...ssible within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 O P E R A T I N G I N S T ...

Page 3: ...hine 11 4 2 Operator of the machine 11 4 3 Assembly 12 4 4 Integrating into the electrical control 13 4 5 Testing plan 16 5 Mounting 17 5 1 Safety 17 5 2 Installation 17 6 Electrical installation 21 6 1 Safety 21 6 2 Notes on cULus 21 6 3 Device connection M12 8 pin 21 6 4 Device connection flying lead 22 6 5 Connecting a cascade 22 7 Commissioning 25 7 1 Switching on 25 7 2 Teach in 25 7 3 Testin...

Page 4: ...ery 35 10 2 Ordering information for TR10 Lock 35 11 Accessories 36 11 1 Actuator 36 11 2 Connectivity 36 11 3 Mounting bracket 38 11 4 Mounting accessories 38 12 Annex 39 12 1 Compliance with EU directives 39 12 2 FCC and IC radio approval 40 CONTENTS 4 O P E R A T I N G I N S T R U C T I O N S TR10 Lock 8019972 2016 07 19 SICK Subject to change without notice ...

Page 5: ... safe machine 1 4 Symbols and document conventions The following symbols and conventions are used in this document Safety notes and other notes DANGER Indicates a situation presenting imminent danger which will lead to death or serious injuries if not prevented WARNING Indicates a situation presenting possible danger which may lead to death or serious injuries if not prevented CAUTION Indicates a ...

Page 6: ...s a status of the machine or facility where people may be injured Protective devices prevent this risk if the machine is operated within its intended use The figures in this document always show the dangerous state of the machine as move ment of a machine part In practice there are different dangerous states such as Machine movements Electrical parts Visible and invisible beam A combination of mul...

Page 7: ...sonnel The safety locking device must be configured installed connected commissioned and serviced only by qualified safety personnel Project planning For project planning a person is considered competent when he she has expertise and experience in the selection and use of protective devices on machines and is familiar with the relevant technical rules and national work safety regulations Mechanica...

Page 8: ...d in different variants An overview of important dis tinguishing features between the variants is provided below Designed according to power to release or power to lock principle Versions for universally coded or unique coded actuators Cable with M12 plug connector 0 2 m or flying leads 3 or 10 m Complete overview of all variants see Ordering information for TR10 Lock page 35 Variant according to ...

Page 9: ...he event of faults A functional test must be carried out after the lock has been deacti vated Mechanical unlocking mechanism In the event of functional faults the safety locking device can be deactivated with the mechanical unlocking mechanism regardless of the state of the electromagnet The mechanical unlocking mechanism is not suitable for emergency release or escape release When the mechanical ...

Page 10: ... 2 5 Figure 1 Mechanical unlocking mechanism 3 PRODUCT DESCRIPTION 10 O P E R A T I N G I N S T R U C T I O N S TR10 Lock 8019972 2016 07 19 SICK Subject to change without notice ...

Page 11: ...cts jumpered turned away removed or rendered ineffective in any other way Take measures to reduce bypassing options as necessary The safety locking device is designed in such a way as to eliminate internal faults according to ISO 13849 2 Table A4 Observe EN ISO 14119 on the use of interlocking devices in conjunction with physical guards 4 2 Operator of the machine DANGER Failure to observe operato...

Page 12: ... actuated from all 4 horizontal directions The lock only locks in the actuation direction i e to the side 4 2 1 3 Figure 2 Possible actuation directions From front From left From rear From right The safety locking device is not suitable for vertical actuation The lock does not pre vent the actuator being moved upward out of the response range Figure 3 No vertical lock Distance If multiple safety l...

Page 13: ...s state has ended Depending on the safety con cept the signal is analyzed by e g safety relays or a safety controller 4 4 1 Lock The logic to generate a locking command with the control changes depending on the product variant selected Variant according to power to release principle To lock make sure there is no voltage at the lock input contact locking command active To unlock apply 24 V DC volta...

Page 14: ...ay not be stopped or not stopped in a timely manner b Make sure that the following control and electrical requirements are met so the protective function can be fulfilled The output signals from an OSSD pair must not be connected to each other In the machine controller both signals from an OSSD pair must be processed sep arately Figure 6 Dual channel and isolated connection of OSSD 1 and OSSD 2 Th...

Page 15: ...y of the safety function b Make sure that downstream contactors are monitored external device monitoring EDM Requirements for the electrical control of the machine The OSSDs are short circuit protected to 24 V DC and 0 V When the safety locking device is locked the OSSDs signal the ON state with the HIGH signal level non iso lated If the safety locking device is unlocked or there is a device fault...

Page 16: ...r see Connecting a cascade page 22 NOTE In the case of safety switches cascaded using T connectors it is not possible to evalu ate the application diagnostic output 4 5 Testing plan The safety locking device must be tested by appropriately qualified safety personnel when commissioning after modifications and at regular intervals The regular thorough checks serve to investigate the effectiveness of...

Page 17: ...and unsuitable ambient conditions may damage the safety switch b Arrange the sensor and actuator in a way that prevents damage from foreseeable external influences b Do not use the sensor and actuator as a stop b The holder and mounting method for the sensor and actuator must be stable enough to ensure that correct operation can take place b Always use reliable mounting elements that can only be r...

Page 18: ...r In this case use a screwdriver to pry the sealing plug out of the actuator This will prevent dirt from accumulating in the actuator Figure 10 Remove sealing plug if necessary 3 Fit mounting bracket onto the movable protective device with at least 2 M5 screws Make sure that at least 1 screw uses a drill hole near the actuator see figure 12 M5 M5 Figure 11 Fasten mounting bracket in place with at ...

Page 19: ...f safety switch and actuator variant 2 DANGER Hazard due to lack of effectiveness of the protective device In the case of non compliance it is possible that the dangerous state of the machine may not be stopped or not stopped in a timely manner b After mounting make sure that the actuator cannot be raised above the extended guard locking pin b After mounting make sure that the safety switch and ac...

Page 20: ... raising above guard locking pin Figure 16 No collisions between safety switch and actuator 5 MOUNTING 20 O P E R A T I N G I N S T R U C T I O N S TR10 Lock 8019972 2016 07 19 SICK Subject to change without notice ...

Page 21: ...wing conditions must also be fulfilled in order to use and apply the equipment in accordance with UL 508 requirements The voltage supply must conform to Class 2 according to UL 508 Connections In 1 and In 2 must conform to Class 2 according to UL 508 The device must have 1 A fuse protection 6 3 Device connection M12 8 pin 3 4 8 5 6 1 7 2 Figure 17 Device connection male connector M12 8 pin A coded...

Page 22: ...SD 1 Output OSSD 1 Pink Output signal switching device OSSD 2 Output OSSD 2 Blue 0 V Voltage supply 0 V DC Red In 1 Input OSSD 1 Table 3 Cable assignment for device connection 6 5 Connecting a cascade Setting up a cascade The cascade can be created using special T connectors and an end connector see Accessories page 36 1 2 1 1 1 2 2 2 2 1 3 4 4 4 4 4 5 5 5 5 6 7 Figure 18 Cascade of multiple safet...

Page 23: ...In the case of safety locking devices cascaded with T connectors the application diag nostic output cannot be analyzed Cascade connection M12 5 pin The 5 pin male connector of the last T connector before the safe evaluation unit is the interface between the cascade and the safe evaluation unit 1 2 3 4 5 Figure 21 Cascade connection M12 5 pin A coded male connector Pin Wire color 1 Designation Desc...

Page 24: ...ut signal switching device OSSD 2 Output OSSD 2 5 Gray Lock Lock input Table 4 Pin assignment for cascade connection male connector M12 5 pin A coded 1 Applies to the extension cables recommended as accessories 6 ELECTRICAL INSTALLATION 24 O P E R A T I N G I N S T R U C T I O N S TR10 Lock 8019972 2016 07 19 SICK Subject to change without notice ...

Page 25: ... through in full first 1 Open the physical guard 2 Connect the safety locking device to the voltage supply see Electrical installa tion page 21 The start sequence is performed The STATUS light emitting diodes flash 6 times In new condition the STATUS light emitting diodes then flash 8 times This signal is repeated 3 Close the physical guard When the protective device is closed and the actuator has...

Page 26: ...b Open the protective device and close it again The components of the safety lock ing device must not collide with other parts When the protective device is closed the actuator must be in a position which enables the lock to be actuated Electrical functional test 1 Switch on the supply voltage 2 Close all protective devices and activate the locks The machine must not start up on its own 3 Check th...

Page 27: ...nts b Do not make any modifications to or manipulate the device components b Apart from during the procedures described in this document the device compo nents must not be opened NOTE If you cannot remedy the fault with the help of the information provided in this chapter please contact your respective SICK subsidiary 8 2 Diagnostic LEDs 8 2 1 Fault indicators during teach in DIAG light emitting d...

Page 28: ...vice 3 Device Device Device Device Device STATUS light emitting diodes green DIAG light emitting diodes red Fault in device No No Yes No No Protective device closed and lock acti vated Yes Yes No statement possible Yes Yes State of OSSD signal at inputs ON ON ON OFF OFF OSSD output state ON ON OFF OFF OFF Table 7 Light emitting diode displays in the case of cascading 8 2 3 Fault indicators STATUS ...

Page 29: ...eactivated because actuator is not aligned correctly OFF 1 Hz Fault at output signal switching devices When fault is eliminated perform reset by interrupt ing the voltage supply OFF 4 Hz Fault when activating or deactivating lock Align actuator correctly and perform reset by interrupting the voltage supply General fault Perform reset by interrupt ing the voltage supply If the reset does not rectif...

Page 30: ...g level EN ISO 14119 High coding level EN ISO 14119 Safe state when a fault occurs At least one output signal switching device is in the OFF state Table 10 Safety related parameters 1 At least one of the two output signal switching device outputs is switched off safely within the response time 2 The risk time is the fault detection time for internal or external faults External faults concern the o...

Page 31: ...vailability Thermal current lth 0 2 A Contamination rating 3 EN 60947 1 Table 12 Electrical data 1 At 10 mA Mechanical data Dimensions W x H x D Safety switch Actuator with mounting bracket 45 mm x 140 mm x 50 mm 40 mm x 65 mm x 51 5 mm Material Housing Guard locking pin Cable Acrylonitrile butadiene styrene ABS Stainless steel 304 PVC Weight Safety locking device Actuator Mounting bracket 400 g 2...

Page 32: ...afety locking devices in cascade 9 3 Course of the output signal switching device test over time The safety locking device tests the OSSDs for self diagnosis at regular intervals To do this the safety locking device switches each output signal switching device briefly for max 600 μs to the OFF state and checks whether this channel is volt age free during this time Make sure that the machine s cont...

Page 33: ... 50 25 22 5 33 134 5 Ø 9 525 9 5 Ø 6 5 22 5 8 10 22 9 140 10 Ø 5 5 3x Figure 24 Dimensional drawing of safety switch with flying leads Actuator with mounting bracket 25 3 12 5 7 40 25 4 65 47 40 51 5 Ø 6 35 6x Figure 25 Dimensional drawing of actuator with mounting bracket TECHNICAL DATA 9 8019972 2016 07 19 SICK O P E R A T I N G I N S T R U C T I O N S TR10 Lock 33 Subject to change without noti...

Page 34: ...134 5 100 145 5 40 54 Ø 5 6x 6 6 6 35 15 5 6 35 16 5 Figure 26 Dimensional drawing of mounting bracket for safety switch 9 TECHNICAL DATA 34 O P E R A T I N G I N S T R U C T I O N S TR10 Lock 8019972 2016 07 19 SICK Subject to change without notice ...

Page 35: ...6054758 Power to lock prin ciple Cable 3 m TR10 SLM03P 6054759 Cable 10 m TR10 SLM10P 6054760 M12 8 pin 0 2 m TR10 SLM01C 6054761 Table 15 Ordering information for TR10 Lock universally coded Principle Connection technology Length Type code Part number Power to release principle Cable 3 m TR10 SRU03P 6054762 Cable 10 m TR10 SRU10P 6054763 M12 8 pin 0 2 m TR10 SRU01C 6054764 Power to lock prin cipl...

Page 36: ...nector straight 30 m cable open end DOL 1205 G30MC 6050248 Female connector angled 2 m cable open end DOL 1205 W02MC 6025909 Female connector angled 5 m cable open end DOL 1205 W05MC 6025910 Female connector angled 10 m cable open end DOL 1205 W10MC 6025911 Table 18 Ordering information for M12 connecting cable 5 pin 0 34 mm2 1 M12 connecting cable 8 pin 0 34 mm2 Part Type code Part number Female ...

Page 37: ... 5 m cable male connector straight DSL 1205 G05MC 6029282 Female connector straight 10 m cable male connector straight DSL 1205 G10MC 6038954 Female connector straight 15 m cable male connector straight DSL 1205 G15MC 6038956 Table 20 Ordering information for M12 connection cable 5 pin 0 34 mm2 1 M12 connection cable 8 pin 0 25 mm2 Part Type code Part number Female connector straight 0 6 m cable m...

Page 38: ...terminator plug 11 3 Mounting bracket Part Type code Part number Mounting bracket for actuator TR10 MA0000 5329552 Mounting bracket for safety switch TR10 MS0000 5329553 Table 24 Ordering information for mounting bracket 11 4 Mounting accessories Part Part number M5 x 10 safety screws for actuator mounting bracket 5334497 11 ACCESSORIES 38 O P E R A T I N G I N S T R U C T I O N S TR10 Lock 801997...

Page 39: ...he respective standards and or technical specifica tions are taken as the basis Complete EU declaration of conformity for download You can call up the EU declaration of conformity and the current operating instructions for the protective device by entering the part number in the search field at www sick com part number see the type label entry in the Ident no field ANNEX 12 8019972 2016 07 19 SICK...

Page 40: ...ity to operate the equipment IC This device complies with Industry Canada s licence exempt RSSs Operation is subject to the following two conditions This device may not cause interference and This device must accept any interference including interference that may cause undesired operation of the device Le présent appareil est conforme aux CNR d Industrie Canada applicables aux appa reils radio ex...

Page 41: ...ANNEX 12 8019972 2016 07 19 SICK O P E R A T I N G I N S T R U C T I O N S TR10 Lock 41 Subject to change without notice ...

Page 42: ...12 ANNEX 42 O P E R A T I N G I N S T R U C T I O N S TR10 Lock 8019972 2016 07 19 SICK Subject to change without notice ...

Page 43: ...ANNEX 12 8019972 2016 07 19 SICK O P E R A T I N G I N S T R U C T I O N S TR10 Lock 43 Subject to change without notice ...

Page 44: ...ail mario garcia sick com Netherlands Phone 31 30 2044 000 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 775 05 30 E Mail info sick ru Singapore Phone 65 6744 3732 E Mail sales gsg ...

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